electric HYUNDAI I40 2015 Service Manual

Downloaded from www.Manualslib.com manuals search engine Maintenance
78
7
No.Fuse ratingSymbol Fuse NameProtected component
2220AIG1E/R Fuse & Relay Box (Fuse - F27, F28, F29, F30, F31)
2310AMODULE 6Instrument Cluster, Front Seat Warmer Switch LH/RH,
Adaptive Front Lighting Module, Electric Parking Brake Module
2410AMDPSEPS Control Module
2520ADR LOCKDoor Lock/Unlock Relay, ICM Relay Box (Dead Lock Relay),
Driver/Passenger Door Lock Actuator, Rear Door Lock Actuator LH/RH
2615AS/HEATER FRTDriver/Passenger CCS Control Module,
Driver/Passenger Seat Warmer Modul
2710AINTERIOR LAMPDriver/Passenger Door Lamp, Overhead Console Lamp, Portable Lamp, Room Lamp,
Glove Box Lamp, Luggage Lamp, Driver/Passenger Foot Lamp, Trunk Room Lamp,
Rear Personal Lamp LH/RH, Vanity Lamp LH/RH
2815AMULTI MEDIAAudio, A/V & Navigation Head Unit, DC-DC Converter (Audio)
2915AA/BAGSRS Control Module
3010ACURTAINRear Curtain Module
317.5AMEMORY 1Instrument Cluster, Tire Pressure Monitoring Module, Rear Curtain Module,
Tilt Sensor, A/C Control Module, BCM, Ultrasonic Instrusion Protection Sensor,
Siren, Driver IMS Module, Power Outside Mirror Switch
327.5AA/BAG INDInstrument Cluster
337.5APDM 3Smart Key Control Module

Downloaded from www.Manualslib.com manuals search engine Maintenance
80
7
No.Fuse ratingSymbol Protected component
MULTI
FUSE
1 80AEPS Control Module
2 60AI/P Junction Box (IPS 0 (4CH), IPS 1 (4CH), IPS 2 (2CH),
Fuse - F13/F14/F19/F20/F21/F26/F36)
3 40AESP Control Module, Multipurpose Check Connector
440AESP Control Module, Multipurpose Check Connector
540ARLY. 9 (Start Relay), Ignition Switch (W/O Button Start),
RLY. 6 (PDM 4 (IG2) Relay, With Button Start)
640ARLY. 4 (Blower Relay)
740ARLY. 11 (Rear Defogger Relay)
860AI/P Junction Box (IPS 3 (4CH), IPS 4 (4CH), Fuse - F2/F7/F9/F15)
FUSE
930ADC-DC Converter (AMP)
1030AElectric Parking Brake Module
1130AElectric Parking Brake Module
1240A(GSL)50A(DSL)RLY. 1 (C/FAN LO Relay), RLY. 2 (C/FAN HI Relay)
1315AICM Relay Box (Front Deicer Relay)
Engine compartment main fuse panel

Downloaded from www.Manualslib.com manuals search engine 785
Maintenance
LIGHT BULBS
Use only the bulbs of the specifiedwattage.
✽
✽ NOTICE
After driving in heavy rain or washing
the vehicle, headlight and taillight lenses
could appear frosty. This condition is
caused by the temperature difference
between the lamp inside and outside.
This is similar to the condensation on
your windows inside your vehicle during
rain and doesn’t indicate a problem with
your vehicle. If the water leaks into the
lamp bulb circuitry, have the vehicle
checked by an authorized HYUNDAI
dealer.
Headlight, position light, turn sig-
nal light and front fog light bulb
replacement
(1) Headlight (Low)
(2) Smart cornering light
(3) Headlight (High)
(4) Front turn signal light
(5) Position light
(6) Dedicated lamp (DRL) (if equipped)
(7) Front fog light (if equipped)
WARNING - Working on
the lights
Prior to working on the light, firmly
apply the parking brake, ensure
that the ignition switch is turned to
the “LOCK” position and turn off
the lights to avoid sudden move-
ment of the vehicle and burning
your fingers or receiving an electric
shock.
CAUTION
Be sure to replace the burned-out
bulb with one of the same wattagerating. Otherwise, it may causedamage to the fuse or electric wiring system.
CAUTION
If you don’t have necessary tools,the correct bulbs and the expertise,consult an authorized HYUNDAIdealer. In many cases, it is difficultto replace vehicle light bulbs because other parts of the vehiclemust be removed before you canget to the bulb. This is especiallytrue if you have to remove the head-light assembly to
get to the bulb(s).
Removing/installingthe headlight
assembly can result in damage to the vehicle.OVF071030

Downloaded from www.Manualslib.com manuals search engine Maintenance
88
7
Headlight (HID type), position light
and dedicated lamp
If the light bulb does not operate, have
the vehicle checked by an authorized
HYUNDAI dealer.
✽ ✽ NOTICE
HID lamps have superior performance
vs. halogen bulbs. HID lamps are esti-
mated by the manufacturer to last twice
as long or longer than halogen bulbs
depending on their frequency of use.
They will probably require replacement
at some point in the life of the vehicle.
Cycling the headlamps on and off more
than typical use will shorten HID lamps
life. HID lamps do not fail in the same
manner as halogen incandescent lamps.
If a headlamp goes out after a period of
operation but will immediately relight
when the headlamp switch is cycled it is
likely the HID lamp needs to be
replaced. HID lighting components are
more complex than conventional halo-
gen bulbs thus have higher replacement
cost.
Headlight and front fog light aim-
ing (for Europe)
Headlight aiming
1. Inflate the tires to the specified pres-
sure and remove any loads from the
vehicle except the driver, spare tire,
and tools.
2. The vehicle should be placed on a flat floor.
3. Draw vertical lines (Vertical lines pass- ing through respective head lamp cen-
ters) and a horizontal line (Horizontal
line passing through center of head
lamps) on the screen.
4. With the head lamp and battery in nor- mal condition, aim the head lamps so
the brightest portion falls on the hori-
zontal and vertical lines.
WARNING - HID Headlight
low beam (if equipped)
Do not attempt to replace or
inspect the low beam (XENON bulb)
due to electric shock danger. If the
low beam (XENON bulb) is not
working, have your vehicle checked
by an authorized HYUNDAI Dealer.
OVF071050

Downloaded from www.Manualslib.com manuals search engine Maintenance
98
7
Interior light bulb replacement
Map lamp, vanity mirror lamp,
room lamp (Type A), luggage room lamp and glove box lamp
1. Using a flat-blade screwdriver, gently pry the lens from the interior light
housing.
2. Remove the bulb by pulling it straight out.
3. Install a new bulb in the socket.
4. Align the lens tabs with the interior light housing notches and snap the
lens into place.
Room lamp (Type B)
If the light bulb does not operate, have
the vehicle checked by an authorized
HYUNDAI dealer.
WARNING
Prior to working on the Interior
Lights, ensure that the “OFF” button
is pressed to avoid burning your fin-
gers or receiving an electric shock.
CAUTION
Be careful not to dirty or damagelens, lens tab, and plastic housings.
Map lamp
Glove box lamp
Luggage room lamp
Vanity mirror lamp
Room lamp
OVF071046/OXM079041/OVF071044/OVF071045/OVF071047/OHG070038
■
■
■
■T
T
T
T
y
y
y
y
p
p
p
p
e
e
e
e




A
A
A
A
■
■
■
■T
T
T
T
y
y
y
y
p
p
p
p
e
e
e
e




B
B
B
B

Downloaded from www.Manualslib.com manuals search engine Maintenance
100
7
Waxing
Wax the vehicle when water will no
longer bead on the paint.
Always wash and dry the vehicle before
waxing. Use a good quality liquid or
paste wax, and follow the manufacturer’s
instructions. Wax all metal trim to protect
it and to maintain its luster.
Removing oil, tar, and similar materials
with a spot remover will usually strip the
wax from the finish. Be sure to re-wax
these areas even if the rest of the vehicle
does not yet need waxing.Finish damage repair
Deep scratches or stone chips in the
painted surface must be repaired
promptly. Exposed metal will quickly rust
and may develop into a major repair
expense.
✽ ✽
NOTICE
If your vehicle is damaged and requires
any metal repair or replacement, be sure
the body shop applies anti-corrosion
materials to the parts repaired or
replaced.
CAUTION
Wiping dust or dirt off the body
with a dry cloth will scratch thefinish.
Do not use steel wool, abrasive cleaners, or strong detergentscontaining highly alkaline orcaustic agents on chrome-platedor anodized aluminum parts. This may result in damage to the pro-tective coating and cause discol-oration or paint deterioration.
CAUTION
Water washing in the engine com- partment including high pressurewater washing may cause the fail-ure of electrical circuits located inthe engine compartment.
Never allow water or other liquids to come in contact with electri-cal/electronic components insidethe vehicle as this may damagethem.
OJB037800

Downloaded from www.Manualslib.com manuals search engine Maintenance
104
7
Interior care
Interior general precautions
Prevent caustic solutions such as per-
fume and cosmetic oil from contacting
the dashboard because they may cause
damage or discoloration. If they do con-
tact the dashboard, wipe them off imme-
diately. See the instructions that follow for
the proper way to clean vinyl.
Cleaning the upholstery and interior
trim
Vinyl
Remove dust and loose dirt from vinyl
with a whisk broom or vacuum cleaner.
Clean vinyl surfaces with a vinyl cleaner.
Fabric
Remove dust and loose dirt from fabric
with a whisk broom or vacuum cleaner.
Clean with a mild soap solution recom-
mended for upholstery or carpets.
Remove fresh spots immediately with a
fabric spot cleaner. If fresh spots do not
receive immediate attention, the fabric
can be stained and its color can be
affected. Also, its fire-resistant properties
can be reduced if the material is not
properly maintained.
Cleaning the lap/shoulder belt web-bing
Clean the belt webbing with any mild
soap solution recommended for cleaning
upholstery or carpet. Follow the instruc-
tions provided with the soap. Do not
bleach or re-dye the webbing because
this may weaken it.
Cleaning the interior window glass
If the interior glass surfaces of the vehi-
cle become fogged (that is, covered with
an oily, greasy or waxy film), they should
be cleaned with glass cleaner. Follow the
directions on the glass cleaner container.CAUTION
Never allow water or other liquids to come in contact withelectrical/electronic componentsinside the vehicle as this may dam-age them.
CAUTION
Using anything but recommended cleaners and procedures may affectthe fabric’s appearance and fire-resistant properties.
CAUTION
When cleaning leather products(steering wheel, seats etc.), useneutral detergents or low alcoholcontent solutions. If you use highalcohol content solutions oracid/alkaline detergents, the color of the leather may fade or the sur-face may get stripped off.
CAUTION
Do not scrape or scratch the insideof the rear window. This may resultin damage to the rear windowdefroster grid.

Downloaded from www.Manualslib.com manuals search engine Maintenance
106
7
3. Exhaust emission control
system
The Exhaust Emission Control System is
a highly effective system which controls
exhaust emissions while maintaining
good vehicle performance.
Vehicle modifications
This vehicle should not be modified.
Modification of your vehicle could affect
its performance, safety or durability and
may even violate governmental safety
and emissions regulations.
In addition, damage or performance
problems resulting from any modification
may not be covered under warranty.
If you use unauthorized electronic
devices, it may cause the vehicle to
operate abnormally, wire damage, bat-
tery discharge or fire. For your safety,
do not use unauthorized electric
devices.
Engine exhaust gas precautions (carbon monoxide)
Carbon monoxide can be present with other exhaust fumes. Therefore, if you
smell exhaust fumes of any kind inside
your vehicle, have it inspected and
repaired immediately. If you ever sus-
pect exhaust fumes are coming into
your vehicle, drive it only with all the
windows fully open. Have your vehicle
checked and repaired immediately. Do not operate the engine in confined
or closed areas (such as garages) any
more than what is necessary to move
the vehicle in or out of the area.
When the vehicle is stopped in an open area for more than a short time
with the engine running, adjust the
ventilation system (as needed) to draw
outside air into the vehicle.
Never sit in a parked or stopped vehi- cle for any extended time with the
engine running.
When the engine stalls or fails to start, excessive attempts to restart the
engine may cause damage to the
emission control system.
WARNING- Exhaust
Engine exhaust gases contain car-
bon monoxide (CO). Though color-
less and odorless, it is dangerous
and could be lethal if inhaled.
Follow the instructions following to
avoid CO poisoning.

Downloaded from www.Manualslib.com manuals search engine Index
2I
AFLS (Adaptive Front Lighting System)....................4-103
Air bag warning label ....................................................3-63
Air bag warning light.....................................................3-43
Air bags........................................................................\
..3-40Air bag warning label ..................................................3-63
Air bag warning light ..................................................3-43
Curtain air bag .............................................................3-54
Driver's and passenger's front air bag .........................3-48
Passenger’s front air bag ON indicator .......................3-44
Passenger’s front air bag ON/OFF switch ..................3-50
Side impact air bag ......................................................3-53
SRS components and functions ...................................3-45
Air cleaner .....................................................................7-5\
1
Air ventilation seat .........................................................3-11
Alarm system .................................................................4-12
Anti-lock brake system (ABS) ......................................5-39
Appearance care.............................................................7-99 Exterior care ................................................................7-99
Interior care ...............................................................7-104
Armrest ........................................................................\
..3-14
Ashtray ........................................................................\
.4-140
Audio remote control ...................................................4-154
Audio system ...............................................................4-153 Audio remote control.................................................4-1\
54
Roof antenna..............................................................4-153 Auto defogging system ................................................4-135
Auto hold .......................................................................5\
-36
Auto light/AFLS position ..............................................4-98
Automatic climate control system ...............................4-121
Air conditioning ........................................................4-128
Automatic heating and air conditioning ....................4-122
Climate control air filter ............................................4-131
Manual heating and air conditioning.........................4-123
Automatic transaxle .......................................................5-22 Paddle shifter ...............................................................5-25
Shift lock system .........................................................5-26
Sports mode .................................................................5-25
Automatic transaxle shift position indicator .................4-52
Aux, USB and iPod .....................................................4-143
Barrier net ....................................................................4-14\
5
Battery........................................................................\
....7-58
Battery saver function....................................................4-96
Before driving ..................................................................5-3
Bottle holders, see cup holders ....................................4-141
Brake system..................................................................5-29 Anti-lock brake system (ABS) ....................................5-39
Auto hold .....................................................................5-3\
6
Electric parking brake .................................................5-31
Electronic stability program (ESP) .............................5-41
A
B

Downloaded from www.Manualslib.com manuals search engine Index
4I
Defrosting (Windshield) ..............................................4-133
Dimensions ......................................................................8-\
2
Display illumination, see instrument panel illumination........................................................................\
............4-49
Displays, see instrument cluster ....................................4-48
Door locks......................................................................4-\
15 Central door lock switch .............................................4-16
Child-protector rear door lock .....................................4-19
Deadlocks ....................................................................4-18\
Drinks holders, see cup holders...................................4-141
Driver's and passenger's front air bag............................3-48
Driver's position memory system ..................................4-39
Driving at night..............................................................5-66
Driving in flooded areas ................................................5-67
Driving in the rain .........................................................5-67
Easy access function ......................................................4-40
Economical operation ....................................................5-63
Electric chromic mirror (ECM) .....................................4-44
Electric parking brake....................................................5-31
Electric power steering ..................................................4-41
Electronic stability program (ESP)................................5-41
E-mark label...................................................................8-10
Emergency commodity ..................................................6-30 Emergency starting ..........................................................6-5
Jump starting .................................................................6-5
Push starting ..................................................................6-6
Emergency Stop Signal (ESS) .......................................5-45
Emergency while driving.................................................6-3
Emission control system ..............................................7-105 Crankcase emission control system...........................7-105
Evaporative emission control System .......................7-105
Exhaust emission control system ..............................7-106
Engine ........................................................................\
......8-2
Engine compartment ................................................2-8, 7-2
Engine coolant ...............................................................7-45
Engine number .................................................................8-9
Engine oil .......................................................................7\
-44
Engine overheats..............................................................6-7
Engine start/stop button ...................................................5-8
Engine temperature gauge .............................................4-50
Engine will not start.........................................................6-4
Evaporative emission control System .........................7-105
Exhaust emission control system.................................7-106
Explanation of scheduled maintenance items ...............7-41
Exterior care...................................................................7-99
Exterior features Mounting bracket for roof carrier .............................4-151
E