clutch HYUNDAI I30 2016 Workshop Manual

7
Maintenance
7
Maintenance
Engine compartment .............................................7-3
Maintenance services ...........................................7-6
Owner's responsibility ......................................................7-6
Owner maintenance precautions ..................................7-6
Owner maintenance ...............................................7-7
Owner maintenance schedule ........................................7-8
Scheduled maintenance services ......................7-10
Normal Maintenance Schedule
(Gasoline Engine, for Europe)......................................7-11
Maintenance Under Severe Usage and
Low Mileage Conditions
(Gasoline Engine, for Europe)......................................7-14
Normal Maintenance Schedule
(Gasoline Engine, except Europe) ...............................7-16
Maintenance Under Severe Usage and
Low Mileage Conditions
(Gasoline Engine, except Europe) ...............................7-20
Normal Maintenance Schedule
(Diesel Engine, for Europe) ..........................................7-22
Maintenance Under Severe Usage and
Low Mileage Conditions
(Diesel Engine, for Europe) ..........................................7-25
Normal Maintenance Schedule
(Diesel Engine, except Europe)....................................7-27
Maintenance Under Severe Usage and
Low Mileage Conditions
(Diesel Engine, except Europe)....................................7-30
Explanation of scheduled maintenance items .7-32
Engine oil ..............................................................7-35
Checking the engine oil level .......................................7-35
Checking the engine oil and filter ..............................7-36
Engine coolant......................................................7-37
Checking the engine coolant level..............................7-37
Changing the engine coolant .......................................7-39
Brake/clutch fluid ................................................7-40
Checking the brake/clutch fluid level ........................7-40
Washer fluid .........................................................7-41
Checking the washer fluid level ..................................7-41
Parking brake .......................................................7-41
Checking the parking brake .........................................7-41
Fuel Filter (For Diesel)........................................7-42
Draining water from fuel filter ....................................7-42
Fuel filter cartridge replacement ................................7-42
Air cleaner ............................................................7-42
Filter replacement ...........................................................7-42
Climate control air filter .....................................7-44
Filter inspection ...............................................................7-44
Filter replacement ...........................................................7-44
Wiper blades .........................................................7-45
Blade inspection ..............................................................7-45
Blade replacement ..........................................................7-46
7

7-3
7
Maintenance
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G I
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N E
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C
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M P
P A
A R
R T
T M
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N T
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1. Engine coolant reservoir/
Engine coolant cap
2. Brake/clutch fluid reservoir
3. Air cleaner
4. Engine oil dipstick
5. Engine oil filler cap
6. Windshield washer fluid reservoir
7. Fuse box
8. Battery
The actual engine room in the vehicle
may differ from the illustration.
OPDE076088/OPD076001
■
■Gasoline Engine (Kappa 1.0 T-GDI)
■
■Gasoline Engine (Kappa 1.4 T-GDI)

7-4
Maintenance
1. Engine coolant reservoir
2. Radiator cap
3. Brake/clutch fluid reservoir
4. Air cleaner
5. Engine oil dipstick
6. Engine oil filler cap
7. Windshield washer fluid reservoir
8. Fuse box
9. Battery
The actual engine room in the vehicle
may differ from the illustration.
OPDE076089/OPDE076093
■
■
Gasoline Engine (Kappa 1.4 MPI)
■
■Gasoline Engine (Gamma 1.6 MPI)

1. Engine coolant reservoir
2. Radiator cap
3. Brake/clutch fluid reservoir
4. Air cleaner
5. Engine oil dipstick
6. Engine oil filler cap
7. Windshield washer fluid reservoir
8. Fuse box
9. Battery
The actual engine room in the vehicle
may differ from the illustration.
OPD076003
■
■Diesel Engine (U2 1.6 TCI)
7-5
7
Maintenance

7-7
7
Maintenance
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The following lists are vehicle checks
and inspections that should be per-
formed by the owner or an authorized
HYUNDAI dealer at the frequencies
indicated to help ensure safe, depend-
able operation of your vehicle.
Any adverse conditions should be
brought to the attention of your dealer
as soon as possible.
These Owner Maintenance vehicle
checks are generally not covered by
warranties and you may be charged
for labor, parts and lubricants used.
Performing maintenance work
on a vehicle can be dangerous.
If you lack sufficient knowledge
and experience or the proper
tools and equipment to do the
work, we
recommend that the
system be serviced by an author-
ized HYUNDAI dealer. ALWAYS
follow these precautions for
performing maintenance work:
Park your vehicle on level
ground, move the shift lever
into the P (Park, for automatic
transmission/dual clutch trans-
mission vehicle) position, apply
the parking brake, place the
ignition switch in the
LOCK/OFF position.
(Continued)
WARNING (Continued)
Block the tires (front and back)
to prevent the vehicle from
moving.
Remove loose clothing or jew-
elry that can become entan-
gled in moving parts.
If you must run the engine
during maintenance, do so
out doors or in an area with
plenty of ventilation.
Keep flames, sparks, or smok-
ing materials away from the
battery and fuel-related parts.

7-8
Maintenance
Owner maintenance schedule
When you stop for fuel:
Check the engine oil level.
Check coolant level in the enginecoolant reservoir.
Check the windshield washer fluid level.
Check for low or under-inflated tires.
While operating your vehicle:
Note any changes in the sound of the exhaust or any smell of exhaust
fumes in the vehicle.
Check for vibrations in the steering wheel. Notice if there is any
increased steering effort or loose-
ness in the steering wheel, or
change in its straight-ahead position.
Notice if your vehicle constantly turns slightly or “pulls” to one side when
traveling on smooth, level road.
When stopping, listen and check for unusual sounds, pulling to one side,
increased brake pedal travel or
“hard-to-push” brake pedal.
If any slipping or changes in the operation of your transaxle occurs,
check the transaxle fluid level.
Check the automatic transmission/ dual clutch transmission P (Park)
function.
Check the parking brake.
Check for fluid leaks under your vehicle (water dripping from the air
conditioning system during or after
use is normal).
Be careful when checking your
engine coolant level when the
engine is hot. This may result in
coolant being blown out of the
opening and cause serious
burns and other injuries.
WARNING
Diesel Engine
Never manipulate or modify the
injection system while running
the diesel engine or within 30
seconds after turning OFF the
diesel engine. The high-pressure
pump, high-pressure pipes, rail,
and injectors are still subject to
the high pressure right after
stopping the diesel engine.
When the fuel leakage vents out,
it may cause serious body injury.
Any people, who are implement-
ed with the artificial cardiac
pacemaker, should remain away
from the ECU or the wiring har-
ness by at least 30 cm, while run-
ning the diesel engine. The high
currents of the electric engine
control system produce a con-
siderable amount of magnetic
fields.
WARNING

7-13
7
Maintenance
Normal Maintenance Schedule (Gasoline Engine, for Europe) (Cont.)
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
8: Manual transmission/dual clutch transmission fluid should be changed anytime they have been submerged in water.
*9: Inspect for excessive valve noise and/or engine vibration and adjust if necessary.We recommend that the system be checked by an authorized HYUNDAI dealer.
Months24487296120144168192
Miles x 1,00020406080100120140160
Km x 1,000306090120150180210240
Brake/clutch fluidRRRRRRRR
Disc brakes and padsIIIIIIII
Steering gear rack, linkage and bootsIIIIIIII
Driveshaft and bootsIIIIIIII
Tire (pressure & tread wear)IIIIIIII
Front suspension ball jointsIIIIIIII
Air conditioner refrigerant IIIIIIII
Air conditioner compressor IIIIIIII
Climate control air filter RRRRRRRR
Manual transmission fluid *8IIII
Dual clutch transmission fluid *8IIII
Automatic transaxle fluid No check, No service required
Valve clearance (1.6 MPI) *9II
Exhaust systemIIIIIIII
MAINTENANCE INTERVALS
MAINTENANCE
ITEM

7-15
7
Maintenance
Severe driving conditions
A : Repeatedly driving short distance of less than 5 miles (8 km)in normal temperature or less than 10 miles (16 km) in freez-
ing temperature
B : Extensive engine idling or low speed driving for long dis- tances
C : Driving on rough, dusty, muddy, unpaved, graveled or salt spread roads
D : Driving in areas using salt or other corrosive materials or in very cold weather E : Driving in the heavy dust condition
F : Driving in heavy traffic area
G : Driving on uphill, downhill, or mountain roads repeatedly
H : Towing a trailer, or using a camper or roof rack
I : Driving for patrol car, taxi, commercial car or vehicle towing
J : Driving over 170 km/h (106 mile/h)
K : Frequently driving in stop-and-go conditions and under
15,000 km per year.
Maintenance itemMaintenance
operationMaintenance intervalsDriving condition
Climate control air filter RReplace more frequently
depending on the conditionC, E, G
Manual transmission fluidREvery 120,000 km (80,000 miles)C, D, E, F, G, H, I, J
Automatic transmission fluidREvery 100,000 km (62,000 miles)A, C, D, E, F, G, H, I, J
Dual clutch transmission fluidREvery 120,000 km (80,000 miles)C, D, E, G, H, I, J

Maintenance
7-18
Normal Maintenance Schedule (Gasoline Engine, except Europe) (Cont.)
Months1224364860728496
Miles x 1,0001020304050607080
Km x 1,000153045607590105120
Cooling system
Inspect “Coolant level adjustment and leak” every day.
At first, inspect 60,000 km (40,000 miles) or 48 months
after that, inspect every 30,000 km (20,000 miles) or 24 months
Engine coolant *7At first, replace at 200,000 km (120,000 miles) or 120 months :
after that, replace every 40,000 km (25,000 miles) or 24 months *5
Battery conditionIIIIIIII
Brake lines, hoses and connectionsIIIIIIII
Parking brake (if equipped)IIIIIIII
Brake/clutch fluidIIIIIIII
Disc brakes and padsIIIIIIII
Steering gear rack, linkage and bootsIIIIIIII
Driveshaft and bootsIIII
Tire (pressure & tread wear)IIIIIIII
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
5: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.
*7: When adding coolant, use only deionized water or soft water for your vehicle and never mix hard water in the coolant filled at the factory. An improper coolant mixture can result in serious malfunction or engine damage. For your convenience, it can be
replaced prior to it's interval when you do maintenance of other items.
MAINTENANCE INTERVALS
MAINTENANCE
ITEM

7-19
7
Maintenance
Normal Maintenance Schedule (Gasoline Engine, except Europe) (Cont.)
Months1224364860728496
Miles x 1,0001020304050607080
Km x 1,000153045607590105120
Front suspension ball jointsIIIIIIII
Air conditioner refrigerantIIIIIIII
Air conditioner compressor IIIIIIII
Climate control air filter RRRRRRRR
Manual transmission fluid *8II
Dual clutch transmission fluid *8II
Automatic transmission fluidNo check, No service required
Valve clearance (1.6 MPI) *9I
Exhaust systemIIII
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
8: Manual transmission/Dual clutch transmission fluid should be changed anytime they have been submerged in water.
*9: Inspect for excessive valve noise and/or engine vibration and adjust if necessary.We recommend that the system be checked by an authorized HYUNDAI dealer.
MAINTENANCE INTERVALS
MAINTENANCE
ITEM