check oil Hyundai H350 2016 User Guide
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2016, Model line: H350, Model: Hyundai H350 2016Pages: 473, PDF Size: 26.4 MB
Page 364 of 473
7
Maintenance
7
Maintenance
Engine compartment .............................................7-3
Maintenance services ...........................................7-5Owner's responsibility ......................................................7-5
Owner maintenance precautions ..................................7-5
Engine compartment precautions (Diesel engine) ....7-7
Owner maintenance ...............................................7-8 Owner maintenance schedule ........................................7-8
Scheduled maintenance services ......................7-10 Normal maintenance schedule (for Europe) ............7-11
Normal maintenance schedule (except Europe) .....7-14
Maintenance under severe usage conditions ..........7-17
Explanation of scheduled maintenance items ..7-19
Engine oil ..............................................................7-22 Checking the engine oil level ....................................7-22
Changing the engine oil and filter ..............................7-23
Engine coolant......................................................7-24 Checking the coolant level ...........................................7-24
Changing the coolant .....................................................7-26
Brake/Clutch fluid ..............................................7-27 Checking the brake/clutch fluid level ........................7-27
Power steering fluid ............................................7-28 Checking the power steering fluid level ...................2-28
Checking the power steering hose.............................2-29
Washer fluid .........................................................7-29 Checking the washer fluid level ...............................7-29 Parking brake .......................................................7-30
Checking the parking brake .........................................7-30
Fuel filter (For diesel).........................................7-30 Draining water from fuel filter ....................................7-30
Fuel filter cartridge replacement ................................7-30
Manual transmission and rearaxle oil ..............7-31 Check and adding oil ......................................................7-31
Change the gear oil ........................................................7-31
Air cleaner ............................................................7-31 Filter replacement ...........................................................7-31
Climate control air filter .....................................7-33 Filter inspection ...............................................................7-33
Filter replacement ...........................................................7-33
Wiper blades .........................................................7-34 Blade inspection ..............................................................7-34
Blade replacement ..........................................................7-35
Battery...................................................................7-37 For best battery service................................................7-37
Battery capacity label ...................................................7-40
Battery recharging .......................................................7-40
Reset items .......................................................................7-41
Tires and wheels ..................................................7-42 Tire care ............................................................................7-42
Recommended cold tire inflation pressures.............7-42
Checking tire inflation pressure ..................................7-43
7
Page 369 of 473
7-6
Maintenance
Maintenance work
Performing maintenance work
on a vehicle can be danger-
ous. You can be seriously
injured while performing
some maintenance proce-
dures. If you lack sufficient
knowledge and experience or
the proper tools and equip-
ment to do the work, we rec-ommend that the system be
serviced by an authorized
HYUNDAI dealer.
Working under the hood with
the engine running is danger-
ous. It becomes even more
dangerous when you wear
jewelry or loose clothing.These can become entangled
in moving parts and result in
injury.(Continued)
WARNING Continued)
Therefore, if you must run the
engine while working under
the hood, make certain that
you remove all jewelry (espe-
cially rings, bracelets, watch-
es, and necklaces) and all
neckties, scarves, and similar
loose clothing before gettingnear the engine or coolingfans.
Do not put heavy objects or
apply excessive force on top
of the engine cover (ifequipped) or fuel related
parts.
When you inspect the fuel system (fuel lines and fuel
injection devices), we recom-
mend that you contact an
authorized HYUNDAI dealer.
Do not drive long time with
the engine cover (if equipped)
removed.
When checking the engine
room, do not go near fire.
Fuel, washer fluid, etc. are
flammable oils that may cause
fire.
Before touching the battery,
ignition cables and electrical
wiring, you should disconnect
the battery "-" terminal. You
may get an electric shock
from the electric current. (Continued)
CAUTION
Page 371 of 473
7-8
Maintenance
The following lists are vehicle checks and inspections that should be per-
formed at the frequencies indicated
to help ensure safe, dependable
operation of your vehicle. If you have
any question, we recommend that
you consult an authorized HYUNDAI
dealer.
These Owner Maintenance Checks
are generally not covered by war-
ranties and you may be charged for
labor, parts and lubricants used.Owner maintenance schedule
When you stop for fuel:
Check the engine oil level.
Check coolant level in coolantreservoir.
Check the windshield washer fluid level.
Look for low or under-inflated tires.
While operating your vehicle:
Note any changes in the sound of the exhaust or any smell of
exhaust fumes in the vehicle.
Check for vibrations in the steering wheel. Notice any increased steer-
ing effort or looseness in the steer-
ing wheel, or change in its straight-ahead position.
Notice if your vehicle constantly turns slightly or “pulls” to one side
when traveling on smooth, levelroad.
When stopping, listen and check for unusual sounds, pulling to one
side, increased brake pedal travel
or “hard-to-push” brake pedal.
If any slipping or changes in the operation of your transmission
occurs, check the transmission
fluid level.
Check manual transmission opera- tion, including clutch operation.
Check parking brake.
Check for fluid leaks under your vehicle (water dripping from the air
conditioning system during or after
use is normal).
OOWW NNEERR MM AAIINN TTEENN AANN CCEE
Be careful when checking your
engine coolant level when the
engine is hot. Scalding hot
coolant and steam may blow
out under pressure. This could
cause burns or other serious
injury.
WARNING
Page 374 of 473
7-11
7
Maintenance
NORMAL MAINTENANCE SCHEDULE (FOR EUROPE)
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.*1
: Adjust alternator and power steering (and water pump drive belt) and air conditioner drive belt (if equipped).
Inspect and if necessary correct or replace.
* 2
: Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.
* 3
: This maintenance schedule depends on fuel quality. It is applicable only when using a qualified fuel <"EN590 or equivalent">.
If the diesel fuel specification doesn't meet the EN590, it must be replaced more frequently. If there are some important safety
matters like fuel flow restriction, surging, loss of power, hard starting problem etc, replace the fuel filter immediately rega rdless
of maintenance schedule and we recommend that you consult an authorized HYUNDAI dealer.
* 4
: Fuel filter warning light comes on, you should replace fuel filter before the next scheduled service.
Number of months or driving distance, whichever comes first
Months24487296120144168192
Miles×1,0002037.5607590110130150
Km×1,000306090120150180210240
Drive Belts * 1
and idlerAt first, inspect 60,000 km (37,500 miles) or 48 months
After that, inspect every 30,000 km (20,000 miles) or 24 months
Engine oil and engine oil filter * 2Except RussiaReplace every 30,000 km (20,000 miles) or 24 months
For RussiaReplace every 15,000 km (1,000 miles) or 12 months
Air cleaner filterIRIRIRIR
Vapor hose and fuel filter capIIIIIIII
Vacuum hose (for EGR & throttle body) (if equipped)IIIIIIII
Fuel Filter Cartridge *3
* 4IRIRIRIR
Fuel line hoses and connectionsIIIIIIII
MAINTENANCE
INTERVALS
MAINTENANCE ITEM
Page 377 of 473
7-14
Maintenance
NORMAL MAINTENANCE SCHEDULE (EXCEPT EUROPE)
Number of months or driving distance, whichever comes first
Months1224364860728496
Miles×1,00012.52537.55062.57587.5100
Km×1,000204060801001120140160
Drive belts *1
and idlerAt first, inspect 60,000 km (37,500 miles) or 48 months
After that, inspect every 30,000 km (20,000 miles) or 24 months
Engine oil and engine oil filter * 2Replace every 10,000 km (6,200 miles) or 12 months
Air cleaner filterIRIRIRIR
Vapor hose and fuel filler capIIIIIIII
Vacuum hose (for EGR & throttle body) (if equipped)IIIIIIII
Fuel filter cartridge *3
* 4IRIRIRIR
MAINTENANCE
INTERVALS
MAINTENANCE ITEM
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.* 1
: Adjust alternator and power steering (and water pump drive belt) and air conditioner drive belt (if equipped).
Inspect and if necessary correct or replace.
* 2
: Check the engine oil level and leak every 500 km (350 miles) or before starting a long trip.
* 3
: This maintenance schedule depends on fuel quality. It is applicable only when using a qualified fuel < "EN590 or equivalent">.
If the diesel fuel specification doesn't meet the EN590, it must be replaced more frequently. If there are some important safety
matters like fuel flow restriction, surging, loss of power, hard starting problem etc, replace the fuel filter immediately rega rdless
of maintenance schedule and we recommend that you consult an authorized HYUNDAI dealer.
* 4
: Fuel filter warning light comes on, you should replace fuel filter before the next scheduled service.
Page 382 of 473
7-19
7
Maintenance
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Engine oil and filter
The engine oil and filter should be
changed at the intervals specified in
the maintenance schedule. If the
vehicle is being driven in severe con-
ditions, more frequent oil and filterchanges are required.
Drive belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil
saturation and replace if necessary.
Drive belts should be checked peri-
odically for proper tension and
adjusted as necessary.
Fuel filter (cartridge)
A clogged filter can limit the speed at
which the vehicle may be driven,damage the emission system and
cause multiple issues such as hard
starting. If an excessive amount of
foreign matter accumulates in the
fuel tank, the filter may require
replacement more frequently.
After installing a new filter, run the
engine for several minutes, and
check for leaks at the connections.
We recommend that the fuel filter be
replaced by an authorized HYUNDAI
dealer.
Fuel lines, fuel hoses and con- nections
Check the fuel lines, fuel hoses and
connections for leakage and dam-
age. We recommend that the fuel
lines, fuel hoses and connection be
replaced by an authorized HYUNDAI
dealer.
When you are inspecting the
belt, place the ignition switch in
the LOCK/OFF or ACC position.
CAUTION
In case the fuel filter is clogged
due to not conforming to the
maintenance period, the fuel
injection equipment may supply
the fuel insufficiently, which
may damage the fuel injectionequipment and cause the
engine to stall at worst cases.
CAUTION
Diesel only
Never work on injection system with engine running or within 30seconds after shutting off
engine. High pressure pump,
rail, injectors and high pressurepipes are subject to high pres-
sure even after the engine
stopped. The fuel jet produced
by fuel leaks may cause serious
injury, if it touch the body.
People using pacemakers
should not move than 30cm
closer to the ECU or wiring har-
ness within the engine room
while engine is running, sincethe high currents in the
Common Rail system produce
considerable magnetic fields.
WARNING
Page 384 of 473
7-21
7
Maintenance
Coolant
The coolant should be changed at
the intervals specified in the mainte-
nance schedule.
Manual transmission fluid (if equipped)
Inspect the manual transmission fluid according to the maintenance
schedule.
Brake hoses and lines
Visually check for proper installation,
chafing, cracks, deterioration and
any leakage. Replace any deteriorat-
ed or damaged parts immediately.
Brake fluid
Check brake fluid level in the brake
fluid reservoir. The level should be
between “MIN” and “MAX” marks on
the side of the reservoir. Use only
hydraulic brake fluid conforming to
DOT 4 specification.
Parking brake
Inspect the parking brake system
including the parking brake lever and
cables.
Brake discs, pads, calipers
and rotors
Check the pads for excessive wear,
discs for run out and wear, and
calipers for fluid leakage.
For more information on checking
the pads or lining wear limit, refer to
the HYUNDAI web site. (http://brakeman
ual.hmc.co.kr)
Suspension mounting bolts
Check the suspension connections
for looseness or damage. Retighten
to the specified torque.
Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and engine
off, check for excessive free-play in
the steering wheel.
Check the linkage for bends or dam-
age. Check the dust boots and ball
joints for deterioration, cracks, or
damage. Replace any damaged
parts.
Power steering pump, belt and hoses
Check the power steering pump and
hoses for leakage and damage.
Replace any damaged or leaking
parts immediately. Inspect the power
steering belt (or drive belt) for evi-
dence of cuts, cracks, excessive
wear, oiliness and proper tension.
Replace or adjust it if necessary.
Air conditioning refrigerant (if equipped)
Check the air conditioning lines and
connections for leakage and dam-
age.
Page 385 of 473
7-22
Maintenance
Checking the engine oil level
1.Be sure the vehicle is on levelground.
2.Start the engine and allow it to reach normal operating tempera-
ture.
3.Turn the engine off and wait for a few minutes (about 5 minutes) for
the oil to return to the oil pan.
4.Pull the dipstick out, wipe it clean, and re-insert it fully. 5.Pull the dipstick out again and
check the level. The level should be
between F and L.
EENN GGIINN EE OO IILL
OEU074010 Radiator hose
Be very careful not to touch the
radiator hose when checking or
adding the engine oil as it may
be hot enough to burn you.
WARNING
Do not drive the vehicle, when
the engine oil reservoir is
empty. If not, it may damage
the engine.
Do not overfill with engine oil.
Engine damage may result.
Do not spill engine oil, when
adding or changing engine
oil. If you drop the engine oil
on the engine room, wipe it off
immediately.
(Continued)
(Continued)
When you wipe the oil level
gauge, you should wipe it with
a clean cloth. When mixed
with debris, it can cause
engine damage.
CAUTION
Diesel engine
Overfilling the engine oil may
cause severe dieseling due to
churning effect. It may lead to
engine damage accompaniedwith abrupt engine speed incre-
ment, combustion noise andwhite smoke emission.
CAUTION
Page 391 of 473
7-28
Maintenance
Checking the power steering
fluid level
With the vehicle on level ground,
check the fluid level in the power
steering reservoir periodically. The
fluid should be between MAX and
MIN marks on the side of the reser-
voir at the normal temperature.
Before adding power steering fluid, thoroughly clean the area around the
reservoir cap to prevent power steer-ing fluid contamination.
If the level is low, add fluid to the
MAX level.Check that the fluid level is in the
"HOT" range on the reservoir. If
the fluid is cold, check that it is in
the "COLD" range.
In the event the power steering sys- tem requires frequent additions of
fluid, we recommend that the system
be inspected by an authorized
HYUNDAI dealer.
NOTICE
Do not allow brake fluid to con-
tact the vehicle's body paint, as
paint damage will result. Brake
fluid, which has been exposed
to open air for an extended time
should never be used as its
quality cannot be guaranteed. It
should be disposed of properly.
Don't put in the wrong kind of
fluid. A few drops of mineral-
based oil, such as engine oil, in
your brake system can damage
brake system parts.
CAUTION
PP
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OEU074017
To avoid damage to the power
steering pump, do not operate
the vehicle for prolonged peri-
ods with a low power steering
fluid level.
Never start the engine when
the reservoir tank is empty.
When adding fluid, be careful
that dirt does not get into the
reservoir.
(Continued)
CAUTION
Page 392 of 473
7-29
7
MaintenanceUse only the specified power steer-ing fluid. (Refer to "Recommendedlubricants or capacities" in section 9.)
Checking the power steering hose
Check the connections for oil leaks,
damage and twists in the power
steering hose before driving.
Checking the washer fluid
level
Check the fluid level in the washer
fluid reservoir and add fluid if neces-
sary.
Plain water may be used if washer
fluid is not available. However, use
washer solvent with antifreeze char-
acteristics in cold climates to preventfreezing.
(Continued)
Too little fluid can result in
increased steering effort
and/or noise from the powersteering system.
The use of the non-specified
fluid could reduce the effec-
tiveness of the power steering
system and cause damage toit.
WW
AASSHH EERR FF LLUU IIDD
OEU074015
Do not use radiator coolant or
antifreeze in the washer fluid
reservoir.
Radiator coolant can severely obscure visibility when
sprayed on the windshield
and may cause loss of vehicle
control or damage to paint
and body trim.
Windshield Washer fluid
agents contain some amountsof alcohol and can be flamma-
ble under certain circum-
stances. Do not allow sparksor flame to contact the washerfluid or the washer fluid reser-
voir. Damage to the vehicle or
occupants could occur.
Windshield washer fluid is poisonous to humans and
animals. Do not drink and
avoid contacting windshield
washer fluid. Serious injury or
death could occur.
WARNING