fuel filter Hyundai H-1 (Grand Starex) 2009 Owner's Manual - RHD (UK, Australia)
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2009, Model line: H-1 (Grand Starex), Model: Hyundai H-1 (Grand Starex) 2009Pages: 303, PDF Size: 31.48 MB
Page 6 of 303

Introduction
6
1
INDICATOR SYMBOLS ON THE INSTRUMENT CLUSTER
Seat belt warning light (if equipped)
High beam indicator
Turn signal indicator
ABS warning light (if equipped)
Parking brake & Brake fluid warning light
Engine oil pressure warning light
Malfunction indicator (if equipped)
Air bag warning light (if equipped)
Immobiliser indicator (if equipped)
Low fuel level warning light
Glow indicator (Diesel only)
Fuel filter warning light (Diesel only)
* For more detailed explanations, refer to “Instrument cluster” in section 4.
Charging system warning light
A050000ATQ-UK
Door ajar warning light
Tailgate open warning light
O/D OFF indicator (if equipped) O/D
OFF
ESP
ESP OFF
ESP indicator (if equipped)
ESP OFF indicator (if equipped)
Page 103 of 303

Features of your vehicle
42
4
ESP
OFFD150327AUN-UK
Key reminder warning chime (if equipped)
If the driver’s door is opened whilst the
ignition key is left in the ignition switch
(ACC or LOCK position), the key
reminder warning chime will sound. This
is to prevent you from locking your keys
in the vehicle. The chime sounds until the
key is removed from the ignition switch or
the driver’s door is closed.
D150323AUN-EE
ESP indicator (ElectronicStability Program) (if equipped)
The ESP indicator will illuminate when
the ignition switch is turned ON, but
should go off after approximately 3 sec-
onds. When the ESP is on, it monitors the
driving conditions and under normal driv-
ing conditions, the ESP light will remain
off. When a slippery or low traction con-dition is encountered, the ESP will oper-
ate, and the ESP indicator will blink to
indicate the ESP is operating. D150324AFD-UK
ESP OFF indicator
(if equipped)
The ESP OFF indicator will illuminate
when the ignition switch is turned ON,
but should go off after approximately 3
seconds. To switch to ESP OFF mode,
press the ESP OFF button. The ESPOFF indicator will illuminate indicating
the ESP is deactivated. If this indicator
stays on when ESP OFF is not selected,
the ESP may have a malfunction. Take
your car to a HYUNDAI authorised
repairer and have the system checked.
✽✽ NOTICE
After reconnecting or recharging a dis-
charged battery, the ESP OFF indicatormay illuminate. In this case, turn thesteering wheel half way to the left andright whilst the ignition switch is in the
ON position. Then, restart the engine
after the ignition is off. If the ESP OFF
indicator does not turn off, have the sys-tem checked by a HYUNDAI authorised
repairer as soon as possible.
ESP
CAUTION
Prolonged driving with the Emission Control SystemMalfunction Indicator Light illumi- nated may cause damage to the
emission control systems whichcould effect drivability and/or fueleconomy.
If the EmissionControl System
Malfunction Indicator Light illumi- nates, potential catalytic converter damage is possible which couldresult in loss of engine power.
Have the Engine Control Systeminspected as soon as possible by a HYUNDAI authorised repairer.
CAUTION - Diesel engine
(if equipped)
If the malfunction indicator light blink-ing, have the Particulate Filter System inspected by a HYUNDAI authorisedrepairer (before driving more than 31
miles/50 km).
Page 104 of 303

443
Features of your vehicle
D150328AEN-UK
Glow indicator (Dieselengine)
The indicator light illuminates when the
ignition switch is placed at the ON posi-
tion. The engine can be started after the
preheat indicator light goes off. The illu-
minating time varies with the water tem-
perature, air temperature and batterycondition.
✽✽ NOTICE
If the engine was not started within 10
seconds after the preheating is complet-
ed, turn the ignition switch once more tothe LOCK position during 10 seconds,
and then to the ON position, in order to
preheat again.
D150329AEN-UK
Fuel filter warning light (Diesel engine)
This warning light illuminates for 3 sec-
onds after the ignition switch is set to the
ON position and then it will go out. If it
lights up whilst the engine is running, it
indicates that water has accumulated
inside the fuel filter. If this happens,
remove the water from the fuel filter. For
more information, refer to “Fuel filter” insection 7.
CAUTION
If the preheat indicator light contin- ues to illuminate or flash on and offafter the engine has warmed up orwhilst driving, check the system by
a HYUNDAI authorised repairer assoon as possible.
CAUTION
When the fuel filter warning light is
illuminated, engine power (vehicle speed & idle speed) may decrease.If you keep driving with the warning light on, you can damage your vehi-
cle's engine parts and injection sys- tem of the Common Rail. If thisoccurs, have your vehicle checked by a HYUNDAI authorised repairer
as soon as possible.
Page 220 of 303

7
Engine compartment / 7-2 Maintenance services / 7-4
Owner maintenance / 7-6Scheduled maintenance service / 7-8Explanation of scheduled maintenance items / 7-9Engine oil / 7-12Engine coolant / 7-13Brake and clutch fluid / 7-16
Power steering fluid / 7-17Automatic transmission fluid / 7-18
Washer fluid / 7-20Parking brake / 7-20
Fuel filter / 7-21
Air cleaner / 7-22
Climate control air filter / 7-23
Wiper blades / 7-25Battery / 7-27
Tyres and wheels / 7-30 Fuses / 7-39Light bulbs / 7-49
Appearance care / 7-56
Emission control system / 7-62
Maintenance
Page 221 of 303

Maintenance
2
7
ENGINE COMPARTMENT
OTQ027003R
1. Power steering fluid reservoir
2. Automatic transmission fluid dipstick
(if equipped)
3. Engine oil filler cap
4. Fuel filter
5. Brake fluid reservoir
6. Fuse box
7. Negative battery terminal
8. Positive battery terminal
9. Engine coolant reservoir
10. Engine oil dipstick
11. Radiator cap
12. Windscreen washer fluid reservoir
13. Air cleaner
* The actual engine room in the vehicle may differ from the illustration.
■
■
Diesel Engine
Page 228 of 303

79
Maintenance
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
G050100AUN Engine oil and filter The engine oil and filter should be
changed at the intervals specified in the
maintenance schedule. If the car is being
driven in severe conditions, more fre-quent oil and filter changes are required.
G050200AUN Drive belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil satu-
ration and replace if necessary. Drive
belts should be checked periodically forproper tension and adjusted as neces-
sary. G050300ATQ-UK
Fuel filter (cartridge) A clogged filter can limit the speed at
which the vehicle may be driven, damage
the emission system and cause multiple
issues such as hard starting. If an exces-
sive amount of foreign matter accumu-
lates in the fuel tank, the filter may
require replacement more frequently.
After installing a new filter, run the engine
for several minutes, and check for leaks
at the connections. Fuel filters should be
installed by a HYUNDAI authorised
repairer.
G050400AEN-UK
Fuel lines, fuel hoses and con- nections
Check the fuel lines, fuel hoses and con-
nections for leakage and damage. Have
a HYUNDAI authorised repairer replace
any damaged or leaking parts immedi-
ately.
WARNING -
Diesel only
Never work on injection system with engine running or within 30
seconds after shutting off engine.
High pressure pump, rail, injectorsand high pressure pipes are sub-
ject to high pressure even after the
engine stopped. The fuel jet pro-
duced by fuel leaks may cause seri-
ous injury, if it touch the body.
People using pacemakers should
not move than 30cm closer to theECU or wiring harness within the
engine room whilst engine is run-
ning, since the high currents in the
Common Rail system produce con-
siderable magnetic fields.
CAUTION
In case the fuel filter is clogged due to not conforming to the mainte-nance period, the fuel injection
equipment may supply the fuelinsufficiently, which may damagethe fuel injection equipment andcause the engine to stall at worst
cases.
Page 229 of 303

Maintenance
10
7
G050600AUN-UK
Vapour hose and fuel filler cap
The vapour hose and fuel filler cap
should be inspected at those intervals
specified in the maintenance schedule.
Make sure that a new vapour hose or fuelfiller cap is correctly replaced.
G050700AUN
Vacuum crankcase ventilation hoses (if equipped)
Inspect the surface of hoses for evidence
of heat and/or mechanical damage. Hard
and brittle rubber, cracking, tears, cuts,
abrasions, and excessive swelling indi-
cate deterioration. Particular attention
should be paid to examine those hose
surfaces nearest to high heat sources,
such as the exhaust manifold. Inspect the hose routing to assure that the hoses do not come in contact with
any heat source, sharp edges or movingcomponent which might cause heat dam-
age or mechanical wear. Inspect all hose
connections, such as clamps and cou-
plings, to make sure they are secure, and
that no leaks are present. Hoses should
be replaced immediately if there is any
evidence of deterioration or damage. G050800AEN
Air cleaner filter
A Genuine HYUNDAI air cleaner filter is recommended when the filter isreplaced.
G050900AUN-UK
Spark plugs (for petrol engine)
Make sure to install new spark plugs of
the correct heat range. G051000AEN-UK
Valve clearance (if equipped)
Inspect excessive valve noise and/or
engine vibration and adjust if necessary.
A HYUNDAI authorised repairer should
perform the operation.
G051100AUN Cooling system
Check cooling system components, such
as radiator, coolant reservoir, hoses and
connections for leakage and damage.
Replace any damaged parts.
G051200AUN Coolant The coolant should be changed at the
intervals specified in the maintenance
schedule.
G051300AUN
Manual transmission fluid (if equipped)
Inspect the manual transmission fluid
according to the maintenance schedule.
G051400ATQ-UK
Automatic transmission fluid (if equipped)
The fluid level should be in the "HOT"
range of the dipstick, after the engine
and transmission are at normal operating
temperature. Check the automatic trans-
mission fluid level with the engine run-
ning and the transmission in neutral, with
the parking brake properly applied.
✽✽
NOTICE
If your vehicle is not equipped with the automatic transmission level gauge,have the automatic transmission fluidinspected by a HYUNDAI authorised
repairer according to the maintenanceschedule.
Page 240 of 303

721
Maintenance
FUEL FILTER (FOR DIESEL)
G150100AFD-UK
Draining water from fuel filter
The fuel filter for diesel engine plays an
important role of separating water from
fuel and accumulating the water in itsbottom. If water accumulates in thefuel filter, the warning lightcomes on when the ignition
switch is in the ON position.
If the light is turned on, take
your car to the HYUNDAI
authorised repairer and have
drain the water and checkedthe system. G150200AEN
Fuel filter cartridge replacement
✽✽
NOTICE
When replacing the fuel filter cartridge, use HYUNDAI genuine parts.
OTQ077012R
CAUTION
If the water accumulated in the fuel filter is not drained at proper times,damages to the major parts such as
the fuel system can be caused bywater permeation in the fuel filter.
Page 263 of 303

Maintenance
44
7
Instrument panel fuse panel
Description Fuse rating Protected component
AUDIO-2 10A Audio, Digital clock, BCM, Power outside mirror switch
C/LIGHTER 20A Cigarette lighter, Front power outlet
S/HTD DRI 10A Driver seat warmer switch (if equipped)
DRL 10A BCM (if equipped)
RR FOG LP 15A Rear fog lamp relay
H/LP 10A Head lamp High/Low relay
FRT WIPER 25A Front wiper relay, Front wiper motor
BCM 10A BCM
HTR 10A Front/Rear blower relay, Front/Rear A/C control module, Condenser fan relay, Electro chromic mirror, Thermo switch, PTC heater relay(D4CB), EGR solenoid valve(D4BH)
B/UP LP 10A Back-up lamp relay, Back-up lamp switch, Transmission range switch
ABS 10A ABS/ESP control module, ESP switch(D4CB)
T/SIG LP 10A Hazard switch
A/BAG 10A SRS control module
A/BAG IND 10A Instrument cluster
CLUSTER 10A Instrument cluster, BCM, Immobiliser control module(D4BH), A/C relay(D4BH), Generator resister
ECU 10A Vehicle speed sensor, ECM, Air flow sensor(D4CB), Injection pump(D4BH), TCM, Fuel filter warning sensor
START 10A Start relay, Burglar alarm relay
MIRR HTD 10A Front A/C control module, Power outside mirror & defogger LH/RH
STOP LP 15A Stop lamp switch
BWS 10A Buzzer
Page 265 of 303

Maintenance
46
7
Engine compartment main fuse panel
Description Fuse rating Protected component
ALT 150A Fuse(A/CON, FRT DEICER), Fusible link(FRT HTR, RR HTR, RR HTD, C/FAN, F/FILTER, ABS 1/2), Generator, E/R fuse & relay box RH
BATT 1 50A Fuse(DR LOCK, FRT FOG LP, B/ALARM, Power connector(AUDIO-1, ROOM LP))
BATT 2 30A Fuse(FUEL LID, P/WDW LH/RH, HAZARD), Multipurpose check connector
BATT 3/RAD FAN 40A Fuse(STOP LP, BWS), Radiator fan relay(G4KC)
IGN 1 40A Ignition switch(ACC, IG1)
IGN 2 40A Ignition switch(IG2, START), Start relay
ECU MAIN 30A/20A Engine control relay
FRT HTR 40A Front blower relay
RR HTD 40A Rear defogger relay
RR HTR 40A Rear blower relay
ABS 1 40A ABS control module(G4KC)
ABS 2 40A ABS control module(G4KC)
C/FAN 30A Condenser fan relay 1
F/FILTER 30A Fuel filter heater relay(DIESEL)
ECU/TCU 10A TCM, ECM (Petrol)
HORN 10A Horn relay
BURNER 20A Fuel fired heater control module(D4CB)
F/PUMP 15A Fuel pump relay(G4KC)
ALT 10A Generator(D4BH)
H/LP HI 15A Head lamp(HIGH) relay, Head lamp(LOW) relay
A/CON 10A A/C relay
FRT DEICER 15A Windscreen defogger relay (if equipped)
TAIL LH 10A Head lamp LH(Position lamp), Rear combi lamp LH, License lamp LH