battery HYUNDAI IONIQ 2020 Repair Manual

7-51
7
Maintenance
Motor compartment fuse panel
(Battery terminal cover)
Inside the fuse/relay box cover, you
can find the fuse/relay label describ-
ing fuse/relay name and capacity.
Information
Not all fuse panel descriptions in this
manual may be applicable to your
vehicle; the information is accurate at
the time of printing. When you inspect
the fuse panel in your vehicle, refer to
the fuse panel label.
i
OAEE076018
OAEE076043
After checking the fuse panel in the motor compartment, securely
install the cover. If it is not securely latched, electrical failure may occur
from water contact.
NOTICE

7-54
Maintenance
Headlamp and parking lamp
1. Open the hood.
2. Disconnect the negative battery
cable.
3. Remove the headlamp bulb cover
(1) by turning it counterclockwise.
4. Disconnect the headlamp bulb
socket-connector. (for low beam
and high beam)
5. Remove the bulb from the head-
lamp assembly.
6. Install a new bulb.7. Connect the headlamp bulb sock-
et-connector. (for low beam and
high beam)
8. Install the headlamp bulb cover (1)
by turning it clockwise.
Information
The headlamp aiming should be
adjusted after an accident or after the
headlamp assembly is reinstalled at an
authorized HYUNDAI dealer.
Turn signal
1. Open the hood.
2. Disconnect the negative battery
cable.
3. Remove the socket from the
assembly by turning the socket
counterclockwise until the tabs on
the socket align with the slots on
the assembly.
4. Remove the bulb from the socket
by pressing it in and rotating it
counterclockwise until the tabs on
the bulb align with the slots in the
socket. Pull the bulb out of the
socket.
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OAE076030
Parking lampLow beam
OAE076031
High beam

7-55
7
Maintenance
5. Install a new bulb by inserting it
into the socket and rotating it until
it locks into place.
6. Install the socket in the assembly
by aligning the tabs on the socket
with the slots in the assembly.
7. Push the socket into the assembly
and turn the socket clockwise.Side marker
1. Open the hood.
2. Disconnect the negative battery
cable.
3. Remove the socket from the
assembly by turning the socket
counterclockwise until the tabs on
the socket align with the slots on
the assembly.
4. Remove the bulb from the socket
by pulling out the bulb.
5. Insert a new bulb.
■ ■
Type B - LED type
(1) Headlamp (high)
(2) Headlamp (low)
(3) Turn signal lamp
(4) Parking lamp
(5) Side marker lamp
OAE078052

7-57
7
Maintenance
Turn signal lamp
1. Open the hood.
2. Disconnect the negative battery
cable.
3. Remove the socket from the
assembly by turning the socket
counterclockwise until the tabs on
the socket align with the slots on
the assembly.
4. Remove the bulb from the socket
by pressing it in and rotating it
counterclockwise until the tabs on
the bulb align with the slots in the
socket. Pull the bulb out of the
socket.5.Insert a new bulb by inserting it into
the socket and rotating it until it
locks into place.
6.Install the socket into the assembly
by aligning the tabs on the socket
with the slots in the assembly.
7.Push the socket into the assembly
and turn the socket clockwise.
Daytime Running Light (DRL)
Your vehicle is equipped with LED
lamps. LED lamps do not have
replaceable bulbs. If the LED lamp
does not operate, have the vehicle
checked by an authorized HYUNDAI
dealer.
OAE078049
OAEPH078041

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8-2
Specifications, Consumer information and Reporting safety defects
Itemsin (mm)
Overall length175.9 (4,470)
Overall width71.6 (1,820)
Overall height58 (1,475)
Front tread61.2 (1,555)
Rear tread 61.5 (1,564)
Wheelbase106.3 (2,700)
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Motor Battery (Lithium-Ion Polymer)Charger (OBC)
Max. Output (kW)
Max. Torque (Nm) Capacity (kWh)Power Output (kW)Voltage (V)Max. Output (kW)
100
295 38.31133197.2
OBC : On-Board Battery Chargers

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Electric Vehicle ........................................................H3
Characteristics of Electric Vehicles ......................H3
Battery Information ................................................H3
Main Components ....................................................H4
High Voltage Battery (lithium-ion polymer)........H5
High Voltage Battery Warmer System .................H6
Nearby Stations .......................................................H7
Energy Information .................................................H8
Battery information ............................................................H8
Energy consumption .........................................................H8
Charge Management ...............................................H9
Charging and climate..........................................................H9
Charging location ..............................................................H10
Charging limit .....................................................................H11
Charging current ...............................................................H11
ECO Driving ............................................................H11
CO2 reduction ....................................................................H12
Driving history ...................................................................H12
EV Settings .............................................................H12
Winter mode for the EV Battery ..................................H12
Warning ...............................................................................H13
EV route ..............................................................................H13
Charging Information ............................................H14
Charging Time Information ..................................H14
Charging Types ......................................................H15
Charging Status .....................................................H16
Locking Charging Cable ........................................H17
When the Charging Connector is Locked ...................H17
Scheduled Charging...............................................H18
Charging Precautions............................................H19
AC Charge ...............................................................H21
How to Connect AC Charger ..........................................H21
Unlock Charging Door in Emergency ..........................H24
Checking Charging Status ...............................................H25
How to Disconnect AC Charger.....................................H26
Unlock Charging Connector in Emergency ................H27
DC Charge ..............................................................H28
How to Connect DC Charger ..........................................H28
Unlock Charging Door in Emergency ..........................H30
Checking Charging Status ...............................................H31
How to Disconnect DC Charger.....................................H32
Trickle Charge ........................................................H33
How to set the charge level of the portable
charger ................................................................................H33
How to Connect Portable Charger
(ICCB: In-Cable Control Box) ..........................................H34

Unlock Charging Door in Emergency ..........................H38
Checking Charging Status ...............................................H39
Charging Status Indicator Lamp for Portable
Charger ................................................................................H40
How to Disconnect Portable Charger
(ICCB: In-Cable Control Box) ..........................................H43
Unlock Charging Connector in Emergency ................H44
Precautions for Portable Charger
(ICCB: In-Cable Control Box) ..........................................H44
EV Charging Troubleshooting
- Steps to Consider ...............................................H45
How to Start the Vehicle ......................................H46
How to Stop the Vehicle.......................................H46
Virtual Engine Sound System ..............................H47
Distance to Empty .................................................H47
When destination is not set ...........................................H48
When destination is set...................................................H48
Tips for Improving Distance to Empty ...............H49
Power/Charge Gauge............................................H49
State of Charge (SOC) Gauge for High Voltage
Battery ...................................................................H49
Warning and Indicator Lights
(related to electric vehicle) .................................H50
Ready Indicator ................................................................H50
Service Warning Light .....................................................H51
This warning light illuminates : ......................................H51
Power Down Warning Light ...........................................H51
Charging Indicator Light..................................................H52
High Voltage Battery Level Warning Light .................H52
Regenerative Brake Warning Light ..............................H52
LCD Display Messages ..........................................H52
Shift to P to charge .........................................................H52
Remaining Time .................................................................H53
Charging Door Open ........................................................H53
Charging Stopped. Check the AC/DC charger ...........H53
Charging Stopped. Check the cable connection .......H54
Check regenerative brakes/
Stop vehicle and check regenerative brakes ............H55
Low Battery........................................................................H55
Charge immediately. Power limited ..............................H55
Low outside temperature may limit power output.
Charge EV battery/Low EV battery temperature.
Power limited .....................................................................H56
Battery Overheated! Stop safety .................................H56
Power limited .....................................................................H57
Stop vehicle and check power supply .........................H57
Check virtual engine sound System .............................H58
Check electric vehicle system .......................................H58
Energy Flow ..........................................................H58
Vehicle Stop........................................................................H59
EV Propulsion ....................................................................H59
Regeneration ......................................................................H59
Aux. Battery Saver+ .............................................H60
Mode ....................................................................................H60
System Setting...................................................................H61
Utility Mode ............................................................H61
System Setting and Activation ......................................H62
System Deactivation .........................................................H62
If an Accident Occurs ...........................................H63
Other Precautions for Electric Vehicle ..............H65
Service Plug ...........................................................H65

H3
Electric Vehicle
An electric vehicle is driven using a
battery and an electric motor. While
general vehicles use an internal
combustion engine and gasoline as
fuel, electric vehicles use electrical
energy that is charged inside the
high voltage battery. As a result,
electric vehicles are eco-friendly in
that they do not require fuel and do
not emit exhaust gases.
Characteristics of Electric
Vehicles
1. It is driven using the electrical
energy that is charged inside the
high voltage battery. This method
prevents air pollution since fuel,
like gasoline, is not required,
negating the emission of exhaust
gases.
2. A high performance motor is used
in the vehicle as well. Compared
to standard, internal combustion
engine vehicles, engine noise and
vibrations are much more minimal
when driving.
3. When decelerating or driving
downhill, regenerative braking is
utilized to charge the high voltage
battery. This minimizes energy
loss and increases the distance to
empty.
4. When the battery charge is not
sufficient, AC charge, DC charge
and trickle charge are available.
(Refer to "Charge Types for
Electric Vehicle" for details.)
Information
What does regenerative braking do?
It uses the electric motor when decel-
erating or braking which transforms
vehicle motion (kinetic energy) to elec-
trical energy to charge the high volt-
age batteries. (Torque is applied in the
opposite direction when decelerating
to generate braking force and electric
energy.)
Battery Information
• The vehicle is composed of a high
voltage battery that drives the
motor and air-conditioner, and an
auxiliary battery (12 V) that drives
the lamps, wipers, and audio sys-
tem.
The auxiliary battery is automati-
cally charged when the vehicle is in
the ready ( ) mode or the high
voltage battery is being charged.
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H4
Main Components
On-Board Charger (OBC) :
A device that charges the high volt-
age battery by converting AC
power from a charging station to
DC power.
• Inverter :A device that transforms
direct current (DC) from the high
voltage battery into alternating cur-
rent (AC) to supply power to the
electric motor and transforms AC
back into DC when available to
charge the high voltage battery.
LDC :An LDC is a Low Voltage
DC-to-DC converter that trans-
forms power from the high voltage
battery to the low voltage battery
(12V) in order to supply electrical
power to the vehicle to operate the
lights, wipers, multimedia, etc. Electric Motor :A device that con-
verts electrical energy from the
high voltage battery into mechani-
cal energy which is then trans-
ferred as rotational torque to the
wheels in order to drive the vehicle.
Reduction gear :Delivers rota-
tional force of the motor to the tires
at appropriate speeds and torque.
EV Battery (Lithium-ion) :On
board high voltage storage device
with a capacity up to 64 kWh
❈OBC : On-Board Charger
❈LDC : Low Voltage DC-DC Converter
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Do not remove or disassem-
ble high voltage components
and high voltage battery con-
nectors and wires. Also, be
careful not to damage high
voltage components and the
high voltage battery. It may
cause serious injury and sig-
nificantly impact the perform-
ance and durability of the
vehicle.
When inspection and mainte-
nance is required for high volt-
age components, contact an
authorized HYUNDAI dealer.
WARNING

H5
High Voltage Battery (lithium-
ion polymer)
The charge amount of the high
voltage battery may gradually
decrease when the vehicle is not
driving.
The battery capacity of the high
voltage battery may decrease
when the vehicle is stored in
high/low temperatures.
Distance to empty may vary
depending on the driving condi-
tions, even if the charge amount is
the same. The high voltage battery
may expend more energy when
driving at high speed or uphill.
These actions may reduce the dis-
tance to empty.
The high voltage battery is used
when using the air-conditioner /
heater. This may reduce the dis-
tance to empty. Make sure to set
moderate temperatures when
using the air-conditioner/heater.
Natural degradation may occur
with the high voltage battery
depending on the number of years
the vehicle is used. This may
reduce the distance to empty. When the charge capacity and dis-
tance to empty keep falling, con-
tact an authorized HYUNDAI deal-
er for inspection and maintenance.
If the vehicle will not be in use for
an extended period of time, charge
the high voltage battery once every
three months to prevent it from dis-
charging. Also, if the charge
amount is not enough, immediate-
ly charge to full and store the vehi-
cle.
AC charge is recommended to
keep the high voltage battery in
optimal condition.
If the high voltage battery charge
amount is below 20%, you can
keep the high voltage battery per-
formance in optimal condition if
you charge the high voltage battery
to 100%. (Once a month or more is
recommended.)Make sure to use a designated
charger when charging the
high voltage battery. Using dif-
ferent types of chargers may
have a serious impact on vehi-
cle durability.
Make sure that the high volt-
age battery charger gauge
does not reach ''L (Low)". If the
vehicle is kept at ''L (Low)" for
a long period, it may damage
the high voltage battery and
the high voltage battery may
have to be replaced depending
on the level of degradation.
If the vehicle is in a collision,
contact an authorized HYUNDAI
dealer to inspect whether the
high voltage battery is still con-
nected.
CAUTION