4WD Hyundai H-1 (Grand Starex) 2003 Owner's Manual

2-1
INSTRUMENTS & CONTROLS
INSTRUMENTS & CONTROLS INSTRUMENTS & CONTROLS
INSTRUMENTS & CONTROLS
INSTRUMENTS & CONTROLS
C020A01P-1
1. Side air vent
2. Multi-function light switch
3. Horn/Driver's Side Airbag (If installed)
4. Windshield wiper/washer switch (If installed)
5. Hazard warning switch
6. Front fog light switch (If installed)
7. 4WD Switch (If installed)
8. Rear fog light switch (If installed)
9. Rear window defroster switch
10.Center air vent louver 11. Passenger's Side Airbag (If installed)
12. Glove box
13. Headlamp leveling device switch
(If installed)
14. ECT switch (A/T Only)
15. Hood release lever
16. Panel brightness control knob (=RHEOSTAT) (If installed)
17. Seat warmer switch (If installed)
18. Choke knob (If installed) 19. Steering wheel tilt lever (If installed)
20. Ignition switch
21. Rear heater switch (If installed)
22. Heater/air conditioner control panel
23. Cigarette lighter
24. Air conditioner switch (If installed)
25. Ashtray
26. Audio system (If installed)
27. Drink holder
28. Digital clock (If installed) CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
When installing the container of liquid air
When installing the container of liquid air When installing the container of liquid air
When installing the container of liquid air
When installing the container of liquid air refresher inside a vehicle, do not place it
refresher inside a vehicle, do not place it refresher inside a vehicle, do not place it
refresher inside a vehicle, do not place it
refresher inside a vehicle, do not place it
near the instrument cluster nor on the crash
near the instrument cluster nor on the crash near the instrument cluster nor on the crash
near the instrument cluster nor on the crash
near the instrument cluster nor on the crash
pad surface. If there is any leakage from the
pad surface. If there is any leakage from the pad surface. If there is any leakage from the
pad surface. If there is any leakage from the
pad surface. If there is any leakage from the
air refresher onto these areas (Instrument
air refresher onto these areas (Instrument air refresher onto these areas (Instrument
air refresher onto these areas (Instrument
air refresher onto these areas (Instrument
cluster, crash pad or air ventilator), it may
cluster, crash pad or air ventilator), it may cluster, crash pad or air ventilator), it may
cluster, crash pad or air ventilator), it may
cluster, crash pad or air ventilator), it may
damage these parts. If the liquid from air
damage these parts. If the liquid from air damage these parts. If the liquid from air
damage these parts. If the liquid from air
damage these parts. If the liquid from air
refresher does leak onto these areas, wash
refresher does leak onto these areas, wash refresher does leak onto these areas, wash
refresher does leak onto these areas, wash
refresher does leak onto these areas, wash
them with water immediately.
them with water immediately. them with water immediately.
them with water immediately.
them with water immediately.
C000A01P-GAT
2.2.
2.2.
2.
INSTR
INSTR INSTR
INSTR
INSTR
UMENTS & CONTR
UMENTS & CONTR UMENTS & CONTR
UMENTS & CONTR
UMENTS & CONTR
OLS
OLS OLS
OLS
OLS
12
31 051 0
12 4 6 9 78
C020A02P-GAT
POSITIONS OF SWITCHES AND LEVERS (M
POSITIONS OF SWITCHES AND LEVERS (M POSITIONS OF SWITCHES AND LEVERS (M
POSITIONS OF SWITCHES AND LEVERS (M
POSITIONS OF SWITCHES AND LEVERS (M inibus, Van)
inibus, Van) inibus, Van)
inibus, Van)
inibus, Van)
14
24 26
13 15 17 16 18 19 20 21 22 23 25 27
28
11
22
22
2

INSTRUMENTS & CONTROLS
INSTRUMENTS & CONTROLS INSTRUMENTS & CONTROLS
INSTRUMENTS & CONTROLS
INSTRUMENTS & CONTROLS
2-8 C130A04P-GAT
INDICATION AND WARNING LAMPS
INDICATION AND WARNING LAMPS INDICATION AND WARNING LAMPS
INDICATION AND WARNING LAMPS
INDICATION AND WARNING LAMPS
1. A/T Oil temperature warning light (If installed)
2. 4WD high indicator light
3. Fuel filter warning light (Diesel only)
4. 4WD low indicator light
5. POWER mode indicator light (A/T only)
6. Charge warning light
7. Brake warning and parking brake indicator
light
8. SRS (Airbag) warning light (If installed) 9. Diesel preheat indicator light
10. Overdrive off indicator light (A/T only)
11. Door-ajar warning light
12. Automatic transmission position indicator
light (A/T only)
13. High-beam indicator light
14. Turn-signal indicator light
15. HOLD mode indicator light (A/T only) 16. Oil pressure warning light
17. Low fuel warning light
18. Immobilizer warning indicator light/
Seat belt reminder light (If installed)
19. ABS Service reminder indicator light (SRI) (If installed)
20. Malfunction indicator light (MIL) (If installed)
2
C130A01P-3
14
13 678 1 618 19 20
17
12
111091 345
15

INSTRUMENTS & CONTROLS
INSTRUMENTS & CONTROLS INSTRUMENTS & CONTROLS
INSTRUMENTS & CONTROLS
INSTRUMENTS & CONTROLS
2-14
MINIBUSVAN
2WD4WD 2WD
7/9
36
7
Driver only
Driver + Front passenger Driver, front pas-
senger + Farthest Rear Seat Full
Full passengers
Full passengers + Maximum Per- missible loading
LOADING
CONDITION
000
0
0 0
0
1 10
1 10
2 21
3 312
12
1
0
C220A01P-1
C220A01P-GAT
INSTRUMENT PANEL LIGHT CON-
INSTRUMENT PANEL LIGHT CON- INSTRUMENT PANEL LIGHT CON-
INSTRUMENT PANEL LIGHT CON-
INSTRUMENT PANEL LIGHT CON-
TROL
TROL TROL
TROL
TROL (=RHEOSTAT) (Minibus, Van)
(=RHEOSTAT) (Minibus, Van) (=RHEOSTAT) (Minibus, Van)
(=RHEOSTAT) (Minibus, Van)
(=RHEOSTAT) (Minibus, Van)
(If installed)
(If installed) (If installed)
(If installed)
(If installed) The instrument panel lights can be made brighter or dimmer by turning the instrument panel lightcontrol knob.
-
-
- -
- -
-
-
Driver+Maxi-
mum Permissi- ble loading
Loading condition Driver onlyDriver + PermissibleRR axle load
Truck 0 1
C210A01P-1
C210A04P-GAT
HEADLAMP LEVELING DEVICE SYS-
HEADLAMP LEVELING DEVICE SYS- HEADLAMP LEVELING DEVICE SYS-
HEADLAMP LEVELING DEVICE SYS-
HEADLAMP LEVELING DEVICE SYS-
TEM
TEM TEM
TEM
TEM (If installed)
(If installed) (If installed)
(If installed)
(If installed)
To adjust the headlight beam level according to
the number of the passengers and the loading weight in the cargo, turn the beam levelingswitch.
The higher the number of the switch position,
the lower the headlight beam level.
Always keep the headlight beam at the proper
leveling position, or headlights may dazzle oth-er road users. Listed chart is the examples of proper switch
settings.
For loading conditions other than those listed,
adjust the switch position so that the beam levelmay be the nearest as the condition obtainedaccording to the list.

3-9
STARTING & OPERATING
STARTING & OPERATING STARTING & OPERATING
STARTING & OPERATING
STARTING & OPERATING
D090A01P-GAG
D090A01P-GAT
FOUR-WHEEL DRIVE (4WD)
FOUR-WHEEL DRIVE (4WD) FOUR-WHEEL DRIVE (4WD)
FOUR-WHEEL DRIVE (4WD)
FOUR-WHEEL DRIVE (4WD)
(Minibus, Van) (If installed)
(Minibus, Van) (If installed) (Minibus, Van) (If installed)
(Minibus, Van) (If installed)
(Minibus, Van) (If installed) You can send your engine power to all front and rear wheels for maximum power. 4WD is usefulwhen you drive in snow, mud, ice, mountainousor sandy areas where good traction is required,or when your wheels lose traction using two-wheel drive.
Switch position
Switch position Switch position
Switch position
Switch position
2H(Rear-wheel drive)
2H(Rear-wheel drive) 2H(Rear-wheel drive)
2H(Rear-wheel drive)
2H(Rear-wheel drive) When driving on normal roads and highway. 4H(High range 4-wheel drive)
4H(High range 4-wheel drive) 4H(High range 4-wheel drive)
4H(High range 4-wheel drive)
4H(High range 4-wheel drive)
When driving deep snow, sand or rough roads
with normal speed. The 4WD indication light(HI) will be turned on to remind you that you are inthe 4H mode.
4L(Low range 4-wheel drive)
4L(Low range 4-wheel drive) 4L(Low range 4-wheel drive)
4L(Low range 4-wheel drive)
4L(Low range 4-wheel drive)
When driving up or descending steep slopes or
rough roads such as muddy road. Especiallywhen increased drive power is required.
The indication light(LO) will be turned on to
remind you that you are in the 4L mode.
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
Do not select 4WD mode on dry paved roads.
Do not select 4WD mode on dry paved roads. Do not select 4WD mode on dry paved roads.
Do not select 4WD mode on dry paved roads.
Do not select 4WD mode on dry paved roads. Especially on dry high way, never select the
Especially on dry high way, never select the Especially on dry high way, never select the
Especially on dry high way, never select the
Especially on dry high way, never select the
4WD(4H or 4L).
4WD(4H or 4L). 4WD(4H or 4L).
4WD(4H or 4L).
4WD(4H or 4L).
Four-wheel driving on dry paved roads for a
Four-wheel driving on dry paved roads for a Four-wheel driving on dry paved roads for a
Four-wheel driving on dry paved roads for a
Four-wheel driving on dry paved roads for along period will increase the fuel consump-
long period will increase the fuel consump- long period will increase the fuel consump-
long period will increase the fuel consump-
long period will increase the fuel consump-
tion with possible noise generation and ear-
tion with possible noise generation and ear- tion with possible noise generation and ear-
tion with possible noise generation and ear-
tion with possible noise generation and ear-
ly tire wear. In addition, differential oil tem-
ly tire wear. In addition, differential oil tem- ly tire wear. In addition, differential oil tem-
ly tire wear. In addition, differential oil tem-
ly tire wear. In addition, differential oil tem-
perature increases with possible driving
perature increases with possible driving perature increases with possible driving
perature increases with possible driving
perature increases with possible driving
system part wear.
system part wear. system part wear.
system part wear.
system part wear.
D090D02P-GAT
Transfer shift switch operation
Transfer shift switch operation Transfer shift switch operation
Transfer shift switch operation
Transfer shift switch operation
By selecting the transfer shift switch(4H, 4L),
the both axles of the vehicle are rigidly connect- ed with each other. This improves the tractioncharacteristics.
2H 2H
2H 2H
2H








4H 4H
4H 4H
4H
Select the 4H mode switch at speed below
60~70 km/h. It is not necessary to depress theclutch pedal (Manual Transmission) or put theshift lever into "N(neutral)" position (AutomaticTransmission). Perform this operation whendriving straight.
4H 4H
4H 4H
4H








2H 2H
2H 2H
2H
Select the 2H mode switch. This can be done at
any speed, and it is not necessary to depressthe clutch pedal (Manual Transmission) or putthe shift lever into "N(neutral)" position (Auto-matic Transmission). Perform this operationwhen driving straight.
NOTE:
NOTE: NOTE:
NOTE:
NOTE:
If the transfer shift is switched into 2H mode,
If the transfer shift is switched into 2H mode, If the transfer shift is switched into 2H mode,
If the transfer shift is switched into 2H mode,
If the transfer shift is switched into 2H mode, while the vehicle is making a sharp turn or
while the vehicle is making a sharp turn or while the vehicle is making a sharp turn or
while the vehicle is making a sharp turn or
while the vehicle is making a sharp turn or
performing abrupt maneuver, the 4H indica-
performing abrupt maneuver, the 4H indica- performing abrupt maneuver, the 4H indica-
performing abrupt maneuver, the 4H indica-
performing abrupt maneuver, the 4H indica-
tor light in the instrument panel will turn off.
tor light in the instrument panel will turn off. tor light in the instrument panel will turn off.
tor light in the instrument panel will turn off.
tor light in the instrument panel will turn off.
However, the vehicle will still be in 4H mode.
However, the vehicle will still be in 4H mode. However, the vehicle will still be in 4H mode.
However, the vehicle will still be in 4H mode.
However, the vehicle will still be in 4H mode.This condition is normal.
This condition is normal. This condition is normal.
This condition is normal.
This condition is normal.
When the vehicle returns to normal driving
When the vehicle returns to normal driving When the vehicle returns to normal driving
When the vehicle returns to normal driving
When the vehicle returns to normal drivingcondition, the 4WD system will automatical-
condition, the 4WD system will automatical- condition, the 4WD system will automatical-
condition, the 4WD system will automatical-
condition, the 4WD system will automatical-
ly transfer to the 2H mode.
ly transfer to the 2H mode. ly transfer to the 2H mode.
ly transfer to the 2H mode.
ly transfer to the 2H mode.

STARTING & OPERATING
STARTING & OPERATING STARTING & OPERATING
STARTING & OPERATING
STARTING & OPERATING
3-10 o 4WD has higher ground clearance and a
narrower track to make them capable of performing in a wide variety of off roadapplications. Specific design characteristicsgive them a higher center of gravity thanordinary cars. An advantage of the higherground clearance is a better view of the roadallowing you to anticipate problems. Theyare not designed for cornering at the samespeeds as conventional 2-wheel drive vehi-cles any more than low-slung sports carsare designed to perform satisfactorily underoff-road conditions. If at all possible, avoidsharp turns or abrupt maneuvers. As withother vehicles of this type, failure to operatethis vehicle correctly may result in loss ofcontrol or vehicle rollover.
o Do not grip the inside or spokes of the steering wheel when driving off-road. Thesteering wheel could jerk and injure yourhands. Always firmly hold the outer steeringwheel when you are driving off-road.
o Drive at lower speeds in strong crosswinds. Because of your vehicle’s high center ofgravity, its stability will be affected in cross-
winds. Slower speeds ensure better vehiclecontrol.
o Whenever you drive off-road through sand, mud or water as deep as the wheel hub,more frequent maintenance may be required.
o Do not drive in water if the level is higher than the bottom of the wheel hubs. o Check your brake condition once you are
out of mud or water. Press the brake severaltimes as you move slowly until your feelnormal braking forces return.
o Four-wheel driving on flat and normal roads can result in a severe binding conditionwhen turning the steering wheel.
Driving on dry paved road and high-
Driving on dry paved road and high- Driving on dry paved road and high-
Driving on dry paved road and high-
Driving on dry paved road and high-
way
way way
way
way Select 2H(2WD) to drive on dry paved roads. Especially on dry highway, never select the 4Hor 4L(4WD).
Driving on snowy or icy roads
Driving on snowy or icy roads Driving on snowy or icy roads
Driving on snowy or icy roads
Driving on snowy or icy roads Select the 4H or 4L in accordance with the road conditions, and then gradually depress the ac-celerator pedal for a smooth start.
Driving on sandy or muddy roads
Driving on sandy or muddy roads Driving on sandy or muddy roads
Driving on sandy or muddy roads
Driving on sandy or muddy roads Select the 4H or 4L and then gradually depress the accelerator pedal for a smooth start. Keepthe pressure on the accelerator pedal constantas possible, and drive at low speed.
Climbing sharp grades
Climbing sharp grades Climbing sharp grades
Climbing sharp grades
Climbing sharp grades Select the 4L to maximize use the engine torque.
Descending sharp grades
Descending sharp grades Descending sharp grades
Descending sharp grades
Descending sharp gradesSelect 4L, use the engine brake and descend slowly.
4H 4H
4H 4H
4H






4L or 4L
4L or 4L 4L or 4L
4L or 4L
4L or 4L






4H 4H
4H 4H
4H
1. Stop the vehicle.(0-3km/h)
2. Depress the clutch pedal (Manual Trans- mission) or put the shift lever into "N(neutral)" position (Automatic Transmission).
3. Select the 4H or 4L mode switch.
2H 2H
2H 2H
2H






4L 4L
4L 4L
4L
1. Stop the vehicle.(0-3km/h)
2. Depress the clutch pedal (Manual Trans- mission) or put the shift lever into "N(neutral)"position (Automatic Transmission).
3. Select the 4L mode switch.
4L 4L
4L 4L
4L






2H 2H
2H 2H
2H
1. Stop the vehicle.(0 - 3km/h)
2. Depress the clutch pedal (Manual Trans- mission) or put the shift lever into "N(neutral)"position (Automatic Transmission).
3. Select the 2H mode switch. D090E01P-GAT
Driving Four-wheel drive safely
Driving Four-wheel drive safely Driving Four-wheel drive safely
Driving Four-wheel drive safely
Driving Four-wheel drive safely
o The driving posture should be more upright
and closer to the wheel than usual; adjust the seat to a good position for easy steeringand pedal operation.
o Be sure to wear the seat belt.
o Drive carefully when off the road and avoid dangerous areas.

IN CASE OF EMERGENCY
IN CASE OF EMERGENCY IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
4-2 E040A02P-GAT
JACKING UP THE VEHICLE
JACKING UP THE VEHICLE JACKING UP THE VEHICLE
JACKING UP THE VEHICLE
JACKING UP THE VEHICLE
GS40050A
1. Loosen the holding nut and pull out the
handle.
GS40060A
2. Insert the opposite end of the handle, andthen tighten the holding nut.
E040A01P-1
2WD
The method for jacking up the vehicle should be remembered in order to change a tire in theevent of a puncture and in order to install tirechains.
E040A02P-GAG
4WD
After stopping the engine and applying the
parking brake on a flat level surface, also use chocks to hold the wheels.
E040A03P-GAGRR
Position the jack only at the specified points indicated in the illustration, and the use of thejack at other points could damage the vehiclebody.
GS40080A
Jack handleRelief valve
Using the jack handle, turn the relief valve clockwise until it reaches a stop.
The jack handle is stored as shown in thefigure. To assemble, follow the steps below.

IN CASE OF EMERGENCY
IN CASE OF EMERGENCY IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
4-6
GS40160A
Flat tire
GT40170A
E060A05P-GAG
2WD 4WD
1. Comply with local regulations concerning
the protection of broken-down vehicles by switching on the hazard warning flashers,setting up a warning triangle flashing signallamp, etc., at an adequate distance from thevehicle.
Others in the vehicle should get out of the
vehicle and wait in a safe place.
2. Position the vehicle on a flat, hard surface and apply the parking brake.
To prevent the vehicle from rolling when it is
raised on the jack, chock the wheel diago-nally opposite to that being changed.
3. Prepare the spare wheel, jack and wheel nut wrench. 4. The spare tire should be placed, for safety,
under the vehicle and near the jack forconvenient access when ready to bemounted.
5. Loosen the wheel nuts with the wheel nut wrench as shown in the drawing. Do notremove the wheel nuts yet.
GT40140A
C260A01P-GAG
E060A02P-GAT
IF A TIRE IS FLATENED
IF A TIRE IS FLATENED IF A TIRE IS FLATENED
IF A TIRE IS FLATENED
IF A TIRE IS FLATENED
If a tire must be changed due to a flat, do so
only after first following every precaution for safety parking the vehicle in a place where it isnot a traffic hazard or dangerous to you andyour vehicle’s occupants, on a flat surface, andin such a way that you will not be injured by anypart of the vehicle while changing the tire.

IN CASE OF EMERGENCY
IN CASE OF EMERGENCY IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
4-7
GS40210A
E060A08P-GAG
2WD4WD Tightening torque:
Tightening torque: Tightening torque:
Tightening torque:
Tightening torque:GS40230A
GS40200A
Rear
Front
Minibus, Van 12 to 14 kg.m (118 to 137 N.m, 87 to 101 lbs.ft)12 to 14 kg.m (118 to 137 N.m, 87 to 101 lbs.ft)
Truck 18 to 22 kg.m (177 to 216 N.m, 130 to 159 lbs.ft) 18 to 22 kg.m (177 to 216 N.m, 130 to 159 lbs.ft)
CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
Never put oil on the wheel bolts or nuts,
Never put oil on the wheel bolts or nuts, Never put oil on the wheel bolts or nuts,
Never put oil on the wheel bolts or nuts,
Never put oil on the wheel bolts or nuts, because this may cause them to become
because this may cause them to become because this may cause them to become
because this may cause them to become
because this may cause them to become
loose.
loose. loose.
loose.
loose.
9. Lower the vehicle slowly and then alter-
nately tighten the nuts until each nut has been tightened to the specified torque. CAUTION:
CAUTION: CAUTION:
CAUTION:
CAUTION:
When tightening the wheel nuts, do not
When tightening the wheel nuts, do not When tightening the wheel nuts, do not
When tightening the wheel nuts, do not
When tightening the wheel nuts, do not
apply excessive force to tighten them, such
apply excessive force to tighten them, such apply excessive force to tighten them, such
apply excessive force to tighten them, such
apply excessive force to tighten them, such
as by using your foot to apply force to the
as by using your foot to apply force to the as by using your foot to apply force to the
as by using your foot to apply force to the
as by using your foot to apply force to the
wheel nut wrench, or by using a pipe or
wheel nut wrench, or by using a pipe or wheel nut wrench, or by using a pipe or
wheel nut wrench, or by using a pipe or
wheel nut wrench, or by using a pipe or
similar tool.
similar tool. similar tool.
similar tool.
similar tool.
10. Remove the chock from the wheel.
11. Place the wheel cap, and then tap the wheel cap edge with your hand.
12. The fault tire should be repaired and bal- anced as soon as possible.
6. Refer to the section entitled "Jacking up the
vehicle" to select a jacking point near the flattire at which to position the jack, and thenraise the vehicle until the tire is slightly offthe ground. Remove the wheel nuts.
7. Clean away any mud, etc. on the hub sur- face or in the installation holes in the wheel, and then mount the spare tire.
8. With the tapered side of the wheel nuts facing toward the wheel (see illustration),screw the nuts onto the bolt and tighten allthe way by hand, to the extent that the wheelis not loose.

IN CASE OF EMERGENCY
IN CASE OF EMERGENCY IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
4-17
1) Horizontal line dimension from ground
MINIBUS 2WD:849 mm (33.43 in.) 4WD:972 mm (38.27 in.)
VAN(2WD) : 855 mm (33.66 in.)
TRUCK Long Wheel base
:847 mm (33.35 in.)Extra long Wheel base:845 mm (33.27 in.)
2) Distance between each vertical line.
MINIBUS/VAN(2WD/4WD):1300mm (51.18 in.)
TRUCK (Long wheel base/Extra long
wheel base) : 1272 mm (50.08 in.)
3) Distance between the headlights and the wall that the lights are tested against: 3000 mm (118.11 in)
And then, draw the parallel line at 30 mm (1.18 in.) place under the horizontal line.
7. Adjust each cut-off line of the low beam to the parallel line with a phillips screwdriver - VERTICAL AIMING
8. Adjust each cut-off line of the low beam to the each vertical line with a phillips screw- driver - HORIZONTAL AIMING.
G290A03P-AATHEADLIGHT AIMING ADJUSTMENT
HEADLIGHT AIMING ADJUSTMENT HEADLIGHT AIMING ADJUSTMENT
HEADLIGHT AIMING ADJUSTMENT
HEADLIGHT AIMING ADJUSTMENT
G290A01P-1
Before performing aiming adjustment, make sure of the following.
1. Keep all tires inflated to the correct pres- sure.
2. Place the vehicle on level ground and press the front bumper & rear bumper down sev-eral times.
3. See that the vehicle is unloaded (except for full levels of coolant, engine oil and fuel, andspare tire, jack, and tools).
4. Clean the head lights lens and turn on the headlight (Low beam).
5. Open the hood.
6. Draw the vertical line (through the center of each headlight) and the horizontal line (through the center of each headlight) on theaiming screen.
Horizontalaiming
Verticalaiming
G270A01S-AAT
HEADLIGHT BULB
HEADLIGHT BULB HEADLIGHT BULB
HEADLIGHT BULB
HEADLIGHT BULB
Replacement instructions:
Replacement instructions: Replacement instructions:
Replacement instructions:
Replacement instructions:
1. Allow the bulb to cool. Wear eye protection.
2. Always grasp the bulb by its plastic base,
avoid touching the glass.
3. Disconnect the power cord from the bulb base in the back of the headlight.
4. Push the bulb spring for removing the head- light bulb.
5. Remove the protective cap from the re- placement bulb and install the new bulb by matching the plastic base with the headlighthole. Retighten the bulb spring and recon-nect the power cord.
6. Use the protective cap and carton to dis- pose of the old bulb.
7. Check for proper headlight aim.
WARNING
WARNING WARNING
WARNING
WARNING
This halogen bulb contains gas under pres-
This halogen bulb contains gas under pres- This halogen bulb contains gas under pres-
This halogen bulb contains gas under pres-
This halogen bulb contains gas under pres- sure and if impacted could shatter, resulting
sure and if impacted could shatter, resulting sure and if impacted could shatter, resulting
sure and if impacted could shatter, resulting
sure and if impacted could shatter, resulting
in flying fragments. Always wear eye pro-
in flying fragments. Always wear eye pro- in flying fragments. Always wear eye pro-
in flying fragments. Always wear eye pro-
in flying fragments. Always wear eye pro-
tection when servicing the bulb. Protect the
tection when servicing the bulb. Protect the tection when servicing the bulb. Protect the
tection when servicing the bulb. Protect the
tection when servicing the bulb. Protect the
bulb against abrasions or scratches and
bulb against abrasions or scratches and bulb against abrasions or scratches and
bulb against abrasions or scratches and
bulb against abrasions or scratches and
against liquids when lighted. Turn on the
against liquids when lighted. Turn on the against liquids when lighted. Turn on the
against liquids when lighted. Turn on the
against liquids when lighted. Turn on the
bulb only when installed in a headlight. Re-
bulb only when installed in a headlight. Re- bulb only when installed in a headlight. Re-
bulb only when installed in a headlight. Re-
bulb only when installed in a headlight. Re-
place the headlight if damaged or cracked.
place the headlight if damaged or cracked. place the headlight if damaged or cracked.
place the headlight if damaged or cracked.
place the headlight if damaged or cracked.
Keep the bulb out of the reach of children
Keep the bulb out of the reach of children Keep the bulb out of the reach of children
Keep the bulb out of the reach of children
Keep the bulb out of the reach of children
and dispose of the used bulb with care.
and dispose of the used bulb with care. and dispose of the used bulb with care.
and dispose of the used bulb with care.
and dispose of the used bulb with care.

IN CASE OF EMERGENCY
IN CASE OF EMERGENCY IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
IN CASE OF EMERGENCY
4-18 E130D01P-GAT
Front combination lamps
Front combination lamps Front combination lamps
Front combination lamps
Front combination lamps
Remove the bezel attaching screw from the front combination lamp. Then turn the bulb socket counterclockwise to remove it. To remove the bulb of the side turn-signal lamps, turn the bulb counterclockwise whilepressing it inward.
E130A01P-1
Truck
Minbus/Van
E130C01P-1
"H"; Horizontal center line of headlights from ground.
MINIBUS 2
WD:849 mm (33.43 in.)
4WD:972 mm (38.27 in.)
VAN(2WD) : 855 mm (33.66 in.)
TRUCK Long Wheel base
:847 mm (33.35 in.) Extra long Wheel base:845 mm (33.27 in.)
"W"; Distance between each headlight center. MINIBUS/VAN(2WD/4WD):1300mm (51.18 in.)Truck (Long wheel base/Extra longwheel base) : 1272 mm (50.08 in.) "L"; Distance between the headlights and the wall that the lights are tested against : 3,000 mm (118.11 in.).
If the vehicle has had front body repair and the
headlight assembly has been replaced, the head- light aiming should be checked using the aimingscreen as shown in the illustration. Turn on theheadlight switch. (Low Beam Position)
1. Adjust headlights so that main axis of light is parallel to center line of the body and is aligned with point "P" shown in the illustra-tion.
2. Dotted lines in the illustration show center of headlights.
G290B02P-AAT
Adjustment After Headlight Assembly
Adjustment After Headlight Assembly Adjustment After Headlight Assembly
Adjustment After Headlight Assembly
Adjustment After Headlight Assembly
Replacement
Replacement Replacement
Replacement
Replacement
G290B01Y
Vertical line
Cut-off line Ground line
Horizontal line
LW
H
H "P"
15mm (0.59in.)30mm(1.18in.)