clutch HYUNDAI I30 2016 Repair Manual

7-21
7
Maintenance
Maintenance itemMaintenance operationMaintenance intervalsDriving
condition
Disc brakes and pads, calipers and rotorsIInspect more frequently
depending on the conditionC, D, E, G, H
Parking brake (if equipped)IInspect more frequently
depending on the conditionC, D, G, H
Driveshaft and bootsIInspect more frequently
depending on the conditionC, D, E, F, G, H, I, J
Climate control air filterRReplace more frequently
depending on the conditionC, E, G
Manual transmission fluidREvery 120,000 km (80,000 miles)C, D, E, F, G, H, I, J
Automatic transmission fluidREvery 100,000 km (62,000 miles)A, C, F, G, H, I, J
Dual clutch transmission fluidREvery 120,000 km (80,000 miles)C, D, E, G, H, I, J
Severe driving conditions
A : Repeatedly driving short distance of less than 5 miles (8 km)in normal temperature or less than 10 miles (16 km) in freez-
ing temperature
B : Extensive engine idling or low speed driving for long distances
C : Driving on rough, dusty, muddy, unpaved, graveled or salt spread roads
D : Driving in areas using salt or other corrosive materials or in very cold weather E : Driving in the heavy dust condition
F : Driving in heavy traffic area
G : Driving on uphill, downhill, or mountain roads repeatedly
H : Towing a trailer, or using a camper or roof rack
I : Driving for patrol car, taxi, commercial car or vehicle towing
J : Driving over 170 km/h (106 mile/h)
K : Frequently driving in stop-and-go conditions

7-23
7
Maintenance
Normal Maintenance Schedule (Diesel Engine, for Europe) (Cont.)
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
6: When adding coolant, use only deionized water or soft water for your vehicle and never mix hard water in the coolant filled atthe factory. An improper coolant mixture can result in serious malfunction or engine damage.
*
7: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.
Months24487296120144168192
Miles x 1,00020406080100120140160
Km x 1,000306090120150180210240
Engine coolant *6At first, replace at 210,000 km (120,000 miles) or 10 years :
after that, replace every 30,000 km (20,000 miles) or 24 months *7
Battery conditionIIIIIIII
Brake lines, hoses and connectionsIIIIIIII
Parking brake (if equipped)IIIIIIII
Brake/clutch fluidRRRRRRRR
Disc brakes and padsIIIIIIII
Steering gear rack, linkage and bootsIIIIIIII
Driveshaft and bootsIIIIIIII
Tire (pressure & tread wear)IIIIIIII
Front suspension ball jointsIIIIIIII
MAINTENANCE INTERVALS
MAINTENANCE
ITEM

Maintenance
7-24
Normal Maintenance Schedule (Diesel Engine, for Europe) (Cont.)
Months24487296120144168192
Miles x 1,00020406080100120140160
Km x 1,000306090120150180210240
Air conditioner refrigerant IIIIIIII
Air conditioner compressor IIIIIIII
Climate control air filter RRRRRRRR
Manual transmission fluid *8IIII
Dual clutch transmission fluid *8IIII
Exhaust systemIIIIIIII
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
8: Manual transmission/dual clutch transmission fluid should be changed anytime they have been submerged in water.
MAINTENANCEINTERVALS
MAINTENANCE
ITEM

Maintenance
7-26
Severe driving conditions
A : Repeatedly driving short distance of less than 5 miles (8 km)in normal temperature or less than 10 miles (16 km) in freez-
ing temperature
B : Extensive engine idling or low speed driving for long dis- tances
C : Driving on rough, dusty, muddy, unpaved, graveled or salt spread roads
D : Driving in areas using salt or other corrosive materials or in very cold weather E : Driving in heavy dust condition
F : Driving in heavy traffic area
G : Driving on uphill, downhill, or mountain roads repeatedly
H : Towing a trailer, or using a camper or roof rack
I : Driving for patrol car, taxi, commercial car or vehicle towing
J : Driving over 170 km/h (106 mile/h)
K : Frequently driving in stop-and-go conditions and under
15,000 km per year.
Maintenance itemMaintenance
operationMaintenance intervalsDriving condition
Climate control air filter RReplace more frequently
depending on the conditionC, E, G
Manual transmission fluidREvery 120,000 km (80,000 miles)C, D, E, F, G, H, I, K
Dual clutch transmission fluidREvery 120,000 km (80,000 miles)C, D, E, G, H, I, K

Maintenance
7-28
Normal Maintenance Schedule (Diesel Engine, except Europe) (Cont.)
Months1224364860728496
Miles x 1,0001020304050607080
Km x 1,000153045607590105120
Engine coolant *6At first, replace at 200,000 km (120,000 miles) or 120 months :
after that, replace every 40,000 km (25,000 miles) or 24 months *5
Battery conditionIIIIIIII
Brake lines, hoses and connectionsIIIIIIII
Parking brake (if equipped)IIIIIIII
Brake/clutch fluidIIIIIIII
Disc brakes and padsIIIIIIII
Steering gear rack, linkage and bootsIIIIIIII
Driveshaft and bootsIIII
Tire (pressure & tread wear)IIIIIIII
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
5: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.
*6: When adding coolant, use only deionized water or soft water for your vehicle and never mix hard water in the coolant filled at the factory. An improper coolant mixture can result in serious malfunction or engine damage. For your convenience, it can be
replaced prior to it's interval when you do maintenance of other items.
MAINTENANCE INTERVALS
MAINTENANCE
ITEM

7-29
7
Maintenance
Normal Maintenance Schedule (Diesel Engine, except Europe) (Cont.)
Months1224364860728496
Miles x 1,0001020304050607080
Km x 1,000153045607590105120
Front suspension ball jointsIIIIIIII
Air conditioner refrigerantIIIIIIII
Air conditioner compressor IIIIIIII
Climate control air filter RRRRRRRR
Manual transmission fluid *7II
Dual clutch transmission fluid *7II
Exhaust systemIIII
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
7: Manual transmission/Dual clutch transmission fluid should be changed anytime they have been submerged in water.
MAINTENANCEINTERVALS
MAINTENANCE
ITEM

7-31
7
Maintenance
Maintenance itemMaintenance operationMaintenance intervalsDriving
condition
Climate control air filter RReplace more frequently
depending on the conditionC, E, G
Manual transmission fluidREvery 120,000 km (80,000 miles)C, D, E, F, G, H, I, J
Dual clutch transmission fluidREvery 120,000 km (80,000 miles)C, D, E, G, H, I, J
Severe driving conditions
A : Repeatedly driving short distance of less than 5 miles (8 km)in normal temperature or less than 10 miles (16 km) in freez-
ing temperature
B : Extensive engine idling or low speed driving for long distances
C : Driving on rough, dusty, muddy, unpaved, graveled or salt spread roads
D : Driving in areas using salt or other corrosive materials or in very cold weather E : Driving in heavy dust condition
F : Driving in heavy traffic area
G : Driving on uphill, downhill, or mountain roads repeatedly
H : Towing a trailer, or using a camper or roof rack
I : Driving for patrol car, taxi, commercial car or vehicle towing
J : Driving over 170 km/h (106 mile/h)
K : Frequently driving in stop-and-go conditions

7-34
Maintenance
Dual clutch transmission fluid
(if equipped)
Inspect the dual clutch transmission
fluid according to the maintenance
schedule.
Brake hoses and lines
Visually check for proper installation,
chafing, cracks, deterioration and
any leakage. Replace any deteriorat-
ed or damaged parts immediately.
Brake/Clutch fluid
(if equipped)
Check brake fluid level in the brake
fluid reservoir. The level should be
between “MIN” and “MAX” marks on
the side of the reservoir. Use only
hydraulic brake fluid conforming to
DOT 3 or DOT 4 specification.
Parking brake
Inspect the parking brake system
including the parking brake lever and
cables.
Brake pads, calipers and
rotors
Check the pads for excessive wear,
discs for run out and wear, and
calipers for fluid leakage.
For more information on checking
the pads or lining wear limit, refer to
the HYUNDAI web site.
(http://ser
vice.hyundai-motor.com)
Suspension mounting bolts
Check the suspension connections
for looseness or damage. Retighten
to the specified torque.
Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and engine
off, check for excessive free-play in
the steering wheel.
Check the linkage for bends or dam-
age. Check the dust boots and ball
joints for deterioration, cracks, or
damage. Replace any damaged
parts.
Drive shafts and boots
Check the drive shafts, boots and
clamps for cracks, deterioration, or
damage. Replace any damaged
parts and, if necessary, repack the
grease.
Air conditioning refrigerant/
compressor
Check the air conditioning lines and
connections for leakage and dam-
age.

B
B R
R A
A K
K E
E /
/ C
C L
L U
U T
T C
C H
H
F
F L
L U
U I
I D
D
(
( I
I F
F
E
E Q
Q U
U I
I P
P P
P E
E D
D )
)
Checking the brake/clutch
fluid level
Check the fluid level in the reservoir
periodically. The fluid level should be
between MAX and MIN marks on the
side of the reservoir.
Before removing the reservoir cap
and adding brake/clutch fluid, clean
the area around the reservoir cap
thoroughly to prevent brake/clutch
fluid contamination.
If the level is low, add fluid to the MAX
level. The level will fall with accumulat-
ed mileage. This is a normal condition
associated with the wear of the brake
linings. If the fluid level is excessively low,
we recommend that the system be
checked by an authorized HYUNDAI
dealer.
Information
Use only the specified brake/clutch
fluid. (Refer to “Recommended lubri-
cants and capacities” in chapter 8.)
Information
Before removing the brake/clutch filler
cap, read the warning on the cap.
Information
Clean filler cap before removing. Use
only DOT3 or DOT4 brake/clutch fluid
from a sealed container.
Do not allow brake/clutch fluid
to contact the vehicle's body
paint, as paint damage will
result.
Brake/clutch fluid, which has been exposed to open air for an
extended time should never be
used as its quality cannot be
guaranteed. It should be dis-
posed of properly.
Don't put in the wrong kind of fluid. A few drops of mineral-
based oil, such as engine oil, in
your brake/ clutch system can
damage brake/ clutch system
parts.
NOTICE
i
i
i
7-40
Maintenance
OPD076016
If the brake/clutch system
requires frequent additions of
fluid this could indicate a leak in
the brake/clutch system. We
recommend that the vehicle be
inspected by an authorized
HYUNDAI dealer.
WARNING
Do not allow brake/clutch fluid
to come in contact with your
eyes. If brake/clutch fluid comes
in contact with your eyes, flush
your eyes with clean water for at
least 15 minutes and get imme-
diate medical attention.
WARNING

8-6
Specifications & Consumer information
A
A I
I R
R
C
C O
O N
N D
D I
I T
T I
I O
O N
N I
I N
N G
G
S
S Y
Y S
S T
T E
E M
M
Item Gasoline Engine Diesel Engine
1.0 T-GDI 1.4 T-GDI 1.4 MPI 1.6 MPI 1.6 TCI M/T M/T DCT M/T M/T A/T M/T DCT
Gross vehicle weight kg (lbs.)1800
(3968) 1820
(4012) 1850
(4078) 1760
(3880) 1780
(3924) 1800
(3968) 1860
(4100) 1900
(4188)
Luggage volume (VDA) l(cu ft.) MIN 395 (13.95)
MAX 1,301 (45.94)
V
V E
E H
H I
I C
C L
L E
E
W
W E
E I
I G
G H
H T
T
A
A N
N D
D
L
L U
U G
G G
G A
A G
G E
E
V
V O
O L
L U
U M
M E
E
ItemsWeight of Volume Classification
Refrigerant g (oz.)500 (17.63)R-1234yf (For Europe)
R-134a (Except Europe)
Compressor lubricant g (oz.)110±10 (3.88±0.35)PA G
Contact an authorized HYUNDAI dealer for more details.
M/T : Manual transmission
A/T : Automatic transmission
DCT : Dual clutch transmission
Min : Behind rear seat to upper edge of the seat back.
Max : Behind front seat to roof.