oil Hyundai H-1 (Grand Starex) 2003 Owner's Guide

6-1
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
90 72RR R I
R R I
DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (GASOLINE) ENGINE OIL/FILTER AIR CLEANER FILTER FUEL FILTERFUEL SYSTEM LEAKSSPARK PLUGVACUUM CRANKCASE VENTILATION HOSETIMING BELT DRIVE BELT (FOR WATER PUMP/ALTERNATOR)
G000A01P-GAT
6.6.
6.6.
6.
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
G010A01P-GAT SCHEDULED MAINTENANCE (EXCEPT EUROPEAN COMMUNITY)
SCHEDULED MAINTENANCE (EXCEPT EUROPEAN COMMUNITY) SCHEDULED MAINTENANCE (EXCEPT EUROPEAN COMMUNITY)
SCHEDULED MAINTENANCE (EXCEPT EUROPEAN COMMUNITY)
SCHEDULED MAINTENANCE (EXCEPT EUROPEAN COMMUNITY)
R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
The following maintenance services must be performed to assure good
vehicle control and performance. Keep receipts for all vehicle services to protect your warranty. Where both kilometers and time are shown, the frequency of service is
determined by whichever occurs first.
70 56R I I I 80 64
R I I II
NO.
1 2 34567 8 KILOMETERS X 1000 MONTHS
60 48
RRR I
R
II
R
5040
R I I I
40 32
R I I I I
30 24
RRR I
R
I
2016
R I I I I
10
8
R I I I
5 4
R
66
66
6

PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
6-2 90 72
RR R I I I
DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (DIESEL) ENGINE OIL AND FILTER AIR CLEANER FILTERFUEL FILTERVALVE CLEARANCEINJECTION TIMINGTIMING BELT DRIVE BELT (FOR WATER PUMP/ALTERNATOR) ENGINE IDLE SPEEDFUEL SYSTEM LEAKSINJECTION NOZZLE (If exhaust gas includes black smoke)
G020A03P-GAT R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
80 64
I I I I I I
KILOMETERS X 1000MONTHSNO.
1 23456 7 89
10
Note : (1) For every 6 months or 5,000 km, whichever occurs first : "R" 10
8
I I I 20 16
I I I I I I 3024
RR
I I I 4032
I I I I I I 5040
I I I 60 48
RR III
R III 7056
I I I
5 4
See Note (1)

6-3
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
DESCRIPTION
GENERAL MAINTENANCE ENGINE COOLANT *1 MANUAL TRANSMISSION OILAUTOMATIC TRANSMISSION OILTRANSFER CASE OIL *2REAR AXLE OILCLUTCH / BRAKE PEDAL FREE PLAY CLUTCH / BRAKE OIL RESERVOIR BRAKE HYDRAULIC FLUIDFRONT BRAKE PADSFRONT BRAKE CALIPERS / CYLINDERS / DISCREAR BRAKE DRUMS / LININGS / CYLINDERSHANDBRAKETIRE CONDITION / PRESSURE EXHAUST SYSTEM / MOUNTING STEERING JOINT / RACK / BOX OIL LEAKSSUSPENSION JOINT / SEALSFRONT WHEEL BEARINGENGINE COOLANT HOSESBRAKE PIPE CORROSION SEATBELTS / MOUNTINGS HEAD LAMPSAIR FILTER (For Evaporator and Blower unit) *3
NO.
123456 7 89
10111213 14 1516171819 20 2122
G030A04P-GAT R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
70 56
I I I I I I III I I 80 64
I I
R II I IIII I I IIII I90 72
I I I III I I I I I II
20 16
I I I II I IIIII I IIII I 30 24
I I I III I III I II 40 32
I I
R II I III I I IIIII I 50 40
I I I I I I III I I 60 48
I I I IIIII I I I I IIIIIII
See below
KILOMETERS X 1000 MONTHS
54
R 10
8
I I I I I I III I I
See below
*1. For every 24 months or 40,000 km, whichever occurs first : "R"
*2. For every 24 months or 48,000 km, whichever occurs first : "R"
*3. For every 12 months or 20,000 km, whichever occurs first : "R" See below

PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
6-4 DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (GASOLINE) ENGINE OIL AND FILTER (SG OR ABOVE)*AIR CLEANER FILTERFUEL FILTERFUEL SYSTEM LEAKSSPARK PLUG TIMING BELT DRIVE BELT (FOR WATER PUMP/ALTERNATOR)
G040A02P-GAT
SCHEDULED MAINTENANCE (FOR EUROPEAN COMMUNITY ONLY)
SCHEDULED MAINTENANCE (FOR EUROPEAN COMMUNITY ONLY) SCHEDULED MAINTENANCE (FOR EUROPEAN COMMUNITY ONLY)
SCHEDULED MAINTENANCE (FOR EUROPEAN COMMUNITY ONLY)
SCHEDULED MAINTENANCE (FOR EUROPEAN COMMUNITY ONLY)
Where both kilometers and time are shown, the frequency of service is determined by whichever occurs first.
The following maintenance services must be performed to assure goodvehicle control and performance. Keep receipts for all vehicle services toprotect your warranty. R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
NO.
1 2345 6 7KILOMETERS X 1000 MONTHS
* SF or LOWER : every 10,000 km or 6 months "R".
R
7.5 6 90 72
RRR I
RR I
15 12
R I I 30 24
RR I
R
I 4536
R I
R
I 6048
RR I
R I
R 7560
R I I

6-5
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
90 72R R I
R II
R II I
DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE ( EXCEPT 2.5 CRDi DIESEL )
ENGINE OIL AND FILTER
AIR CLEANER FILTER FUEL SYSTEM LEAKS FUEL FILTER VALVE CLEARANCEINJECTION TIMINGTIMING BELTDRIVE BELT (FOR WATER PUMP/ALTERNATOR) ENGINE IDLE SPEED
INJECTION NOZZLE (I f exhaust gas includes black smoke)
G050A03P-GAT R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
NO.
1 23 4 5678 9
10KILOMETERS X 1000 MONTHS75 60
R I I I I
60 48
R R I
R III
R I I
4536
R I I I I
30 24
R R I
R II I I I
1512
R I I I I
7.5
6
R

PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
6-6 90 72
RRR I
RR I
DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (2.5 CRD i DIESEL ONLY)
ENGINE OILENGINE OIL FILTERAIR CLEANER FILTERFUEL SYSTEM LEAKSFUEL FILTER DRIVE BELT (FOR WATER PUMP/ALTERNATOR)
INJECTION NOZZLE (I f exhaust gas includes black smoke)
G080A01P-GAT R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
NO.
1 2345 6 7KILOMETERS X 1000 MONTHS75 60RR I
6048
RRR I
R I I
45 36
RR I
3024
RRR I
R
I I
15 12
RR I

6-7
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
DESCRIPTION
GENERAL MAINTENANCE ENGINE COOLANT *1 MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSION OIL TRANSFER CASE OIL *2 REAR AXLE OIL CLUTCH/BRAKE PEDAL FREEPLAY CLUTCH/BRAKE OIL RESERVOIR BRAKE HYDRAULIC FLUID FRONT BRAKE PAD FRONT BRAKE CALIPERS/CYLINDERS/DISC REAR BRAKE DRUMS/LININGS/CYLINDERS HAND BRAKE TIRE CONDITION/PRESSURE EXHAUST SYSTEM/MOUNTING STEERING JOINT/RACK/BOX/OIL LEAKS SUSPENSION JOINT/SEALS FRONT WHEEL BEARING ENGINE COOLANT HOSES BRAKE PIPE CORROSION
AIR FILTER (F o r Evapoerator and Blower unit) *3
NO.
12 3 4 5 6 7 8 9
1011 12 13 14 15 16 17 18 19 20KILOMETERS X 1000 MONTH90 72
I
R R I I I I I I I I I I I I I I
G060A04P-GAT R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY15 12
II I I I I I I I 30 24
II I I I I I I I I I I I I I I I 4536
II
R II I I I I 60 48
II I I I I I I I I I I I I I I I 7560
II I I I I I I I7.5 6
R
See below See below
*1. For every 24 months or 45,000 km, whichever occurs first : "R" *2. For every 24 months or 48,000 km, whichever occurs first : "R"*3. For every 12 months or 20,000 km, whichever occurs first : "R"
See below

PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
6-8 GASOLINE DIESEL
E VERY
Except E.C EV ERY 3,000 KM
5,000 KM EV ERY 4,000 KM (Except 2.5 CRDi)
or 3 MONTHS EV ERY 7,500 KM or 6 MONTHS (2.5 CRDi only)
MORE FREQUENTLY
MORE FREQUENTLY
EV ERY 60,000 K M or 4 8 MONTHS (Except 2.5 CRDi)
MORE FREQUENTLY
MORE FREQUENTLY
EV ERY 10,000 K M o r 6 MONTHS
MORE FREQUENTLY
EV ERY 100,000 K M
EV ERY 40,000 K M
EV ERY 45 ,000 K M
R R R R
I II
RR R
G070A06P-GAT
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
MAINTENANCE UNDER SEVERE USAGE CONDITIONS MAINTENANCE UNDER SEVERE USAGE CONDITIONS
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate
maintenance intervals.
R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGS TIMING BELT BRAKE PADS, CALIPERS, ROTORSREAR BRAKE DRUMS/LININGSSTEERING GEAR BOX, LINKAGE & BOOTS
AIR FILTER (F o r Evaporator and Blower unit)
MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSION OIL A, B, C, F, H C, E B, H D, E, F, G C, D, G, HC, D, G, HC, D, E, FC,EA, C, D, E, F, G, H, I, J A, C, E, F, G, H, I
SEVERE DRIVING CONDITIONS
SEVERE DRIVING CONDITIONS SEVERE DRIVING CONDITIONS
SEVERE DRIVING CONDITIONS
SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty conditions
D - Driving in areas using salt or other corrosive materials or in very cold weatherE - Driving in sandy areas
F - More than 50% driving in heavy city traffic during hot above 32°C (90°F)
G - Driving in mountainous areas
H - Towing a trailer or police car, taxi, or commercial type operation
I - Driving for patrol car, taxi, commercial car or vehicle towing
J - Driving over 170 km/h
For E.C
MAINTENANCE ITEM MAINTENANCE
OPERATION MAINTENANCE
INTERVALS DRIVING
CONDITION
Except E.C For E.C

6-9
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
G080F01P-GAToo
oo
o
Fuel hose, vapor hose and fuel
Fuel hose, vapor hose and fuel Fuel hose, vapor hose and fuel
Fuel hose, vapor hose and fuel
Fuel hose, vapor hose and fuel
filler cap
filler cap filler cap
filler cap
filler cap
The fuel hose, vapor hose and fuel filler cap
should be inspected at those intervals specified in the maintenance schedule. Make sure that anew fuel hose, vapor hose or fuel filler cap iscorrectly replaced. Consult your Hyundai dealerif you have any questions.
G080G01P-GAToo
oo
o Air cleaner filter
Air cleaner filter Air cleaner filter
Air cleaner filter
Air cleaner filter
A genuine Hyundai part is recommended forreplacement of the air cleaner filter. G080H01P-GAT
oo
oo
o Spark plugs
Spark plugs Spark plugs
Spark plugs
Spark plugs
Make sure to install new spark plugs of the correct heat range. G080I01P-GAT
oo
oo
o
Drive belts
Drive belts Drive belts
Drive belts
Drive belts
Inspect all drive belts (water pump and alterna- tor) for evidence of cuts, cracks, excessivewear or oiliness, and replace if necessary.Drive belts should be checked periodically forproper tension and adjusted as necessary.
G080D01P-GAT
oo
oo
o Fuel filter
Fuel filter Fuel filter
Fuel filter
Fuel filter
A clogged filter can limit the speed at which the
vehicle may be driven, damage the emissionsystem and cause hard starting. If an exces-sive amount of foreign matter accumulates inthe fuel tank, the filter may require replacementmore frequently.
After installing a new filter, run the engine for
several minutes, and check for leaks at theconnections.
G080A01P-GAT
EXPLANATION OF SCHEDULED
EXPLANATION OF SCHEDULED EXPLANATION OF SCHEDULED
EXPLANATION OF SCHEDULED
EXPLANATION OF SCHEDULED
MAINTENANCE ITEMS
MAINTENANCE ITEMS MAINTENANCE ITEMS
MAINTENANCE ITEMS
MAINTENANCE ITEMS
oo
oo
o
Engine oil and filter
Engine oil and filter Engine oil and filter
Engine oil and filter
Engine oil and filter
The engine oil and filter should be changed at
those intervals specified in the maintenanceschedule. If the vehicle is being driven in se-vere conditions, more frequent oil and filterchanges are required.
G080B01P-GAT oo
oo
o Valve clearances (DIESEL)
Valve clearances (DIESEL) Valve clearances (DIESEL)
Valve clearances (DIESEL)
Valve clearances (DIESEL)
An incorrect valve clearance will not only result
in rough engine operation, but will also causeexcessive noise and reduced engine output.
Inspect valve clearance and adjust as required
while the engine is hot.
Valve-to-rocker arm clearance:
Valve-to-rocker arm clearance: Valve-to-rocker arm clearance:
Valve-to-rocker arm clearance:
Valve-to-rocker arm clearance: DIESEL:
Hot ............................ 0.25 mm (0.0098 in.) Cold ............................ 0.15 mm (0.0059 in.)
G080C01P-GAT oo
oo
o Fuel lines and connections
Fuel lines and connections Fuel lines and connections
Fuel lines and connections
Fuel lines and connections
Check the fuel lines and connections for leak-
age and damage. Replace any damaged or leaking parts immediately. G080E01P-GAT
oo
oo
o Vacuum and crankcase
Vacuum and crankcase Vacuum and crankcase
Vacuum and crankcase
Vacuum and crankcase
ventilation hoses
ventilation hoses ventilation hoses
ventilation hoses
ventilation hoses
Inspect the surface of hoses for evidence of
heat and/or mechanical damage. Hard andbrittle rubber, cracking, tears, cuts, abrasions,and excessive swelling indicate deterioration.Particular attention should be paid to examiningthose hose surfaces nearest to high heatsources, such as the exhaust manifold.
Inspect the hose routing to assure that the
hoses do not come in contact with any heatsource, sharp edges or moving componentwhich might cause heat damage or mechanicalwear. Inspect all hose connections, such asclamps and couplings, to make sure they aresecure, and that no leaks are present. Hosesshould be replaced immediately if there is anyevidence of deterioration or damage.

PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE
6-10 G080N01P-GAT
oo
oo
o Brake hoses and lines
Brake hoses and lines Brake hoses and lines
Brake hoses and lines
Brake hoses and lines
Visually check for proper installation, chafing, cracks, deterioration and any leakage. Replaceany deteriorated or damaged parts immedi-ately. G080O01P-GAT
oo
oo
o Brake fluid
Brake fluid Brake fluid
Brake fluid
Brake fluid
Check brake fluid level in the brake fluid reser- voir. The level should be between "MIN" and"MAX" marks on the side of the reservoir. Useonly hydraulic brake fluid conforming SAEJ1703. G080P01P-GAT
oo
oo
o Rear brake drums and linings
Rear brake drums and linings Rear brake drums and linings
Rear brake drums and linings
Rear brake drums and linings
Check for scoring, burning, leaking fluid, bro- ken parts, and excessive wear. G080Q01P-GAT
oo
oo
o Brake pads, calipers and rotors
Brake pads, calipers and rotors Brake pads, calipers and rotors
Brake pads, calipers and rotors
Brake pads, calipers and rotors
Check the pads for excessive wear, discs for run out and wear, and calipers for fluid leakage. G080R01P-GAT
oo
oo
o
Parking brake
Parking brake Parking brake
Parking brake
Parking brake
Inspect the parking brake system such as parking brake lever, cables, and so on. Fordetailed service procedures, refer to the ShopManual. G080S01P-GAT
oo
oo
o
Exhaust pipe connections,
Exhaust pipe connections, Exhaust pipe connections,
Exhaust pipe connections,
Exhaust pipe connections,
muffler and suspension bolts
muffler and suspension bolts muffler and suspension bolts
muffler and suspension bolts
muffler and suspension bolts
Check the exhaust pipe, muffler, and suspen-sion connections for looseness or damage. G080T01P-GAT
oo
oo
o
Steering gear box, linkage and boots
Steering gear box, linkage and boots Steering gear box, linkage and boots
Steering gear box, linkage and boots
Steering gear box, linkage and boots
With the vehicle stopped and engine off, check for excessive free-play in the steering wheel.Check the linkage for bends or damage. Checkthe dust boots and ball joints for deterioration,cracks, or damage. Replace any damaged parts. G080U01P-GAT
oo
oo
o Wheel bearing grease
Wheel bearing grease Wheel bearing grease
Wheel bearing grease
Wheel bearing grease
Check the wheel bearings and grease accord- ing to the maintenance schedule. For inspec-tion procedures, see Shop Manual.
G080J01P-GAT
oo
oo
o Engine coolant
Engine coolant Engine coolant
Engine coolant
Engine coolant
The coolant should be changed at those inter-
vals specified in the Vehicle Maintenance Re-quirements Section.
G080K01P-GAT oo
oo
o
Timing belt
Timing belt Timing belt
Timing belt
Timing belt
Inspect all parts related with the timing belt for
damage and deformation. Replace any dam-aged parts.
G080L01P-GAT oo
oo
o Manual transmission oil
Manual transmission oil Manual transmission oil
Manual transmission oil
Manual transmission oil
Check manual transaxle oil according to the
maintenance schedule.
NOTE:
NOTE: NOTE:
NOTE:
NOTE:
If the oil level is low, check for possible
If the oil level is low, check for possible If the oil level is low, check for possible
If the oil level is low, check for possible
If the oil level is low, check for possible leaks before adding oil. Do not overfill.
leaks before adding oil. Do not overfill. leaks before adding oil. Do not overfill.
leaks before adding oil. Do not overfill.
leaks before adding oil. Do not overfill.
G080M02P-GAT oo
oo
o
Automatic transmission fluid
Automatic transmission fluid Automatic transmission fluid
Automatic transmission fluid
Automatic transmission fluid
The fluid level should be in the "HOT" range of
the dipstick, after engine and transaxle are at normal operating temperature. Check the Auto-matic Transaxle Fluid level with the enginerunning and the transaxle in neutral, with theparking brake properly applied. Use GENUINEHYUNDAI ATF AUTOMATIC TRANSMISSIONFLUID, DIAMOND ATF DEXRON II or DIA-
MOND ATF SP I when adding or changing
fluid.