Hyundai Ioniq Plug-in Hybrid 2019 - RHD (UK, Australia) Workshop Manual

H51
When the vehicle is paint baked,do not bake over 30 minutes in
70°C (158°F) or 20 minutes in
80°C (176°F) degree.
Do not wash the engine compart- ment, using water. Water may
cause an electric shock to and
damage the electronic.
NOTICE
Never use the package mod-
ules (high voltage battery,
inverter and converter) for any
other purpose.
Do not use an unauthorised
battery charger to charge the
high voltage battery. Doing so
may result in death or serious
injury.
Never locate the high voltage
system near or in a fire.
Never drill into or strike the
package module. Otherwise, it
may be damaged. An electric
shock may occur, resulting in
serious injury or death.
WARNING
Do not disassemble or assem-
ble the high voltage battery
system. Doing so may result
in electric shock, causing
death or serious injury.
If you disassemble or assem-
ble hybrid system compo-
nents improperly, it may dam-
age the performance and reli-
ability of your vehicle.
If electrolyte comes in contact
with your body, clothes or
eyes, immediately flush with a
large quantity of fresh tap
water. Have your eyes exam-
ined by a doctor as soon as
possible.
WARNING
Never assemble or disassemble
the high voltage battery system.
If you assemble or disassem-
ble the high voltage battery
system, the durability and per-
formance of the vehicle may be
damaged.
When you want to check the
high voltage battery system,
have the vehicle checked and
inspected by a HYUNDAI
authorised repairer.
Do not touch the high voltage
battery and high voltage cable
connected to motor (orange
colour). Severe burns and elec-
tric shock may occur. For your
safety, do not touch the cover
of electronic components and
electronic cable. Do not remove
the cover of electronic compo-
nents and electronic cable. In
particular, never touch the high
voltage battery system when
the hybrid system in operation.
It may result in death or serious
injury.
WARNING

H52
Service Plug
Never touch the service plug.
Service plug is attached to high
voltage hybrid battery system.
Touching the service plug will
result in death or serious injury.
Service personnel should follow
procedure in service manual.
DANGER
OAEQ046018
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(Continued)
Do not drop water or liquid on
to HPCU, HSG, motor and
fuses. The hybrid system com-
ponents are covered. If you
drop water or liquid on to
hybrid system compone nts, it
may result in electric shock.
This hybrid vehicle uses the
hybrid battery system inverter
and converter to generate high
voltage. High voltage in the
hybrid battery system is very
dangerous and may cause
severe burns and electric
shock. This may result in seri-
ous injury or death.
For your safety, never touch,
replace, disassemble or remove
the hybrid battery system
including components, cables
and connectors. Severe burns
or electric shock may result in
serious injury or death when
you fail to follow this warning.
When the hybrid battery sys-
tem operates, the hybrid bat-
tery system can be hot. Always
be careful because burns or
electric shock may be caused
by high voltage.
(Continued)
WARNING

H53
Hybrid Battery Cooling Duct
The hybrid battery cooling duct is
located on the left side of the rear
seats. The cooling duct cools down
the hybrid battery. When the hybrid
battery cooling duct is blocked, the
hybrid battery may be overheated.Do not obstruct the cooling duct with
any other objects.
Information
Clean the cooling duct for the hybrid bat-
tery with a dry cloth on a regular basis.
i
(Continued)

Do not put any objects into
the cooling duct of the hybrid
battery. Doing so may cause
loss of cooling duct volume to
the hybrid battery. When the
cooling duct is blocked with
any objects, immediately con-
tact your HYUNDAI dealer.
Never place a container of liq-
uid on or near the cooling
duct. If the liquid spills, the
hybrid battery located in the
luggage compartment may be
damaged.
Secure all loads in the lug-
gage compartment to pre vent
them from being tossed about
before driving. When a sharp
or heavy load strike with a
strong impact or pierce the
interior luggage compartment
wall, the hybrid battery sys-
tem may be damaged, deterio-
rating its performance.
Never clean the cooling duct
of the hybrid battery with a
wet cloth. If any water enters
in the cooling duct of the
hybrid battery, the hybrid bat-
tery may cause an electric
shock, resulting in a serious
damage, an injury or a death.
The hybrid battery is com-
posed of lithium-ion polymer.
If the hybrid battery is improp-
erly handled, it is dangerous
to the environment. Also it
may cause electrical shock
and severe burns, resulting in
a serious injury or a death.
Do not spill liquid over the
cooling duct of the hybrid bat-
tery. Doing so is very danger-
ous. It may cause electric
shock or serious injury.
Do not cover the cooling duct
with objects.
(Continued)
WARNING
OAE036024
■Hybrid vehicle
OAEPH036024
■Plug-in hybrid vehicle

H54
If an Accident Occurs(Continued)Using small amount of water
or fire extinguishers not
meant for electrical fires
could cause serious injury or
death from electrical shocks.
Upon witnessing any sparks,
gases, flames, or fuel leakage
of your vehicle, immediately
call emergency services or
contact a HYUNDAI autho-
rised repairer. Also, advise
them that a hybrid vehicle is
involved.
S SA
A F
FE
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Y
P
P R
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(Continued)
When the vehicle is severely
damaged, remain a safe dis-
tance of 15 meter or more
between your vehicle and other
vehicles/flammables.
If a fire occurs :
If a small scale fire occurs,
use a fire extinguisher (ABC,
BC) that is meant for electrical
fires.
If it is impossible to extin-
guish the fire in the early
stage, remain a safe distance
from the vehicle and immedi-
ately call your local fire emer-
gency responders. Also,
advise them that a hybrid
vehicle is involved.
If the fire spreads to the high
voltage battery, large amount
of water is needed to put out
the fire.
(Continued)
WARNING
For your safety, do not touch
high voltage cables, connec-
tors and package modules.
High voltage components are
orange in colour.
Exposed cables or wires may
be visible inside or outside of
the vehicle. Never touch the
wires or cables, because an
electrical shock, an injury, or a
death may occur.
Any gas or electrolyte leakage
from your vehicle is not only
poisonous but also flamma-
ble. Upon witnessing one of
those, open the windows, and
remain a safe distance from
the vehicle out of the road.
Immediately call an emergency
services or contact a HYUNDAI
authorised repairer and advise
them that a hybrid vehicle is
involved.
(Continued)
WARNING

H55
When the Hybrid Vehicle Shuts
Off
When the high voltage battery is dis-
charged, when the 12-volt battery is
discharged, or when the fuel tank is
empty, the hybrid system may not
operate whilst driving. When the
Hybrid system does not operate, do
the followings:
1.Gradually reduce the vehiclespeed. Pull over your vehicle off
the road in a safe area.
2. Locate the shift lever in P (Park).
3. Turn ON the hazard warning flashers.
4.Turn OFF the vehicle, and try to start the hybrid system again,
whilst depressing the brake pedal
and turning on the ignition switch. 5.When the hybrid system still does
not operate, refer to "If the 12 Volt
Battery Is Discharged" in chapter 6.
Before jump-starting the vehicle,
check the fuel level and the exact
procedure to jump start. For further
details, refer to "If the 12 Volt
Battery Is Discharged" in the chap-
ter 6. When the fuel level is low, do
not attempt to drive the vehicle only
with the battery power. The high
voltage battery may be discharged,
and the hybrid system will turn OFF.When a submersion in water
occurs:
When your vehicle is flooded in
water, a high-voltage battery
may cause shock or fires. Thus,
turn the hybrid system OFF, take
the key in your possession and
escape to a safe place. Never
attempt physical contact with
your flooded vehicle.
Immediately contact a HYUNDAI
authorised repairer and advise
them that a hybrid vehicle is
involved.
WARNING

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The information in this Owner's Manual is current at the time of pub-
lication. However, the right to amend specifications without notice or
obligation to incorporate such amendments into vehicles already
produced is reserved.
This manual applies to all models of this vehicle and includes descrip-
tions and explanations of optional as well as standard equipment. As
a result, some of the equipment operating descriptions referred to may
not apply to the particular vehicle with which this manual is supplied.
We recommend that you contact a HYUNDAI authorised repairer for
information regarding current standard and optional equipment levels.

F2
Modification to the original vehicle specification may invalidate the manufacturers warranty and may adverse-
ly affect the safety and durability of the vehicle.
Components which are subject to modification or are added to the original vehicle specification without the
express approval of the manufacturer and result in consequential loss or damage are not covered by the vehi-
cle manufacturers warranty.
Particular attention is drawn to the fitment of replacement road wheels having a different specification to those
installed in production. The electric power assisted steering system is specifically programmed to operate only
with the road wheels fitted during production. The installation of alternative specification road wheels may result
in the replacement road wheels fouling the vehicle body resulting in tyre damage and compromised safety. The
installation of after market wheels on vehicles equipped with TPMS may result in wheel balancing difficulties
or malfunction of the TPMS system.
We recommend that you contact a HYUNDAI authorised repairer before non original specification road wheels
are installed.
This vehicle is fitted with electronically controlled fuel injection or other \
micro processor controlled equipment.
It is possible for incorrectly installed two way radio equipment including mobile telephones to adversely affect
these systems.
Before radio equipment of this kind is installed, we recommend that you contact your HYUNDAI authorised
repairer for recommendation regarding the suitability of the particular radio equipment concerned and the rec-
ommended method of installation and equipment location. Incorrectly installed or unsuitable equipment which
gives rise to incorrect functioning of or damage to electronic vehicle components will not fall within the scope
of the vehicle manufacturers warranty.
CAUTION: MODIFICATIONS TO ORIGINAL VEHICLE SPECIFICATION
TWO WAY RADIO INSTALLATION

F3
This manual includes information titled as WARNING, CAUTION and NOTICE.
These titles indicate the following:
SAFETY AND VEHICLE DAMAGE WARNING
DANGER indicates a hazardous situa-
tion which, if not avoided, will result
in death or serious injury.
DANGER
This indicates that a condition may
result in harm, serious injury or death
to you or other persons if the warning
is not heeded. Follow the advice pro-
vided with the warning.
This indicates that a condition may
result in damage to your vehicle or its
equipment if the caution is not heed-
ed. Follow the advice provided with
the caution.
CAUTION
This indicates that interesting or helpful
information is being provided.
NOTICE
WARNING

F4
FOREWORD
Congratulations, and thank you for choosing HYUNDAI. We are pleased to welcome you to the growing number of
discerning people who drive HYUNDAIs. We are very proud of the advanced engineering and high-quality construc-
tion of each HYUNDAI we build.
Your Owner’s Manual will introduce you to the features and operation of your new HYUNDAI. To become familiar with
your new HYUNDAI, so that you can fully enjoy it, read this Owner’s Manual carefully before driving your new vehicle.
This manual contains important safety information and instructions intended to familiarize you with your vehicle’s con-
trols and safety features so you can safely operate your vehicle.
This manual also contains information on maintenance designed to enhance safe operation of the vehicle. It is recom-
mended that all service and maintenance on your car be performed by a HYUNDAI authorised repairer.
HYUNDAI dealers are prepared to provide high-quality service, maintenance and any other assistance that may be
required.
This Owner’s Manual should be considered a permanent part of your vehicle, and should be kept in the vehicle so
you can refer to it at any time. The manual should stay with the vehicle if you sell it to provide the next owner with
important operating, safety and maintenance information.
HYUNDAI MOTOR COMPANY
In the event of the vehicle being sold please ensure that this manual is left in the vehicle for the reference of the new
owner.
Copyright 2018 HYUNDAI Motor Company. All rights reserved. No part of this publication may be reproduced, stored
in any retrieval system or transmitted in any form or by any means without the prior written permission of HYUNDAI
Motor Company.Severe engine and transmission damage may result from the use of poor quality fuels and lubricants that
do not meet HYUNDAI specifications. You must always use high quality fuels and lubricants that meet the
specifications listed on Page 8-6 in the Vehicle Specifications section of the Owner's Manual.
CAUTION

We want to help you get the greatest
possible driving pleasure from your
vehicle. Your Owner’s Manual can
assist you in many ways. We strong-
ly recommend that you read the
entire manual. In order to minimise
the chance of death or injury, you
must read the WARNING and CAU-
TION sections in the manual.
Illustrations complement the words
in this manual to best explain how to
enjoy your vehicle. By reading your
manual, you will learn about fea-
tures, important safety information,
and driving tips under various road
conditions.
The general layout of the manual is
provided in the Table of Contents.
Use the index when looking for a
specific area or subject; it has an
alphabetical listing of all information
in your manual.
Sections: This manual has eight sec-
tions plus an index. Each section
begins with a brief list of contents so
you can tell at a glance if that section
has the information you want.You will find various WARNINGS,
CAUTIONS, and NOTICES in this
manual. These were prepared to
enhance your personal safety. You
should carefully read and follow ALL
procedures and recommendations
provided in these WARNINGS, CAU-
TIONS and NOTICES.
This is the safety alert sym-bol. It is used to alert you to
potential physical injury haz-
ards. Obey all safety mes-
sages that follow this symbol
to avoid possible injury or
death. The safety alert sym-
bol precedes the signal words
DANGER, WARNING and
CAUTION. A NOTICE indicates interesting or
helpful information is being pro-
vided.
NOTICE
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F5
Introduction
A WARNING indicates a situa-
tion in which harm, serious bod-
ily injury or death could result if
the warning is ignored.
WARNING
A CAUTION indicates a situa-
tion in which damage to your
vehicle could result if the cau-
tion is ignored.
CAUTION
DANGER indicates a hazardous
situation which, if not avoided,
will result in death or serious
injury.
DANGER