oil Hyundai H-1 (Grand Starex) 2003 Owner's Guide

8-1
CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
1. Windshield washer fluid reservoir cap
2. Engine oil filler cap
3. Engine oil level dipstick
4. Brake booster 5. Brake fluid reservoir
6. Engine coolant reservoir
7. Radiator cap
8. Air cleaner 9. Power steering fluid reservoir
10. Battery
I000A01P-GAT
8.8.
8.8.
8.
CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
I010A01P-GAT DIESEL E
DIESEL E DIESEL E
DIESEL E
DIESEL E NGINE
NGINE NGINE
NGINE
NGINE R R
R R
R
OOM (F
OOM (F OOM (F
OOM (F
OOM (F
or 2.6 N/A)
or 2.6 N/A) or 2.6 N/A)
or 2.6 N/A)
or 2.6 N/A)
I010A01P-1
123
45 67
10
9
8
88
88
8

CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
8-2
I010D01P
12 345 67
10
9
8
1. Windshield washer fluid reservoir cap
2. Engine oil filler cap
3. Engine oil level dipstick
4. Brake booster 5. Brake fluid reservoir
6. Engine coolant reservoir
7. Radiator cap
8. Air cleaner 9. Power steering fluid reservoir
10. Battery
1 1 . Fuse and relay box
I010D01P-GAT
DIESEL ENGINE ROOM (For 2.5 4D56 T/C)
DIESEL ENGINE ROOM (For 2.5 4D56 T/C) DIESEL ENGINE ROOM (For 2.5 4D56 T/C)
DIESEL ENGINE ROOM (For 2.5 4D56 T/C)
DIESEL ENGINE ROOM (For 2.5 4D56 T/C)
11

8-3
CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
I010B01P
1. Windshield washer fluid reservoir cap
2. Automatic transmission fluid level dipstick (A/T only)
3. Engine oil filler cap
4. Engine oil level dipstick 5. Brake booster
6. Brake fluid reservoir
7. Engine coolant reservoir
8. Air cleaner
9. Power steering fluid reservoir
10. Battery
1 1 . Fuse and relay box
12
3 456 7
8 91
011
I010B01P-GAT
DIESEL ENGINE ROOM (For 2.5 4D56 TCI)
DIESEL ENGINE ROOM (For 2.5 4D56 TCI) DIESEL ENGINE ROOM (For 2.5 4D56 TCI)
DIESEL ENGINE ROOM (For 2.5 4D56 TCI)
DIESEL ENGINE ROOM (For 2.5 4D56 TCI)

CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
8-4
I010C01P
1. Windshield washer fluid reservoir cap
2. Engine oil filler cap
3. Brake booster 4. Brake fluid reservoir
5. Engine coolant reservoir
6. Air cleaner
12
34 5
6 79
10
I010C01P-GAT
DIESEL ENGINE ROOM (For 2.5 CRDi TCI)
DIESEL ENGINE ROOM (For 2.5 CRDi TCI) DIESEL ENGINE ROOM (For 2.5 CRDi TCI)
DIESEL ENGINE ROOM (For 2.5 CRDi TCI)
DIESEL ENGINE ROOM (For 2.5 CRDi TCI)
8
7. Power steering fluid reservoir
8. Engine oil level dipstick
9. Battery
1 0 . Fuse and relay box

8-5
CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
1. Washer tank cap
2. Engine oil filler cap
3. Engine oil level gauge
4. Brake booster 5. Brake fluid reservoir
6. Radiator cap
7. Air cleaner
8. Power steering oil tank
9. Battery
10. Fuse box
123456
78910
I011A01P-2
I011A02P-GAT
GASOLINE ENGINE ROOM
GASOLINE ENGINE ROOM GASOLINE ENGINE ROOM
GASOLINE ENGINE ROOM
GASOLINE ENGINE ROOM

CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
8-6 I040A01P-GAT
Vehicle Interior
Vehicle Interior Vehicle Interior
Vehicle Interior
Vehicle Interior
The following should be checked each time when the vehicle is driven:
o Light operation
o Windshield wiper operation
o Horn operation
o Defroster, heater operation (and air condi- tioning, if equipped)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transmission operation, including clutch operation
o Automatic transmission operation, including "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate correctly or appear to be functioning correctly,inspect it carefully and seek assistance fromyour Hyundai dealer if service is needed. Adequate care of your vehicle at regular inter- vals serves to preserve the value and appear-ance as long as possible. Some maintenance items can be carried out bythe owner (Consumer Information), while othershould be done only by an authorized dealer(Periodic Inspection and Maintenance). Thissection describes only those items which canbe carried out by the owner. In the event amalfunction or other problem is discovered,have it corrected by an authorized HYUNDAIdealer. This section contains information oninspection maintenance procedures that youcan do yourself, if you so desire. Follow theinstructions and cautions for each of the vari-ous procedures. When checking or servicing the inside of the engine compartment, be sure the engine isstopped and has had a chance to cool down. Ifit is necessary to do work in the engine com-partment with the engine running, be especiallycareful that your clothing, hair, etc., becomesnot caught by the fan, V-belts, or other movingparts. I050A01P-GAT
Inspection items
Inspection items Inspection items
Inspection items
Inspection items
( 1 ) Engine oil
( 2 ) Engine coolant
(3) Battery
( 4 ) Brake fluid
( 5 ) Clutch fluid (hydraulic clutch only)
( 6 ) Washer fluid
( 7 ) Wheel condition (including spare wheel)
(8) Tire inflation pressure (including spare
wheel)
I020A02P-GAT
GENERAL CHECKS
GENERAL CHECKS GENERAL CHECKS
GENERAL CHECKS
GENERAL CHECKS
Engine Compartment
Engine Compartment Engine Compartment
Engine Compartment
Engine Compartment The following should be checked regularly:
o Engine oil level and condition
o Transmission fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level and condition
o Tire pressure and condition (including spare)
o Battery condition I030A02P-GAT
Vehicle Exterior
Vehicle Exterior Vehicle Exterior
Vehicle Exterior
Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut tightness
o Air cleaner filter condition
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and corrosion
o Fluid leaks
o Door and hood lock condition

8-7
CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
( 9 ) Fuel, engine coolant, oil and exhaust gas leakage
(10) Exterior and interior lamp operation (11) Meter, gauge, and indication/warning lamp operation
(12) Steering wheel free play(13) Clutch pedal free play (14) Brake pedal free play (15) Parking brake lever stroke
Others
Others Others
Others
Others
(1) Wheel rotation
(1) Wheel rotation (1) Wheel rotation
(1) Wheel rotation
(1) Wheel rotation
Every 20,000km (12,000miles)or 12
Every 20,000km (12,000miles)or 12 Every 20,000km (12,000miles)or 12
Every 20,000km (12,000miles)or 12
Every 20,000km (12,000miles)or 12
months, whichever comes first
months, whichever comes first months, whichever comes first
months, whichever comes first
months, whichever comes first
(2) Hinge and latch lubrication
(2) Hinge and latch lubrication (2) Hinge and latch lubrication
(2) Hinge and latch lubrication
(2) Hinge and latch lubrication level surface, stop the engine, and then wait a few moments to allow the engine oil in circula-tion to return to the oil pan to ensure accuratemeasurement. Remove the dipstick and wipe itwith a clean cloth. Reinsert the dipstick andread the oil level, which should always bewithin the range indicated in the figure.
GS80030A
Good
I060A01P-GAT
ENGINE OIL
ENGINE OIL ENGINE OIL
ENGINE OIL
ENGINE OIL
It is important to check the oil level at regular
intervals or before starting a long trip.
This check must be made with the engine
warm but not running. Park the vehicle on a
GS80040A
If the oil level is below the specified limit,
remove the cap located on the cylinder head cover and add enough oil to raise the level towithin the specified range. Be sure to use thespecified engine oil and do not mix varioustypes of oil. Also, avoid mixing different makesof oil together if possible. After adding oil, closethe cap securely.
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
Be careful not to touch the hot exhaust
Be careful not to touch the hot exhaust Be careful not to touch the hot exhaust
Be careful not to touch the hot exhaust
Be careful not to touch the hot exhaust manifold.
manifold. manifold.
manifold.
manifold. CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
Avoid overfilling, or the engine could be
Avoid overfilling, or the engine could be Avoid overfilling, or the engine could be
Avoid overfilling, or the engine could be
Avoid overfilling, or the engine could bedamaged.
damaged. damaged.
damaged.
damaged.
NOTE:
NOTE: NOTE:
NOTE:
NOTE:
Check the oil level on the dipstick once
Check the oil level on the dipstick once Check the oil level on the dipstick once
Check the oil level on the dipstick once
Check the oil level on the dipstick onceagain after adding the oil.
again after adding the oil. again after adding the oil.
again after adding the oil.
again after adding the oil.
I070A05P-GATSelection of engine oil
Selection of engine oil Selection of engine oil
Selection of engine oil
Selection of engine oil (1) Use engine oil conforming to the following
API classification. Gasoline Engine
Europe : SG, SG/CD, SH or SH/CDExcept Europe : SE or above
Diesel Engine 2.6 N/A : CF-4 or above2.5 4D56 T/C or TCI : CF-4 or above
2.5 CRDi TCI : CE or above
(2) Select engine oil of the proper SAE viscos- ity number according to the atmospheric temperature. Recommened viscosity is given in the fol- lowing drawing.

CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
8-8 G350A01A-GAT
ENGINE OIL CONSUMPTION
ENGINE OIL CONSUMPTION ENGINE OIL CONSUMPTION
ENGINE OIL CONSUMPTION
ENGINE OIL CONSUMPTION
Function of Engine Oil
Function of Engine Oil Function of Engine Oil
Function of Engine Oil
Function of Engine Oil
Engine oil has the primary function of lubricat-
ing and cooling the inside of the engine.
Engine oil consumption
Engine oil consumption Engine oil consumption
Engine oil consumption
Engine oil consumption
It is normal that an engine should consumesome engine oil while normal driving. The cause
of oil consumption in a normal engine are asfollows;
o Engine oil is used to lubricate pistons, piston
rings and cylinders. A thin film of oil is left on the cylinder wall when a piston moves downwards in the
cylinder. High negative pressure generatedduring engine operation sucks some of the
oil into the combustion chamber.This oil with some oil of the cylinder wall isburned by the high temperature combustion
gases during the combustion process.
o The engine oil consumption is strongly ef- fected by the viscosity and quality of oil,
engine rpm and driving condition etc. Theengine oil is more consumed under severe
driving conditions such as high speeds andfrequent acceleration and deceleration than
normal driving condition.
NOTE:
NOTE: NOTE:
NOTE:
NOTE:
For diesel-powered vehicle SAE 0W-30 oil
For diesel-powered vehicle SAE 0W-30 oil For diesel-powered vehicle SAE 0W-30 oil
For diesel-powered vehicle SAE 0W-30 oil
For diesel-powered vehicle SAE 0W-30 oil should be used only in areas where ex-
should be used only in areas where ex- should be used only in areas where ex-
should be used only in areas where ex-
should be used only in areas where ex-
tremely cold temperatures of 10°C (50°F) or
tremely cold temperatures of 10°C (50°F) or tremely cold temperatures of 10°C (50°F) or
tremely cold temperatures of 10°C (50°F) or
tremely cold temperatures of 10°C (50°F) or
below are experienced.
below are experienced. below are experienced.
below are experienced.
below are experienced.
For diesel-powered vehicle, if the atmo-
For diesel-powered vehicle, if the atmo- For diesel-powered vehicle, if the atmo-
For diesel-powered vehicle, if the atmo-
For diesel-powered vehicle, if the atmo-spheric temperatures are 0°C (32°F) or be-
spheric temperatures are 0°C (32°F) or be- spheric temperatures are 0°C (32°F) or be-
spheric temperatures are 0°C (32°F) or be-
spheric temperatures are 0°C (32°F) or be-
low, SAE 30 oil must not be used. This oil
low, SAE 30 oil must not be used. This oil low, SAE 30 oil must not be used. This oil
low, SAE 30 oil must not be used. This oil
low, SAE 30 oil must not be used. This oil
should be used only in areas where the
should be used only in areas where the should be used only in areas where the
should be used only in areas where the
should be used only in areas where the
atmospheric temperatures are 0°C(32°F) or
atmospheric temperatures are 0°C(32°F) or atmospheric temperatures are 0°C(32°F) or
atmospheric temperatures are 0°C(32°F) or
atmospheric temperatures are 0°C(32°F) or
above.
above. above.
above.
above.
GS80050A
Gasoline Engine
Diesel Engine ( Except 2.5 CRDi)
GT80051A-1
Diesel Engine (
2.5 CRDi only)
G030B02HP

8-9
CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
G210A01A-AATCHECKING THE BATTERY
CHECKING THE BATTERY CHECKING THE BATTERY
CHECKING THE BATTERY
CHECKING THE BATTERY
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
When working with batteries, carefully ob-
When working with batteries, carefully ob- When working with batteries, carefully ob-
When working with batteries, carefully ob-
When working with batteries, carefully ob-
serve the following precautions to avoid
serve the following precautions to avoid serve the following precautions to avoid
serve the following precautions to avoid
serve the following precautions to avoid
serious injuries.
serious injuries. serious injuries.
serious injuries.
serious injuries. The fluid in the battery contains a strong solu- tion of sulfuric acid, which is poisonous andhighly corrosive. Be careful not to spill it onyourself or the car. If you do spill battery fluid onyourself, immediately do the following:
o If battery fluid is on your skin, flush the affected areas with water for at least 15minutes and then seek medical assistance.
o If battery fluid is in your eyes, rinse out your eyes with water and get medical assistanceas soon as possible. While you are beingdriven to get medical assistance, continueto rinse your eyes by using a sponge or softcloth saturated with water.
o If you swallow battery fluid, drink a large quantity of water or milk followed by milk ofmagnesia, eat a raw egg or drink vegetableoil. Get medical assistance as soon aspossible.
While batteries are being charged (either by abattery charger or by the vehicle’s alternator),they produce explosive gases. Always observethese warnings to prevent injuries from occur-ring:
WARNING:
WARNING: WARNING:
WARNING:
WARNING:
Do not open the reservoir tank lid or radia-
Do not open the reservoir tank lid or radia- Do not open the reservoir tank lid or radia-
Do not open the reservoir tank lid or radia-
Do not open the reservoir tank lid or radia- tor cap while the engine is hot. The coolant
tor cap while the engine is hot. The coolant tor cap while the engine is hot. The coolant
tor cap while the engine is hot. The coolant
tor cap while the engine is hot. The coolant
system is under pressure and any hot cool-
system is under pressure and any hot cool- system is under pressure and any hot cool-
system is under pressure and any hot cool-
system is under pressure and any hot cool-
ant escaping could cause severe burns.
ant escaping could cause severe burns. ant escaping could cause severe burns.
ant escaping could cause severe burns.
ant escaping could cause severe burns.
I080B01P-GATAnti-freeze
Anti-freeze Anti-freeze
Anti-freeze
Anti-freeze
The engine coolant contains an ethylene glycol
anti-corrosion agent. The cylinder head and coolant pump housing are cast aluminium alloy,and periodic changing of the engine coolant isnecessary to prevent corrosion of these parts. Because of the necessity of this anti-corrosion
agent, the coolant must not be replaced withplain water even in summer.
The required concentration of anti-freeze differs
depending on the expected ambient tempera-ture.
Ambient tempera-ture (minimum) °C (°F) Anti-freeze concentration %
-10
(15)
30 -20
(-5)
40 -30
(-20)
50 -45
(-49)
60
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
For effective anti-corrosion and anti-freeze
For effective anti-corrosion and anti-freeze For effective anti-corrosion and anti-freeze
For effective anti-corrosion and anti-freeze
For effective anti-corrosion and anti-freeze performance, keep the anti-freeze concen-
performance, keep the anti-freeze concen- performance, keep the anti-freeze concen-
performance, keep the anti-freeze concen-
performance, keep the anti-freeze concen-
tration within the range of 30 to 60%.
tration within the range of 30 to 60%. tration within the range of 30 to 60%.
tration within the range of 30 to 60%.
tration within the range of 30 to 60%.
Concentrations exceeding 60% will result in
Concentrations exceeding 60% will result in Concentrations exceeding 60% will result in
Concentrations exceeding 60% will result in
Concentrations exceeding 60% will result ina reduction of both the anti-freeze and cool-
a reduction of both the anti-freeze and cool- a reduction of both the anti-freeze and cool-
a reduction of both the anti-freeze and cool-
a reduction of both the anti-freeze and cool-
ing performance thus adversely affecting
ing performance thus adversely affecting ing performance thus adversely affecting
ing performance thus adversely affecting
ing performance thus adversely affecting
the engine.
the engine. the engine.
the engine.
the engine.
I080A01P-GAT
ENGINE COOLANT
ENGINE COOLANT ENGINE COOLANT
ENGINE COOLANT
ENGINE COOLANT
I080A01P-GAG
FULL
LOW
A translucent coolant reservoir tank is in the
engine compartment. The coolant level in this tank should be kept
between the "LOW" and "FULL" marks when measured while the engine is warm and idling.
The cooling system is a closed system and
normally the loss of coolant should be veryslight. A noticeable drop in the coolant levelcould indicate leakage.
If this occurs, have the system checked at an
authorized HYUNDAI dealer as soon as pos-sible.
If the level should drop below the "LOW" level
on the reservoir tank, add coolant.
Also, if the reservoir tank is completely empty,
remove the radiator cap and add coolant untilthe level reaches the filler neck.

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CONSUMER INFORMATION
CONSUMER INFORMATION CONSUMER INFORMATION
CONSUMER INFORMATION
CONSUMER INFORMATION
I200A01P-GAG


30 mm (1.2 in.)
I200A01P-GAT
STEERING WHEEL FREE PLAY
STEERING WHEEL FREE PLAY STEERING WHEEL FREE PLAY
STEERING WHEEL FREE PLAY
STEERING WHEEL FREE PLAY
Check by moving the steering wheel left and
right. The free play at the circumference should not
exceed the standard value.
Free play 30 mm (1.2 in.) If the steering wheel free play exceeds the
standard value, have the steering wheel ad- justed at an authorized HYUNDAI dealer.
I170A01P-GAT
FUEL, ENGINE COOLANT, OIL, AND
FUEL, ENGINE COOLANT, OIL, AND FUEL, ENGINE COOLANT, OIL, AND
FUEL, ENGINE COOLANT, OIL, AND
FUEL, ENGINE COOLANT, OIL, AND
EXHAUST GAS LEAKAGE
EXHAUST GAS LEAKAGE EXHAUST GAS LEAKAGE
EXHAUST GAS LEAKAGE
EXHAUST GAS LEAKAGE
Look under the body of your vehicle to check
for fuel, engine coolant, oil, and exhaust gasleaks. If leaks are evident, take your vehicle to an
authorized HYUNDAI dealer for inspection.
I160A02P-GAT
TIRE INFLATION PRESSURE
TIRE INFLATION PRESSURE TIRE INFLATION PRESSURE
TIRE INFLATION PRESSURE
TIRE INFLATION PRESSURE
Check the tire inflation pressure of all the tires
while they are cold; if insufficient or excessive,adjust to the specified value.
After the tire inflation pressure has been ad-
justed, check the tires for damage and airleaks.
Be sure to put rubber caps on the valves.
kg/cm² (PSI)
Mini- Bus Tire size
195R 14C-6PR 205/70R 15 215/80R 15
205/70R 15C-6PR Rear
2.8(40)2.8(40)2.2(32) 2.8(40) Front
2.8(40) 2.8(40)2.2(32)2.8(40)
Up to 3 persons Up to
MAX. load
Rear
3.5(50)2.8(40)2.2(32)3.5(50)
Front
2.8(40) 2.8(40) 2.2(32)2.8(40)
Veh- icle
kg/cm² (PSI)
Vehicle
VAN
TRUCK Tire size
195R 14C-8PR 195R 14C-6PR195R 13C-8PR Rear
4.5(65) -
3.5(50)
Front
2.8(40)2.8(40)
-
I180A01P-GATEXTERIOR AND INTERIOR LAMP OP-
EXTERIOR AND INTERIOR LAMP OP- EXTERIOR AND INTERIOR LAMP OP-
EXTERIOR AND INTERIOR LAMP OP-
EXTERIOR AND INTERIOR LAMP OP-
ERATION
ERATION ERATION
ERATION
ERATION
Operate the light switch and combination switch
to confirm that all lamps are functioning prop- erly.
If the lamps do not go on, the probable cause
is a blown fuse or defective lamp bulb. Checkthe fuses first. If there is no blown fuse, checkthe lamp bulbs.
For information regarding the inspection and
replacement of the fuses and the lamp bulbs,refer to the section entitled "In case of emer-gency" If the fuses and bulbs are all OK, take the
vehicle to an authorized HYUNDAI dealer forinspection.
I190A01P-GATMETER, GAUGE, AND INDICATION/
METER, GAUGE, AND INDICATION/ METER, GAUGE, AND INDICATION/
METER, GAUGE, AND INDICATION/
METER, GAUGE, AND INDICATION/
WARNING LAMP OPERATION
WARNING LAMP OPERATION WARNING LAMP OPERATION
WARNING LAMP OPERATION
WARNING LAMP OPERATION
Run the engine to check the operation of all
meters, gauge, and indication/ warning lamps.If there is anything wrong, take the vehicle toan authorized HYUNDAI dealer for inspection.