Hyundai Grandeur 2004 Owner's Manual
Manufacturer: HYUNDAI, Model Year: 2004, Model line: Grandeur, Model: Hyundai Grandeur 2004Pages: 235, PDF Size: 6.64 MB
Page 181 of 235

5- 8 VEHICLE MAINTENANCE REQUIREMENTS
F060H01A-AAT
o Air Cleaner Filter A Genuine Hyundai air cleaner filter is
recommended when the filter is re- placed. F060J01A-AAT
o Spark Plugs Make sure to install new spark plugs of the correct heat range. F070C02A-AAT
o Coolant The coolant should be changed at the intervals specified in the mainte- nance schedule. F070D01A-AAT
o Manual Transaxle Oil
Inspect the manual transaxle oil ac-cording to the maintenance schedule.
NOTE: If the oil level is low, check forpossible leaks before adding oil. Do not overfill. F070E03A-AAT
o Automatic Transaxle Fluid
The fluid level should be in the "HOT" range of the dipstick, after the engine and transaxle are at normal operatingtemperature. Check the automatic transaxle fluid level with the engine running and the transaxle in neutral,with the parking brake properly ap- plied. Use HYUNDAI GENUINE ATF SP III, DIAMOND ATF SP III, SK ATFSP III or other brands approved by Hyundai Motor Co., when adding or changing fluid. F070F01A-AAT
o Brake Hoses and Lines
Visually check for proper installation,chafing, cracks, deterioration and any leakage. Replace any deteriorated or damaged parts immediately. F070G02A-AAT
o Brake Fluid
Check brake fluid level in the brake fluid reservoir. The level should be between "MIN" and "MAX" marks on the side of the reservoir. Use onlyhydraulic brake fluid conforming to DOT 3 or DOT 4.
F070H01A-AAT
o Rear Brake Drums/Linings,
Parking Brake
Check the rear brake drums and lin-
ings for scoring, burning, leaking fluid,broken parts, and excessive wear. Inspect the parking brake system in-cluding the parking brake lever and cables. For detailed service proce- dures, refer to the Shop Manual.
F070B01A-GAT
o Cooling System Check the cooling system part, such as radiator, coolant reservoir, hosesand connections for leakage and dam- age. Replace any damaged parts.
Page 182 of 235

VEHICLE MAINTENANCE REQUIREMENTS 5- 9
F070L01A-AAT
o Suspension Mounting Bolts
Check the suspension connections for looseness or damage. Retighten to the specified torque. F070M01Y-AAT
o Steering Gear Box, Linkage &
Boots / Lower Arm Ball Joint, Upper Arm Ball Joint
With the vehicle stopped and engine off, check for excessive free-play inthe steering wheel.Check the linkage for bends or dam-age. Check the dust boots and balljoints for deterioration, cracks, or dam- age. Replace any damaged parts. F070N01A-AAT
o Power Steering Pump, Belt
and Hoses
Check the power steering pump and
hoses for leakage and damage. Re- place any damaged or leaking parts immediately. Inspect the power steer- ing belt for evidence of cuts, cracks,excessive wear, oiliness and proper tension. Replace or adjust it if neces- sary. F070P01A-AAT
o Driveshafts and Boots Check the drive shafts, boots and clamps for cracks, deterioration, or damage. Replace any damaged parts and, if necessary, repack the grease. F070Q01A-AAT
o Air Conditioning Refrigerant Check the air conditioning lines and connections for leakage and damage. Check air conditioning performance according to the relevant shop manualif necessary.
F070J01A-AAT
o Brake Pads, Calipers and
Rotors
Check the pads for excessive wear,
discs for run out and wear, and cali-pers for fluid leakage.
F070K01A-AAT
o Exhaust Pipe and Muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks, dete-rioration, or damage. Start the engine and listen carefully for any exhaust gas leakage. Tighten connections orreplace parts as necessary.
Page 183 of 235

6. Do-It-Yourself Maintenance
Engine Compartment ..................................................................... 6-2
General Checks .............................................................................. 6-5
Checking the Engine Oil ................................................................ 6-6
Changing the Oil and Filter ........................................................... 6-7
Checking and Changing the Engine Coolant ............................... 6-8
Spark Plugs ..................................................................................6-10
Changing the Air Cleaner Filter ................................................... 6-11
Checking the Transaxle Oil (Manual) .......................................... 6-13
Checking the Transaxle Fluid (Automatic) .................................. 6-14
Checking the Brakes .................................................................... 6-15
Checking the Clutch Fluid ............................................................ 6-16
Air Conditioning Care ................................................................... 6-17
Changing the Air Filter (For Evaporator and Blower Unit) ......... 6-18
Checking Drive Belts .................................................................... 6-21
Checking and Replacing Fuses ................................................... 6-21
Power Steering Fluid Level .......................................................... 6-24
Headlight Aiming Adjustment ....................................................... 6-24
Replacement of Light Bulbs ......................................................... 6-26
Bulb Wattage ................................................................................ 6-33
Junction Box Description ............................................................. 6-34
6
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6- 2 DO-IT-YOURSELF MAINTENANCE
1. Brake fluid reservoir
2. Brake booster
3. Windshield washer fluid reservoir
4. Power steering fluid reservoir 5. Engine oil filler cap
6. Engine oil level dipstick
7. Radiator cap
8. Auto transaxle fluid level dipstick
(Vehicle with Automatic Transaxle) 9. Air filter element
10.Coolant reservoir cap
11.Battery
12.Under hood junction boxG010C01L
12
34 56 7891011
G010C01L-AAT
ENGINE COMPARTMENT (3.5 V6)
12 CAUTION:
When inspecting or servicing the
engine, you should handle tools and other heavy objects carefully so that the plastic cover of the engine is not damaged.
!
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DO-IT-YOURSELF MAINTENANCE 6- 3
G010A02L-GAT
ENGINE COMPARTMENT (3.0 V6)
HXGS003
164
7891011 1213
1. Cruise control actuator (If installed)
2. Engine oil filler cap
3. Brake booster
4. Brake fluid reservoir
5. Air filter element 6. Under hood junction box
7. Windshield washer fluid reservoir
8. Power steering fluid reservoir
9. Engine oil level dipstick
10.Radiator cap11.Automatic transaxle fluid level dip-
stick (Vehicle with Automatic Transaxle)
12.Coolant reservoir cap
13.Battery
235
CAUTION:
When inspecting or servicing the engine, you should handle tools and other heavy objects carefullyso that the plastic cover of the engine is not damaged.!
Page 186 of 235

6- 4 DO-IT-YOURSELF MAINTENANCE
1. Engine oil filler cap
2. Brake booster
3. Brake fluid reservoir
4. Clutch fluid reservoir
(Vehicle with Manual Transaxle) 5. Under hood junction box
6. Windshield washer fluid reservoir
7. Power steering fluid reservoir
8. Engine oil level dipstick
9. Radiator cap
10.Auto transaxle fluid level dipstick
(Vehicle with Automatic Transaxle)
11.Filter element
12.Coolant reservoir cap
13.Battery HXGV625
G010B01L-GAT
ENGINE COMPARTMENT (2.5 V6)
53
678910 1112
124
13
CAUTION:
When inspecting or servicing the engine, you should handle tools and other heavy objects carefullyso that the plastic cover of the engine is not damaged.!
Page 187 of 235

DO-IT-YOURSELF MAINTENANCE 6- 5
G020A02A-AAT
GENERAL CHECKS Engine Compartment
The following should be checked regu- larly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Coolant hose condition
o Fluid leaks (on or below compo- nents)
o Power steering fluid level and con- dition
o Battery condition
o Air filter condition G020C01A-AAT Vehicle Interior The following should be checked each time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heater system operation
(and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking
brake
o Manual transaxle operation, includ- ing clutch operation
o Automatic transaxle operation, in- cluding "Park" mechanism opera-tion
o Seat control condition and opera- tion
o Seat belt condition and operation
o Sunvisor operation If you notice anything that does not operate correctly or appears to befunctioning incorrectly, inspect it care- fully and seek assistance from your Hyundai dealer if service is needed.
G020B01A-AAT
Vehicle Exterior
The following should be checked
monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torgue
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (including spare tire)
Page 188 of 235

6- 6 DO-IT-YOURSELF MAINTENANCE
G030C02A-AAT
To Check the Oil Level
Before checking the oil, warm up the
engine to the normal operating tem- perature and be sure your car is parked on level ground. Turn the en- gine off. HXG094JG030D01A-GAT
Adding Oil
If the oil level is close to or below the
"L" mark, add oil until it reaches the"F" mark. To add oil:
1. Remove the oil filler cap by turning it counterclockwise.
2. Add oil, then check the level again. Do not overfill.
3. Replace the cap by turning it clock-
wise.
HXG722J
G030A02O-GAT CHECKING THE ENGINE OIL Engine oil is essential to the perfor-
mance and service of the engine. It is suggested that you check the oil level at least once a week in normal useand more often if you are on a trip or driving in severe conditions.
Engine oil is essential to the perfor-
mance and service of the engine. It issuggested that you check the oil level at least once a week in normal useand more often if you are on a trip or driving in severe conditions.
The engine oil quality should meet
the following classification.
API SJ, SL or ABOVE, ILSAC GF-3 or ABOVE G030B01JM
NOTE:
o For good fuel economy, SAE 5W-20 (5W-30), ILSAC GF-3 en-gine oil is preferred regardlessof regional option and engine variation.
o If SAE 5W-20, ILSAC GF-3 en- gine oil is not available, second- ary recommended engine oil forcorresponding temperature range can be used. Wait five minutes, then remove the
dipstick, wipe it off, fully reinsert the dipstick and withdraw it again. Then note the highest level the oil has reached on the dipstick. It should bebetween the upper ("FULL") and lower ("LOW") range.
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DO-IT-YOURSELF MAINTENANCE 6- 7
G040A02A-AAT
CHANGING THE OIL AND FIL- TER tion 5. If the car is being driven in severe conditions, more frequent oil and filter changes are required. The procedure for changing the oil and filter is as follows:
1. Park the car on level ground and
set the parking brake. Start the engine and let it warm up until the needle on the coolant temperaturegauge moves above the lowest mark. Turn the engine off and place the gear selector lever in "P" (auto-matic) or reverse gear (manual transaxle).
2. Open the hood and remove the engine oil filler cap.
3. Slide underneath the car and loosen the drain plug by turning it counter-clockwise with a wrench of the proper size. Be sure that a drainpan is in position to catch the oil as it drains out, then remove the drain plug.
G040A01L
3.0L/3.5L
2.5L
G350A02A-GAT
ENGINE OIL CONSUMPTION Function of Engine Oil
Engine oil has the primary function of lubricating and cooling the inside of the engine.
Engine oil consumption It is normal that an engine should consume some engine oil while nor- mal driving. The cause of oil con- sumption in a normal engine are as follows;
o Engine oil is used to lubricate pis- tons, piston rings and cylinders. A thin film of oil is left on the cylinder wall when a piston moves downwards in the cylinder. High negative pressure generated dur-ing engine operation sucks some of the oil into the combustion cham- ber.This oil with some oil of the cylin-der wall is burned by the high tem-perature combustion gases during the combustion process.
!
The distance between the "F" and "L" marks is equal to about 1 liter of oil.
WARNING:
Be very careful when draining the engine oil as it may be hot enough to burn you!
o The engine oil consumption is
strongly effected by the viscosity and quality of oil, engine rpm anddriving condition etc. The engine oil is more consumed under severe driving conditions such as highspeeds and frequent acceleration and deceleration than normal driv- ing condition.
The engine oil and filter should be
changed at those intervals specifiedin the maintenance schedule in Sec-
Page 190 of 235

6- 8 DO-IT-YOURSELF MAINTENANCE
!
4. When the oil has stopped draining,
replace the drain plug using a new gasket and retighten by turning itclockwise. Oil pan drain plug tightening torque : 3.5 ~4.0 kgf.m
5. Remove the oil filter by turning it counterclockwise with a oil filter wrench of the proper size. A cer- tain amount of oil will come out when you remove the filter. So besure to have your drain pan in place underneath it.
6. Install a new oil filter in accordance with the instructions on the carton or on the filter itself. Do not over-tighten. Oil filter tightening torque : 1.2 ~ 1.6 kgf.m Be sure that the mounting surface on the engine is clean and that theold gasket is removed completely. Lubricate the new gasket on the filter with clean engine oil beforeinstallation. 7. Remove the engine oil level dip-
stick.
8. Refill the crankcase with the rec- ommended engine oil. Refer tothe specification in chapter 9 forengine oil capacity.
G050A01A-AAT
CHECKING AND CHANGING THE ENGINE COOLANT
WARNING:
Do not remove the radiator cap
when the engine is hot. When the engine is hot, the engine coolant is under pressure and may eruptthrough the opening if the cap is removed. You could be seriously burned if you do not observe thisprecaution. Do not remove the ra- diator cap until the radiator is cool to the touch.
!
!
WARNING:
Used motor oil may cause irrita- tion or cancer of the skin if left incontact with the skin for prolonged periods of time. Wash your hands thoroughly with soap and warmwater as soon as possible after handling used oil.
CAUTION
Slowly pour the recommended oil
using by a tunnel. Do not overfill not to damage engine.
9. Start the engine and check to be sure no oil is leaking from the drain plug or oil filter.
10.Shut off the engine and recheck
the oil level.
NOTE: Always dispose of used engine oil
in an environmentally acceptable manner. It is suggested that it be placed in a sealed container andtaken to a service station for recla- mation. Do not pour the oil on the ground or put it in with the house-hold trash.