ignition HYUNDAI I800 2016 Owners Manual

Maintenance
48 7
Engine compartment fuse
replacement
1. Turn the ignition switch and all other
switches off.
2. Remove the fuse panel cover by
pressing the tab and pulling up.3. Check the removed fuse; replace it if it
is blown. To remove or insert the fuse,
use the fuse puller in the engine com-
partment fuse panel.
4. Push in a new fuse of the same rating,
and make sure it fits tightly in the clips.
If it fits loosely, we recommend that
you consult a HYUNDAI authorised
repairer.
Main fuse
If the main fuse is blown, it must be
removed as follows:
1. Disconnect the negative battery cable.
2. Remove the nuts shown in the picture
above.
3. Replace the fuse with a new one of the
same rating.
4. Reinstall in the reverse order of
removal.
✽NOTICE
If the multi fuse is blown, we recom-
mend that you consult a HYUNDAI
authorised repairer.
CAUTION
After checking the fuse panel in the
engine compartment, securely
install the fuse panel cover. If not,
electrical failures may occur from
water contact.OTQ077045
OTQ077043R
OTQ077044R
Diesel only
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Maintenance
52 7
Engine compartment main fuse panel
Description Fuse rating Protected component
ALT 150A/200A Fuse(A/CON, FRT DEICER), Fusible link(FRT HTR, RR HTR, RR HTD, C/FAN, F/FILTER, ABS 1/2),
Generator, E/R fuse & relay box RH
B+ 1 50A Fuse(DR LOCK, FRT FOG LP, B/ALARM, Power connector(AUDIO-1, ROOM LP))
B+ 2 30A Fuse(FUEL LID, P/WDW LH/RH, HAZARD), Multipurpose check connector
B+ 3/RAD FAN 5 40A Fuse(STOP LP, BWS), Radiator fan relay(G4KC)
IG 1 40A Ignition switch(ACC, IG1)
IG 2 40A Ignition switch(IG2, START), Start relay
ECU 3 30A/20A Engine control relay
HEATER FRT 40A Front blower relay
REAR HEATED 40A Rear defogger relay
HEATER RR 40A Rear blower relay
ABS 1 40A ABS control module(G4KC)
ABS 2 40A ABS control module(G4KC)
COOLING FAN 1 30A Condenser fan relay 1
COOLING FAN 2 30A Radiator Fan Motor
FUEL HEATER 30A Fuel filter heater relay(DIESEL)
ECU 4/TCU 10A TCM, ECM (Petrol)
HORN 10A Horn relay
HEATER 20A Fuel fired heater control module(D4CB)
FUEL PUMP 15A Fuel pump relay(G4KC)
ALT 10A Generator(D4BH)
H/LAMP HI 15A Head lamp(HIGH) relay, Head lamp(LOW) relay
A/CON 10A A/C relay
DEICER 15A Windscreen defogger relay (if equipped)
TAIL LAMP LH 10A Head lamp LH(Position lamp), Rear combi lamp LH, License lamp LH
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753
Maintenance
Description Fuse rating Protected component
TAIL LAMP RH 10A Head lamp RH(Position lamp), Rear combi lamp RH, License lamp RH
HEAD LAMP LH 10A Head lamp LH
HEAD LAMP RH 10A Head lamp RH
SENSOR 1 10A A/C relay, Condenser fan relay(D4CB), Lambda sensor(D4CB), PTC heater relay #1(D4CB), Stop lamp
switch(D4CB)
SENSOR 2 15A D4CB: Camshaft position sensor, Glow plug relay, EGR actuator, VGT control valve, Immobiliser control module
G4KC: Fuel pump relay, Canister purge solenoid valve, Oil control valve, Crankshaft position sensor,
Oxygen sensor, Immobiliser control module, Idle speed control actuator
IGN COIL 15A Ignition coil #1~#4(G4KC), Condenser(G4KC)
ECU 1 10A ECM(D4CB)
ECU 2 20A ECM(D4CB, G4KC), Injector #1~#4(G4KC)
Engine compartment sub fuse panel (Diesel engine)
Description Fuse rating Protected component
GLOW 80A Glow plug relay
PTC HEATER 1 40A PTC heater relay #1
PTC HEATER 2 40A PTC heater relay #2
PTC HEATER 3 40A PTC heater relay #3
ABS 1 40A ABS/ESC control module
ABS 2 40A ABS/ESC control module
ECU 15A Electronic Control Unit Power
FUEL PUMP 20A Fuel Pump Motor
DCU 1 20A Dosing Control Unit Power 1
DCU 2 20A Dosing Control Unit Power 2
DCU 3 20A Dosing Control Unit Power 3
DCU 60A Dosing Control Unit Main Power
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Maintenance
54 7
LIGHT BULBS
Use only the bulbs of the specified
wattage.
✽NOTICE
After heavy, driving rain or washing,
headlight and taillight lenses could
appear frosty. This condition is caused
by the temperature difference between
the lamp inside and outside. This is sim-
ilar to the condensation on your win-
dows inside your vehicle during the rain
and doesn’t indicate a problem with
your vehicle. If the water leaks into the
lamp bulb circuitry, we recommend that
the system be checked by a HYUNDAI
authorised repairer.
Headlight, position light, turn sig-
nal light, front fog light bulb
replacement
(1) Headlight (High)
(2) Headlight (Low)
(3) Position light
(4) Front turn signal light
(5) Front fog light (if equipped)
WARNING - Working on
the lights
Prior to working on the light, firmly
apply the parking brake, ensure
that the ignition switch is turned to
the LOCK position and turn off the
lights to avoid sudden movement
of the vehicle and burning your fin-
gers or receiving an electric shock.
CAUTION
Be sure to replace the burned-out
bulb with one of the same wattage
rating. Otherwise, it may cause
damage to the fuse or electric
wiring system.
CAUTION
If you don’t have necessary tools,
the correct bulbs and the expertise,
we recommend that you consult a
HYUNDAI authorised repairer. In
many cases, it is difficult to replace
vehicle light bulbs because other
parts of the vehicle must be
removed before you can get to the
bulb. This is especially true if you
have to remove the headlight
assembly to get to the bulb(s).
Removing/installing the headlight
assembly can result in damage to
the vehicle.
OTQ076049
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771
Maintenance
Operating precautions for catalytic
converters (if equipped)Your vehicle is equipped with a catalytic
converter emission control device.
Therefore, the following precautions
must be observed:
• Use only UNLEADED FUEL for petrol
engines.
• Do not operate the vehicle when there
are signs of engine malfunction, such
as misfire or a noticeable loss of per-
formance.
• Do not misuse or abuse the engine.
Examples of misuse are coasting with
the ignition off and descending steep
grades in gear with the ignition off.
• Do not operate the engine at high idle
speed for extended periods (5 minutes
or more).
• Do not modify or tamper with any part
of the engine or emission control sys-
tem. We recommend that the system
be inspected by a HYUNDAI autho-
rised repairer.
• Avoid driving with a very low fuel level.
If you run out of petrol, it could cause
the engine to misfire and result in
excessive loading of the catalytic con-
verter.
Failure to observe these precautions
could result in damage to the catalytic
converter and to your vehicle.
Additionally, such actions could void your
warranties.Diesel Particulate Filter (if equipped)
The Diesel Particulate Filter (DPF) sys-
tem removes the soot in the exhaust gas.
Unlike a disposable air filter, the DPF
system automatically burns (oxidizes)
and removes the accumulated soot
according to the driving condition. In
other words, the active burning by engine
control system and high exhaust gas
temperature caused by normal/high driv-
ing condition burns and removes the
accumulated soot.
However, if the vehicle continues to be
driven at repeated short distance or driv-
en at low speed for a long time, the accu-
mulate soot may not be automatically
removed because of low exhaust gas
temperature. More than a certain amount
of soot deposited, the malfunction indica-
tor light ( ) illuminates.
When the malfunction indicator light
blinks, it may stop blinking by driving the
vehicle at more than 37 mph (60km/h) or
at more than second gear with 1500 ~
2500 engine rpm for a certain time (for
about 25 minutes).
WARNING- Fire
• A hot exhaust system can ignite
flammable items under your vehi-
cle. Do not park, idle, or drive the
vehicle over or near flammable
objects, such as grass, vegeta-
tion, paper, leaves, etc.
• The exhaust system and catalytic
system are very hot whilst the
engine is running or immediately
after the engine is turned off. Keep
away from the exhaust system
and catalytic, you may get burned.
Also, do not remove the heat sink
around the exhaust system, do
not seal the bottom of the vehicle
or do not coat the vehicle for cor-
rosion control. It may present a
fire risk under certain conditions.
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If the malfunction indicator light ( )
continues to be blinked or the warn-
ing massage "check exhaust system"
illuminates in spite of the procedure,
please visit a HYUNDAI authorised
repairer and the check the DPF system.
If you continue to drive with the malfunc-
tion indicator light blinking for a long
time, the DPF system can be damaged
and fuel consumption can be worsen.Selective Catalytic Reduction
(if equipped)
The Selective Catalytic Reduction (SCR)
system is to catalytically convert NOx to
Nitrogen and Water by using the reduc-
tion agent, the urea solution.
Urea gauge (if equipped)
The urea solution gauge indicates the
approximate amount of remaining urea
solution inside the urea solution tank.
❈The urea gauge image pops up, when-
ever the ignition switch is pressed to
the ON position.
CAUTION - Diesel Fuel
(if equipped with DPF)
It is recommended to use the regu-
lated automotive diesel fuel for
diesel vehicle equipped with the
DPF system.
If you use diesel fuel including high
sulfur (more than 50 ppm sulfur)
and unspecified additives, it can
cause the DPF system to be dam-
aged and white smoke can be emit-
ted.
772
Maintenance
OTQ045316
OTQ045317 ■Type A
■Type B
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773
Maintenance
Low urea warning message
(if equipped)
The lack warning messages of Urea
appear below Urea 3.7 litre. When the
warning message "Low Urea" is dis-
played with SCR warning lamp ( ), the
urea tank needs to be refilled. If not
refilled for a considerable mileage, visual
warning system will escalate the intensi-
ty by displaying the message "Refill
Urea" with SCR warning lamp ( ).
In this case, the tank soon needs to be
refilled. The remaining urea in the tank
approaches to too low level the warning
message "Refill Urea in 000km or vehicle
will not start" with SCR warning lamp
( ). "xxx km(mile)" represents the
remaining travel distance allowed, so do
not continue driving to the limit of the
remaining travel distance without refill-
ing.
Otherwise, the vehicle can't be restarted
once the engine is turned off by ignition
key. Based on the driving pattern, envi-
ronmental condition and road profile, the
deducted remaining mileage may differ
from the actual travel distance.When "Low Urea" or "Refill Urea" mes-
sage is displayed, add at least 2 litres of
urea. When "Refill Urea in 000km or vehi-
cle will not start" message is displayed,
fill up urea at least 4 litres. When "Refill
Urea tank or vehicle will not start" mes-
sage is displayed with SCR warning lamp
( ), the vehicle can't be restarted once
the engine is turned off by ignition key.
For the above cases, full replenishment
is always recommended.
OTQ045307/OTQ045308/OTQ045309/OTQ045310

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Maintenance
76 7
Adding the urea solution
To refill the urea solution from the
refill hose
1. Press the ignition switch to the OFF
position.
2. Turn the urea solution tank cap in a
counterclockwise direction to open it.
3. Fully insert the refill hose to add the
ISO 22241-specified urea solution
over 5 litres or above the mark on the
urea solution tank.
❈Pay the great caution not to add the
urea solution into the fuel tank. If
not, it surely applies adverse impact
on the vehicle performance, causing
various malfunctions.❈Never use the urea solution mixture
with additives or water. It may allow
foreign substances to enter the urea
solution tank. If so, it surely applies
adverse impact on the vehicle per-
formance, causing various malfunc-
tions.
❈Use only the ISO 22241-specified
urea solution. Any unauthorized
urea solution surely applies adverse
impacts on the vehicle performance,
causing various malfunctions.
4. Turn the urea solution tank cap in a
clockwise direction to securely close it.
To refill the urea solution from the
refill bottle
1. Press the ignition switch to the OFF
position
2. Turn the urea solution tank cap in a
counterclockwise direction to open it.
3. Add the ISO 22241-specified urea
solution over 5 litres or above the mark
on the urea solution tank.
❈Pay the great caution not to add the
urea solution into the fuel tank. If
not, it surely applies adverse impact
on the vehicle performance, causing
various malfunctions.
❈Pay the great caution not to over-fill
the (completely) fulfilled urea solu-
tion tank by force whilst refilling the
urea solution from the refill bottle.
The over-filled urea solution tank will
be expanded when it becomes
frozen and this can cause a serious
malfunction of the urea solution tank
or urea solution system.
❈Never use the urea solution mixture
with additives or water. It may allow
foreign substances to enter the urea
solution tank. If so, it surely applies
adverse impact on the vehicle per-
formance, causing various malfunc-
tions.
OTQ045023
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777
Maintenance
❈Use only the ISO 22241-specified
urea solution. Any unauthorized
urea solution surely applies adverse
impacts on the vehicle performance,
causing various malfunctions.
4. Turn the urea solution tank cap in a
clockwise direction to securely close it.
Adding the urea solution: Every approxi-
mately 6,000 km (The urea solution con-
sumption is dependent on the road pro-
file, driving pattern and environmental
condition)
❈It takes some time to update the clus-
ter gauges after the UREA injection.(Continued)
• The urea solution system (i.e.
urea solution nozzle, urea solu-
tion pump, and DCU) operates for
approximately 2 minutes more to
eliminate the remaining urea
solution inside, even after the
ignition switch is pressed to the
OFF position. Before the mainte-
nance service, make sure that the
urea solution system is com-
pletely turned OFF.
• The poor urea solution or the
unauthorized liquids may dam-
age the vehicle components,
including the DPF system. Any
unverified additives in the urea
solution may clog the SCR cata-
lyst and cause other malfunc-
tions, which require the expen-
sive DPF system to be replaced.
• When the urea solution contacts
with the eyes or the skin, you
should thoroughly wash the con-
taminated skin area. .
• When you swallow the urea solu-
tion, thoroughly rinse your mouth
and drink a lot of fresh water. Then,
immediately consult a doctor.
(Continued)WARNING
• Do not apply any external impact
on the DPF system. It may dam-
age the catalyst, which is
equipped inside the DPF system.
• Do not arbitrarily modify or
manipulate the DPF system by
redirecting or lengthen the
exhaust pipe. It may adversely
impact the DPF system.
• Avoid contact with the drained
water from the exhaust pipe. The
water is slightly acid and harmful
to skin. If contacted, thoroughly
wash it.
• Any arbitrary manipulation or
modification of the DPF system
may cause a system malfunction.
The DPF system is controlled by
the complex device.
• Wait for the DPF system to cool
down before the maintenance
service, as it is hot due to the
heat generation. Otherwise, it
may case a skin burn.
• Add only the specified urea solu-
tion, when your vehicle is
equipped with the urea solution
system.
(Continued)
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