fuel filter Hyundai H-1 (Grand Starex) 2011 Owner's Manual - RHD (UK, Australia)
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2011, Model line: H-1 (Grand Starex), Model: Hyundai H-1 (Grand Starex) 2011Pages: 346, PDF Size: 39.27 MB
Page 13 of 346

Introduction
6
1
INDICATOR SYMBOLS ON THE INSTRUMENT CLUSTER
Seat belt warning light (if equipped)
High beam indicator
Turn signal indicator
ABS warning light (if equipped)
Parking brake & Brake fluid warning light
Engine oil pressure warning light
Malfunction indicator (if equipped)
Air bag warning light (if equipped)
Immobilizer indicator (if equipped)
Low fuel level warning light
Glow indicator (Diesel only)
Fuel filter warning light (Diesel only)
* For more detailed explanations, refer to “Instrument cluster” in section 4.
Charging system warning light
A050000ATQ
Door ajar warning light
Overspeed warning light (if equipped)
120km/h
Tailgate open warning light
O/D OFF indicator (if equipped) O/D
OFF
ESP
ESP OFF
ESP indicator (if equipped)
ESP OFF indicator (if equipped)
Page 112 of 346

Features of your vehicle
42
4
ESP
OFFD150327AUN
Key reminder warning chime (if equipped)
If the driver’s door is opened while the
ignition key is left in the ignition switch
(ACC or LOCK position), the key
reminder warning chime will sound. This
is to prevent you from locking your keys
in the vehicle. The chime sounds until the
key is removed from the ignition switch or
the driver’s door is closed.
D150323AUN-EE
ESP indicator (ElectronicStability Program)
(if equipped)
The ESP indicator will illuminate when
the ignition switch is turned ON, but
should go off after approximately 3 sec-
onds. When the ESP is on, it monitors the
driving conditions and under normal driv-
ing conditions, the ESP light will remain
off. When a slippery or low traction con-dition is encountered, the ESP will oper-
ate, and the ESP indicator will blink to
indicate the ESP is operating. D150324AFD
ESP OFF indicator
(if equipped)
The ESP OFF indicator will illuminate
when the ignition switch is turned ON,
but should go off after approximately 3
seconds. To switch to ESP OFF mode,
press the ESP OFF button. The ESPOFF indicator will illuminate indicating
the ESP is deactivated. If this indicator
stays on when ESP OFF is not selected,
the ESP may have a malfunction. Take
your car to an authorized HYUNDAI deal-
er and have the system checked.
✽✽ NOTICE
After reconnecting or recharging a dis-
charged battery, the ESP OFF indicator
may illuminate. In this case, turn the
steering wheel half way to the left and
right while the ignition switch is in the
ON position. Then, restart the engine
after the ignition is off. If the ESP OFF
indicator does not turn off, have the sys-
tem checked by an authorized
HYUNDAI dealer as soon as possible.
CAUTION
Prolonged driving with the Emission Control System
Malfunction Indicator Light illumi-nated may cause damage to theemission control systems which could effect drivability and/or fuel
economy.
If the EmissionControl System
Malfunction Indicator Light illumi-
nates, potential catalytic converterdamage is possible which couldresult in loss of engine power.Have the Engine Control System
inspected as soon as possible byan authorized HYUNDAI dealer.
CAUTION - Diesel engine
(if equipped)
If the malfunction indicator light blink-ing, have the Particulate Filter Systeminspected by an authorized HYUNDAIdealer (before driving more than 50km/31 miles).
ESP
Page 113 of 346

443
Features of your vehicle
D150328AEN
Glow indicator (Dieselengine)
The indicator light illuminates when the
ignition switch is placed at the ON posi-
tion. The engine can be started after the
preheat indicator light goes off. The illu-
minating time varies with the water tem-
perature, air temperature and batterycondition.
✽✽ NOTICE
If the engine was not started within 10
seconds after the preheating is complet-
ed, turn the ignition switch once more to
the LOCK position during 10 seconds,
and then to the ON position, in order to
preheat again.
D150329AEN
Fuel filter warning light (Diesel engine)
This warning light illuminates for 3 sec-
onds after the ignition switch is set to the
ON position and then it will go out. If it
lights up while the engine is running, it
indicates that water has accumulated
inside the fuel filter. If this happens,
remove the water from the fuel filter. For
more information, refer to “Fuel filter” insection 7. D150330AEN
Overspeed warning
(if equipped)
Overspeed warning light
If you drive with the speed of 120 km/h or
more, the overspeed warning light will
blink. This is to prevent you from driving
your vehicle with overspeed.
Overspeed warning chime
If you drive with the speed of 120 km/h or
more, the overspeed warning chime will
sound for about 5 seconds. This is to pre-
vent you from driving your vehicle with
overspeed.
CAUTION
If the preheat indicator light contin-
ues to illuminate or flash on and offafter the engine has warmed up orwhile driving, check the system byan authorized HYUNDAI dealer as
soon as possible.
CAUTION
When the fuel filter warning light isilluminated, engine power (vehiclespeed & idle speed) may decrease.
If you keep driving with the warning light on, you can damage your vehi-cle's engine parts and injection sys-tem of the Common Rail. If this
occurs, have your vehicle checkedby an authorized HYUNDAI dealeras soon as possible.
120km/h
Page 255 of 346

7
Engine compartment / 7-2
Maintenance services / 7-4
Owner maintenance / 7-6
Scheduled maintenance service / 7-8
Explanation of scheduled maintenance items / 7-19
Engine oil / 7-22
Engine coolant / 7-23
Brakes and clutch fluid / 7-25
Power steering fluid / 7-26
Automatic transmission fluid / 7-28
Washer fluid / 7-29
Parking brake / 7-30
Fuel filter / 7-30
Air cleaner / 7-31
Climate control air filter / 7-32
Wiper blades / 7-34
Battery / 7-36
Tires and wheels / 7-39
Fuses / 7-48
Light bulbs / 7-58
Appearance care / 7-65
Emission control system / 7-71
Maintenance
Page 256 of 346

Maintenance
2
7
ENGINE COMPARTMENT
OTQ077001/OTQ027003
1. Power steering fluid reservoir
2. Automatic transmission fluid dipstick
(if equipped)
3. Engine oil filler cap
4. Fuel filter
5. Brake fluid reservoir
6. Fuse box
7. Negative battery terminal
8. Positive battery terminal
9. Engine coolant reservoir
10. Engine oil dipstick
11. Radiator cap
12. Windshield washer fluid reservoir
13. Air cleaner
The actual engine room in the vehicle may
differ from the illustration.
■■ Diesel Engine
4D56 Engine
A2.5 Engine
Page 264 of 346

Maintenance
10
7
NORMAL MAINTENANCE SCHEDULE (EXCEPT FOR EUROPE A2.5 DIESEL ENGINE) (CONT.)
MAINTENANCE
INTERVALS
MAINTENANCE ITEMNumber of months or driving distance, whichever comes first
Months 12 24 36 48 60 72 84 96
Miles×1,000 10 20 30 40 50 60 70 80
Km×1,000 15 30 45 60 75 90 105 120
For China, India, Middle EastRRR RRRRR
Air cleaner filter Except China, India, IIRIIRII
Middle East
Spark plug Gasoline UnleadedLeaded
Vapor hose and fuel filler cap II
Vacuum and crankcase ventilation hosesGasoline I I I I
Vacuum hose (for EGR & throttle body) (if equipped)
III IIIII
Vacuum pump and vaccum hose DieselIII IIIII
Vaccum pump oil hose DieselIII IIIII
Fuel filter cartridge * 3
Diesel For Europe I R I R
Except Europe*
4IRIR
Replace every 100,000 km (62,500 miles)
Replace every 40,000 km (25,000 miles)
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.* 3
: This maintenance schedule depends on fuel quality. It is applicable only when using a qualified fuel < "EN590 or equivalent">.
If the diesel fuel specification doesn't meet the EN590, it must be replaced more frequently. If there are some important safety
matters like fuel flow restriction, surging, loss of power, hard starting problem etc, replace the fuel filter immediately rega rdless
of maintenance schedule and consult an authorized HYUNDAI dealer for details.
* 4
: If the diesel fuel specification doesn't meet the EN590, it must be replaced more frequently. HYUNDAI recommends "every
7,500km inspection, every 15,000km replacement".
Page 265 of 346

711
Maintenance
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.*5
: The fuel filter is considered to be maintenance free but periodic inspection is recommended for this maintenance schedule
depends on fuel quality. If there are some important safety matters like fuel flow restriction, surging, loss of power, hard sta rt-
ing problem etc, replace the fuel filter immediately regardless of maintenance schedule and consult an authorized HYUNDAI
dealer for details.
* 6
: When adding coolant, use only deionized water or soft water for your vehicle and never mix hard water in the coolant filled at
the factory. An improper coolant mixture can result in serious malfunction or engine damage.
* 7
: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.
NORMAL MAINTENANCE SCHEDULE (EXCEPT FOR EUROPE A2.5 DIESEL ENGINE) (CONT.)
MAINTENANCE
INTERVALS
MAINTENANCE ITEMNumber of months or driving distance, whichever comes first
Months 12 24 36 48 60 72 84 96
Miles×1,000 10 20 30 40 50 60 70 80
Km×1,000 15 30 45 60 75 90 105 120
Fuel filter * 5
GasolineFor Europe I
I
Except EuropeIRIR
Fuel lines, hoses Diesel I I I I
and connections GasolineII
Cooling system
For Europe
Engine coolant * 6
Except Europe
At first, replace at 210,000 km (120,000 miles) or 10 years:
after that, replace every 30,000 km (20,000 miles) or 24 months * 7
At first, replace at 200,000 km (120,000 miles) or 10 years:
after that, replace every 40,000 km (25,000 miles) or 24 months * 7
Inspect “Coolant level and leak” every day
Inspect “Water pump” when replacing the drive belt or timing belt
Page 268 of 346

Maintenance
14
7
NORMAL MAINTENANCE SCHEDULE (FOR EUROPE A2.5 DIESEL ENGINE) (CONT.)
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.* 1
: Adjust alternator and power steering (and water pump drive belt) and air conditioner drive belt (if equipped).
Inspect and if necessary correct or replace.
* 2
: Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.
* 3
: This maintenance schedule depends on fuel quality. It is applicable only when using a qualified fuel < "EN590 or equivalent">.
If the diesel fuel specification doesn't meet the EN590, it must be replaced more frequently. If there are some important safety
matters like fuel flow restriction, surging, loss of power, hard starting problem etc, replace the fuel filter immediately rega rdless
of maintenance schedule and consult an authorized HYUNDAI dealer for details.
Number of months or driving distance, whichever comes first
Months 12 24 36 48 60 72 84 96
Miles×1,000 12.5 25 37.5 50 62.5 75 87.5 100
Km×1,000 20 40 60 80 100 120 140 160
Drive Belts * 1
Engine oil and engine oil filter * 2
RRR RRRRR
Air cleaner filter I R I R I R I R
Vapor hose and fuel filter cap I I I I
Vacuum hose (for EGR & throttle body) (if equipped) I I I I I I I I
Vacuum pump and vacuum hose I I I I I I I I
Vacuum pump oil hose I I I I I I I I
Fuel Filter Cateridge * 3
IIRIIRII
Fuel line hoses and connections I I I I I I I I
MAINTENANCE INTERVALS
MAINTENANCE ITEM
At first, inspect 80,000 km (50,000 miles) or 48 months
after that, inspect every 20,000 km (12,500 miles) or 12 months
Page 273 of 346

719
Maintenance
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
G050100AUN Engine oil and filter The engine oil and filter should be
changed at the intervals specified in the
maintenance schedule. If the car is being
driven in severe conditions, more fre-quent oil and filter changes are required.
G050200AUN Drive belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil satu-
ration and replace if necessary. Drive
belts should be checked periodically forproper tension and adjusted as neces-
sary. G050300ATQ
Fuel filter (cartridge) A clogged filter can limit the speed at
which the vehicle may be driven, damage
the emission system and cause multiple
issues such as hard starting. If an exces-
sive amount of foreign matter accumu-
lates in the fuel tank, the filter may
require replacement more frequently.
After installing a new filter, run the engine
for several minutes, and check for leaks
at the connections. Fuel filters should be
installed by an authorized HYUNDAI
dealer.
G050400AEN
Fuel lines, fuel hoses and con- nections
Check the fuel lines, fuel hoses and con-
nections for leakage and damage. Have
an authorized HYUNDAI dealer replace
any damaged or leaking parts immedi-
ately.
WARNING -
Diesel only
Never work on injection system with engine running or within 30
seconds after shutting off engine.
High pressure pump, rail, injectorsand high pressure pipes are sub-
ject to high pressure even after the
engine stopped. The fuel jet pro-
duced by fuel leaks may cause seri-
ous injury, if it touch the body.
People using pacemakers should
not move than 30cm closer to theECU or wiring harness within the
engine room while engine is run-
ning, since the high currents in the
Common Rail system produce con-
siderable magnetic fields.
CAUTION
In case the fuel filter is clogged due to not conforming to the mainte-nance period, the fuel injectionequipment may supply the fuelinsufficiently, which may damage
the fuel injection equipment andcause the engine to stall at worst cases.
Page 274 of 346

Maintenance
20
7
G050600AUN
Vapor hose and fuel filler cap
The vapor hose and fuel filler cap should
be inspected at those intervals specified
in the maintenance schedule. Make sure
that a new vapor hose or fuel filler cap iscorrectly replaced.
G050700AUN
Vacuum crankcase ventilation hoses (if equipped)
Inspect the surface of hoses for evidence
of heat and/or mechanical damage. Hard
and brittle rubber, cracking, tears, cuts,
abrasions, and excessive swelling indi-
cate deterioration. Particular attention
should be paid to examine those hose
surfaces nearest to high heat sources,
such as the exhaust manifold. Inspect the hose routing to assure that the hoses do not come in contact with
any heat source, sharp edges or movingcomponent which might cause heat dam-
age or mechanical wear. Inspect all hose
connections, such as clamps and cou-
plings, to make sure they are secure, and
that no leaks are present. Hoses should
be replaced immediately if there is any
evidence of deterioration or damage. G050800AEN
Air cleaner filter
A Genuine HYUNDAI air cleaner filter is recommended when the filter isreplaced.
G050900AUN
Spark plugs (for gasoline engine)
Make sure to install new spark plugs of
the correct heat range. G051000AEN
Valve clearance (if equipped)
Inspect excessive valve noise and/or
engine vibration and adjust if necessary.
An authorized HYUNDAI dealer should
perform the operation.
G051100AUN Cooling system
Check cooling system components, such
as radiator, coolant reservoir, hoses and
connections for leakage and damage.
Replace any damaged parts.
G051200AUN Coolant The coolant should be changed at the
intervals specified in the maintenance
schedule.
G051300AUN
Manual transmission fluid (if equipped)
Inspect the manual transmission fluid
according to the maintenance schedule.
G051400ATQ
Automatic transmission fluid (if equipped)
The fluid level should be in the "HOT"
range of the dipstick, after the engine
and transmission are at normal operating
temperature. Check the automatic trans-
mission fluid level with the engine run-
ning and the transmission in neutral, with
the parking brake properly applied.
✽✽
NOTICE
If your vehicle is not equipped with the
automatic transmission level gauge,
have the automatic transmission fluid
inspected by an authorized HYUNDAI
dealer according to the maintenance
schedule.