engine Hyundai Grandeur 2002 Service Manual

3- 12 WHAT TO DO IN AN EMERGENCY
If the car is being towed with the rear wheels on the ground, be sure theparking brake is released.
o OK FOR AUTOMATIC OR MANUAL
TRANSAXLE EQUIPPED VEHICLE D080C01LD080D02A-GAT EMERGENCY TOWING
For emergency towing when no com- mercial tow vehicle is available, attacha tow cable, chain or strap to one of thetie-down hooks under the front of your car. Do not attempt to tow your vehicle in this manner on any unpaved sur-face. This could result in serious dam-age to your car.Nor should towing be attempted if thewheels, drive train, axles, steering or brakes are damaged. Before towing, be sure the transaxle is in neutral andthe key is in "ACC" (with the engine off)or in the "ON" position (with the enginerunning). A driver must be in the towedcar to steer it and operate the brakes. D080D01L
CAUTION:
If the car is being towed with all fourwheels on the ground, it can betowed only from the front. Be surethat the transaxle is in neutral. Do not tow at speeds greater than 50 km/h (30 mph) and for more than 25km (15 miles).Be sure the steering is unlocked byplacing the key in the "ACC" posi-tion. A driver must be in the towed vehicle to operate the steering and brakes. D120A01A-GAT IF YOU LOSE YOUR KEYS If you lose your keys, many Hyundai dealers can make you a new key if youhave your key number.If you lock the keys inside your car andyou cannot obtain a new key, many Hyundai dealers can use special tools to open the door for you. Information about the key of immobi- lizer system (if installed) will be foundon page 1-4.
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NOTE: Before towing, check the level of the transaxle fluid. If it is below the"HOT" range on the dipstick, addfluid. If you cannot add fluid, a towing dolly must be used.

5- 2 VEHICLE MAINTENANCE REQUIREMENTS
F010C01A-GAT Specified Scheduled Procedures These are the procedures such as inspections, adjustments and replace-ments that are listed in the mainte- nance charts starting on page 5-4. These procedures must be performedat the intervals shown in the mainte-nance schedule to assure that yourwarranty remains in effect. Althoughit is strongly recommended that they be performed by the factory-trained or distributor-trained technicians atyour Hyundai dealer, these proce-dures may be performed at any quali-fied service facility. F010D01A-GAT General Checks These are the regular checks you should perform when you drive yourHyundai or you fill the fuel tank. A listof these items will be found on page 6-5.
F010A01A-GAT MAINTENANCE INTERVALS Service Requirements To assure that you receive the great- est number of kilometers of satisfyingoperation from your Hyundai, certainmaintenance procedures must be performed. Although careful design and engineering have reduced theseto a minimum, those that are requiredare of the utmost importance.It is your responsibility to have thesemaintenance procedures performedto comply with the terms of the war-ranties covering your new Hyundai.The Service Passport supplied with your new vehicle provides further in- formation about these warranties.
F010B01A-AAT
Maintenance Requirements
The maintenance required for yourHyundai can be divided into threemain areas:
o Specified scheduled procedures
o General checks
o Do-it-yourself maintenance It is suggested that genuine Hyundai service parts be used for any requiredrepairs or replacements. Other parts ofequivalent quality such as engine oil,engine coolant, manual or auto transaxle oil, brake fluid and so on
which are not supplied by HyundaiMotor Company or its distributor maybe used without affecting your war-ranty coverage but you should al-ways be sure these are equivalent to the quality of the original Hyundai parts. Your Service Passport providesfurther information about your war-ranty coverage.

5- 4 VEHICLE MAINTENANCE REQUIREMENTS
NO.
1 2 3 4 567 8 9 DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE ENGINE OIL & FILTER (SG OR ABOVE) See Note (1)
DRIVE BELT 3.0 V6 / 3.5 V6 (ALT, P/STRG, A/CON) 2.5 V6 (AUTO-TENSIONER)
FUEL FILTER (MFI TYPE) FUEL LINES, FUEL HOSES & CONNECTIONS TIMING BELTVAPOR HOSE & FUEL FILLER CAPVACUUM & CRANKCASE VENTILATION HOSES AIR CLEANER FILTER SPARK PLUGSSPARK PLUGS (PLATINUM COATED)
F030A01A-GAT SCHEDULED MAINTENANCE The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for all vehicle services to protect your warranty. Where both mileage and time are shown, the frequency of service isdetermined by whichever occurs first. F030B02L-GAT R :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.105
84
R I I I 120
96
R RI
R
I I I
R
90
72
R I I I
R I I
R
75
60
R I I I
60 48
R II
R I I I I
R
45
36
R I I I
30
24
R I I I I I
R
15
12
RI I I
KILOMETERS X 1000 MONTHS
Note : (1) SF OR LOWER: EVERY 10,000 KM OR 6 MONTHS : "R"
(2) FOR EVERY 40,000KM : "R" (3) FOR EVERY 100,000KM : "R"
See Note (2) See Note (3)

5- 6 VEHICLE MAINTENANCE REQUIREMENTS
ENGINE OIL AND FILTER AIR CLEANER FILTERSPARK PLUGSTIMING BELTBRAKE PADS, CALIPERS AND ROTORSREAR BRAKE DRUMS/LININGS,PARKING BRAKE
STEERING GEAR BOX, LINKAGE& BOOTS/LOWER ARM BALL JOINT,UPPER ARM BALL JOINTDRIVESHAFTS & BOOTSMANUAL TRANSAXLE OILAUTOMATIC TRANSA-XLE FLUID AND FILTERAIR FILTER (FOR EVAP. AND BLOWER UNIT) European Community OnlyExcept European Community
F040A03L-GAT MAINTENANCE UNDER SEVERE USAGE CONDITIONS The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessaryR RRR
I I I I
RRREVERY 7,500 KM OR 6 MONTHS MORE FREQUENTLYMORE FREQUENTLYEVERY 60,000 KM OR 48 MONTHSMORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLY EVERY 15,000 KM OR 12 MONTHS EVERY 100,000 KMEVERY 45,000 KMEVERY 40,000 KMMORE FREQUENTLY
SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty, rough roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areas
A, B, C, F, H C, EB, HD, E, F, GC, D, G, H C, D, G, H C, D, E, F C, D, E, F A, C, D, E, F, G, H, I, J A, C, E, F, G, H, I, JC, E DRIVING
CONDITION
MAINTENANCE INTERVALS
MAINTENANCE
OPERATION
MAINTENANCE ITEM
F - More than 50% driving in heavy city traffic during hot weatherabove 32°C (90°F)
G - Driving in mountainous areas
H - Towing a trailer
I - Driving as a patrol car, taxi, vehicle towing or other
commercial use
J - Driving over 170 Km/h (100 MPH)

VEHICLE MAINTENANCE REQUIREMENTS 5- 7
F060A01A-AAT EXPLANATION OF SCHEDULED MAINTENANCE ITEMS F060M01A-AAT
o Engine Oil and Filter The engine oil and filter should be changed at the intervals specified in the maintenance schedule. If the caris being driven in severe conditions,more frequent oil and filter changesare required. F060B01A-AAT
o Drive Belts Inspect all drive belts for evidence of cuts, cracks, excessive wear or oil and replace if necessary. Drive belts should be checked periodically forproper tension and adjusted as nec-essary. After installing a new filter, run theengine for several minutes, and checkfor leaks at the connections. Fuelfilters should be installed by trainedtechnicians. F060D01A-AAT
o Fuel Lines, Fuel Hoses and
Connections
Check the fuel lines, fuel hoses and connections for leakage and damage. Have a trained technician replace anydamaged or leaking parts immedi-ately. F060E01A-AAT
o Timing Belt Inspect all parts related to the timing belt for damage and deformation.Replace any damaged parts immedi-ately. F060G01A-AAT
o Vapor Hose and Fuel Filler Cap The vapor hose and fuel filler cap should be inspected at those inter-vals specified in the maintenanceschedule. Make sure that a new va-por hose or fuel filler cap is correctlyreplaced. F060F01A-AAT
o Vacuum, Crankcase Ventila-
tion Hoses
Inspect the surface of hoses for evi-
dence of heat and/or mechanical dam-age. Hard and brittle rubber, crack-ing, tears, cuts, abrasions, and ex- cessive swelling indicate deteriora- tion. Particular attention should bepaid to examine those hose surfacesnearest to high heat sources, such asthe exhaust manifold. Inspect the hose routing to assure
that the hoses do not come in contactwith any heat source, sharp edges ormoving component which might cause heat damage or mechanical wear. Inspect all hose connections, such asclamps and couplings, to make surethey are secure, and that no leaks arepresent. Hoses should be replacedimmediately if there is any evidence of deterioration or damage.
F060C01A-AAT
o Fuel Filter A clogged filter can limit the speed at which the vehicle may be driven, dam-age the emission system and causehard starting. If an excessive amountof foreign matter accumulates in thefuel tank, the filter may require re- placement more frequently.

5- 8 VEHICLE MAINTENANCE REQUIREMENTS
F060H01A-AAT
o Air Cleaner Filter A Genuine Hyundai air cleaner filter is recommended when the filter is re-placed. F060J01A-AAT
o Spark Plugs Make sure to install new spark plugs of the correct heat range. F070C02A-AAT
o Coolant The coolant should be changed at the intervals specified in the mainte-nance schedule. F070D01A-AAT
o Manual Transaxle Oil Inspect the manual transaxle oil ac- cording to the maintenance schedule. NOTE: If the oil level is low, check for possible leaks before adding oil. Do not overfill. F070E03A-AAT
o Automatic Transaxle Fluid and
Filter
The fluid level should be in the "HOT"range of the dipstick, after the engineand transaxle are at normal operatingtemperature. Check the automatic transaxle fluid level with the engine running and the transaxle in neutral,with the parking brake properly ap-
plied. Use DIAMOND ATF SP-III or
SK ATF SP-III when adding or chang-ing fluid. F070F01A-AAT
o Brake Hoses and Lines
Visually check for proper installation, chafing, cracks, deterioration and any leakage. Replace any deteriorated ordamaged parts immediately. F070G02A-AAT
o Brake Fluid
Check brake fluid level in the brake fluid reservoir. The level should bebetween "MIN" and "MAX" marks onthe side of the reservoir. Use onlyhydraulic brake fluid conforming toDOT 3 or DOT 4. F070H01A-AAT
o Rear Brake Drums/Linings,
Parking Brake
Check the rear brake drums and lin-ings for scoring, burning, leaking fluid,broken parts, and excessive wear.Inspect the parking brake system in- cluding the parking brake lever and cables. For detailed service proce-dures, refer to the Shop Manual. F070J01A-AAT
o Brake Pads, Calipers and
Rotors
Check the pads for excessive wear, discs for run out and wear, and cali- pers for fluid leakage. F070K01A-AAT
o Exhaust Pipe and Muffler
Visually inspect the exhaust pipes, muffler and hangers for cracks, dete-rioration, or damage. Start the engineand listen carefully for any exhaust gas leakage. Tighten connections or replace parts as necessary.

VEHICLE MAINTENANCE REQUIREMENTS 5- 9
F070L01A-AAT
o Suspension Mounting Bolts Check the suspension connections for looseness or damage. Retightento the specified torque. F070M01Y-AAT
o Steering Gear Box, Linkage &
Boots / Lower Arm Ball Joint, Upper Arm Ball Joint
With the vehicle stopped and engine off, check for excessive free-play inthe steering wheel.Check the linkage for bends or dam-age. Check the dust boots and ball joints for deterioration, cracks, or dam- age. Replace any damaged parts. F070N01A-AAT
o Power Steering Pump, Belt and Hoses
Check the power steering pump and hoses for leakage and damage. Re- place any damaged or leaking parts immediately. Inspect the power steer-ing belt for evidence of cuts, cracks,excessive wear, oiliness and propertension. Replace or adjust it if neces-sary. F070P01A-AAT
o Driveshafts and Boots Check the drive shafts, boots and clamps for cracks, deterioration, ordamage. Replace any damaged partsand, if necessary, repack the grease. F070Q01A-AAT
o Air Conditioning Refrigerant Check the air conditioning lines and connections for leakage and damage. Check air conditioning performanceaccording to the relevant shop manualif necessary.

6. Do-It-Yourself Maintenance
Engine Compartment ..................................................................... 6-2
General Checks .............................................................................. 6-5
Checking the Engine Oil ................................................................ 6-6
Changing the Oil and Filter ........................................................... 6-7
Checking and Changing the Engine Coolant ............................... 6-8
Spark Plugs ..................................................................................6-10
Changing the Air Cleaner Filter ................................................... 6-11
Checking the Transaxle Oil (Manual) .......................................... 6-13
Checking the Transaxle Fluid (Automatic) .................................. 6-14
Checking the Brakes .................................................................... 6-15
Checking the Clutch Fluid ............................................................ 6-16
Air Conditioning Care ................................................................... 6-17
Changing the Air Filter (For Evaporator and Blower Unit) ......... 6-18
Checking Drive Belts .................................................................... 6-21
Checking and Replacing Fuses ................................................... 6-21
Power Steering Fluid Level .......................................................... 6-24
Headlight Aiming Adjustment ....................................................... 6-25
Replacement of Light Bulbs ......................................................... 6-26
Bulb Wattage ................................................................................ 6-33
Junction Box Description ............................................................. 6-34
6

6- 2 DO-IT-YOURSELF MAINTENANCE
1. Brake fluid reservoir
2. Brake booster
3. Windshield washer fluid reservoir
4. Power steering fluid reservoir 5. Engine oil filler cap
6. Engine oil level dipstick
7. Radiator cap
8. Auto transaxle fluid level dipstick
(Vehicle with Auto T/A) 9. Air filter element
10.Coolant reservoir cap
11.Battery
12.Under hood junction boxG010C01L
12
34 56 7891011
G010C01L-AAT
ENGINE COMPARTMENT (3.5 V6)
12 CAUTION:
When inspecting or servicing the
engine, you should handle tools and other heavy objects carefully so that the plastic cover of the engine is not damaged.
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DO-IT-YOURSELF MAINTENANCE 6- 3
G010A02L-GAT
ENGINE COMPARTMENT (3.0 V6)
HXGS003
164
7891011 1213
1. Cruise control actuator (If installed)
2. Engine oil filler cap
3. Brake booster
4. Brake fluid reservoir
5. Air filter element 6. Under hood junction box
7. Windshield washer fluid reservoir
8. Power steering fluid reservoir
9. Engine oil level dipstick
10.Radiator cap11.Automatic transaxle fluid level dip-
stick (Vehicle with Auto T/A)
12.Coolant reservoir cap
13.Battery
235
CAUTION:
When inspecting or servicing the engine, you should handle tools and other heavy objects carefullyso that the plastic cover of the engine is not damaged.!