engine control HYUNDAI IX35 2014 Service Manual

Maintenance
10
7
NORMAL MAINTENANCE SCHEDULE
The following maintenance services must be performed to ensure good emission control and performance. Keep receipts for all
vehicle emission services to protect your warranty. Where both mileage and time are shown, the frequency of service is deter-
mined by whichever occurs first. * 1
: Check the engine oil level and leak every 500 km or before
starting a long trip.
* 2
: The engine oil level should be checked regularly and main-
tained properly. Operating with an insufficient amount oil
can damage the engine, and such damage is not covered
by warranty.
* 3
: Inspect and if necessary correct or replace. Inspect drive
belt tensioner, idler and alternator, pulley and if necessary
correct or replace.
* 4
: The fuel filter is considered to be maintenance free but peri-
odic inspection is recommended for this maintenance
schedule depends on fuel quality. If there are some impor-
tant matters like fuel flow restriction, surging, loss of power,
hard starting problem etc, replace the fuel filter immediately
regardless of maintenance schedule. We recommend that
you consult an authorised HYUNDAI dealer for details.
* 5
: This maintenance schedule depends on fuel quality. It is
applicable only when using a qualified fuel <"EN590 or
equivalent">. If the diesel fuel specifications don't meet the
EN590, it must be replaced more frequently. HYUNDAI rec-
ommends "every 7,500km inspection, every 15,000kmreplacement". If there are some important safety matters like fuel flow
restriction, surging, loss of power, hard starting problemetc., replace the fuel filter immediately regardless of main-
tenance schedule. We recommend that you consult an
authorised HYUNDAI dealer for details.
* 6
: Manual transaxle fluid, transfer case oil and rear differential
oil should be changed anytime they have been submerged
in water.
* 7
: When adding coolant, use only deionized water or soft
water for your vehicle and never mix hard water in the
coolant filled at the factory. An improper coolant mixture can
result in serious malfunction or engine damage.
* 8
: For your convenience, it can be replaced prior to it's interval
when you do maintenance of other items.
* 9
: If good quality petrols meet Europe Fuel standards (EN228)
or equivalents including fuel additives is not available, one
bottle of additive is recommended. Additives are available
from your authorised HYUNDAI dealer along with informa-
tion on how to use them. Do not mix other additives.
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711
Maintenance
NORMAL MAINTENANCE SCHEDULE (CONT.)
30,000 km or 24 months
❑ Inspect air cleaner filter
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect disc brakes and pads
❑ Inspect drive belt (Petrol) * 3
❑
Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel filter (Petrol) * 4
❑
Inspect fuel filter cartridge (Diesel) * 5
❑
Inspect fuel lines, fuel hoses and connections (Diesel)
❑ Inspect fuel tank air filter (Petrol)
❑ Inspect parking brake
❑ Inspect propeller shaft (4WD)
❑ Inspect steering gear rack, linkage and boots
(Continued)
15,000 km or 12 months
❑ Inspect air cleaner filter
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake/clutch(if equipped) fluid
❑ Inspect brake lines, hoses and connections
❑ Inspect disc brakes and pads
❑ Inspect front suspension ball joints
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tyre (pressure & tread wear)
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter * 1
*2
❑ Add fuel additives * 9
❈
Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
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Maintenance
12
7
NORMAL MAINTENANCE SCHEDULE (CONT.)
(Continued)
❑ Inspect tyre (pressure & tread wear)
❑ Replace brake/clutch(if equipped) fluid
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter * 1
*2
❑ Add fuel additives * 9
45,000 km or 36 months
❑
Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake/clutch(if equipped) fluid
❑ Inspect brake lines, hoses and connections
❑ Inspect disc brakes and pads
❑ Inspect front suspension ball joints
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tyre (pressure & tread wear)
❑ Replace air cleaner filter
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter * 1
*2
❑ Add fuel additives * 9
❈
Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
❈Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
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713
Maintenance
NORMAL MAINTENANCE SCHEDULE (CONT.)
60,000 km or 48 months
❑ Inspect air cleaner filter
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect cooling system
(At first, inspect 60,000 km or 48 months
after that, inspect every 30,000 km or 24 months)
❑ Inspect disc brakes and pads
❑ Inspect drive belt (Petrol) * 3
❑
Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel lines, fuel hoses and connections (Diesel)
❑ Inspect fuel lines, fuel hoses and connections (Petrol)
❑ Inspect manual transaxle fluid (if equipped) * 6
❑
Inspect parking brake
❑ Inspect propeller shaft (4WD) (if equipped)
❑ Inspect rear differential oil (4WD) * 6
(Continued)
(Continued)
❑
Inspect steering gear rack, linkage and boots
❑ Inspect tyre (pressure & tread wear)
❑ Inspect transfer case oil (4WD) * 6
❑ Inspect vapour hose and fuel filler cap
❑ Replace brake/clutch(if equipped) fluid
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter * 1
*2
❑ Replace fuel filter (Petrol) * 4
❑ Replace fuel filter cartridge (Diesel) * 5
❑ Replace fuel tank air filter (Petrol)
❑ Add fuel additives * 9
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
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Maintenance
14
7
NORMAL MAINTENANCE SCHEDULE (CONT.)
75,000 km or 60 months
❑ Inspect air cleaner filter
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake/clutch(if equipped) fluid
❑ Inspect brake lines, hoses and connections
❑ Inspect disc brakes and pads
❑ Inspect front suspension ball joints
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tyre (pressure & tread wear)
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter * 1
*2
❑ Add fuel additives * 9
❈
Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
90,000 km or 72 months
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect cooling system
(At first, inspect 60,000 km or 48 months
after that, inspect every 30,000 km or 24 months)
❑ Inspect disc brakes and pads
❑ Inspect drive belt (Petrol) * 3
❑ Inspect drive belt (Diesel) * 3
(At first, inspect 90,000 km or 48 months
after that, inspect every 30,000 km or 24 months)
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel filter (Petrol) * 4
❑ Inspect fuel filter cartridge (Diesel) * 5
❑ Inspect fuel lines, fuel hoses and connections (Diesel)
❑ Inspect fuel tank air filter (Petrol)
❑ Inspect parking brake
❑ Inspect propeller shaft (4WD) (if equipped)
❑ Inspect steering gear rack, linkage and boots
(Continued)
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715
Maintenance
NORMAL MAINTENANCE SCHEDULE (CONT.)
105,000 km or 84 months
❑ Inspect air cleaner filter
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake/clutch (if equipped) fluid
❑ Inspect brake lines, hoses and connections
❑ Inspect disc brakes and pads
❑ Inspect front suspension ball joints
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tyre (pressure & tread wear)
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter * 1
*2
❑ Add fuel additives * 9
❈
Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
❈Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
(Continued)
❑ Inspect tyre (pressure & tread wear)
❑ Replace air cleaner filter
❑ Replace brake/clutch(if equipped) fluid
❑ Replace climate control air filter (if equipped)
❑ Replace engine oil and filter * 1
*2
❑ Add fuel additives * 9
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Maintenance
16
7
NORMAL MAINTENANCE SCHEDULE (CONT.)
120,000 km or 96 months
❑ Inspect air cleaner filter
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect cooling system
(At first, inspect 60,000 km or 48 months
after that, inspect every 30,000 km or 24 months)
❑ Inspect disc brakes and pads
❑ Inspect drive belt (Petrol) * 3
❑ Inspect drive belt (Diesel) * 3
(At first, inspect 90,000 km or 48 months
after that, inspect every 30,000 km or 24 months)
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel lines, fuel hoses and connections (Diesel)
❑ Inspect fuel lines, fuel hoses and connections (Petrol)
❑ Inspect manual transaxle fluid (if equipped) * 6
❑ Inspect parking brake
❑ Inspect propeller shaft (4WD) (if equipped)
❑ Inspect rear differential oil (4WD) * 6
(Continued)
(Continued)
❑
Inspect steering gear rack, linkage and boots
❑ Inspect tyre (pressure & tread wear)
❑ Inspect transfer case oil (4WD) * 6
❑ Inspect vapour hose and fuel filler cap
❑ Replace brake/clutch(if equipped) fluid
❑ Replace climate control air filter (if equipped)
❑ Replace coolant * 7
(At first 210,000 km or 120 months,
after every 30,000 km or 24 months) * 8
❑ Replace engine oil and filter * 1
*2
❑ Replace fuel filter (Petrol) * 4
❑ Replace fuel filter cartridge (Diesel) * 5
❑ Replace fuel tank air filter (Petrol)
❑ Replace spark plugs (Petrol)
(Every 150,000 km or 120 months)
❑ Add fuel additives * 9
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
No check, No service required
❑Automatic transaxle fluid
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725
Maintenance
Changing the coolant
We recommend that the coolant be
replaced by an authorised HYUNDAI
dealer.
WARNING Radiator cap
Do not remove the radiator cap when the engine and radiator are
hot. Scalding hot coolant and
steam may blow out under pres-
sure causing serious injury.
CAUTION
Put a thick cloth or fabric around the radiator cap before refilling thecoolant in order to prevent the coolant from overflowing into
engine parts such as generator.
WARNING - Coolant
 Do not use radiator coolant or antifreeze in the washer fluid
reservoir.
 Radiator coolant can severely obscure visibility when sprayed
on the windscreen and may
cause loss of vehicle control or
damage to paint and body trim.
OLM072007-1
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739
Maintenance
Battery recharging
Your vehicle has a maintenance-free,
calcium-based battery.
 If the battery becomes discharged in ashort time (because, for example, the
headlights or interior lights were left on
whilst the vehicle was not in use),
recharge it by slow charging (trickle)
for 10 hours.
 If the battery gradually discharges because of high electric load whilst the
vehicle is being used, recharge it at 20-
30A for two hours. Reset items
Items should be reset after the battery
has been discharged or the battery hasbeen disconnected.
 Auto up/down window (See section 4)
 Sunroof (See section 4)
 Trip computer (See section 4)
 Climate control system
(See section 4)
 Clock (See section 4)
 Audio (See section 4)(Continued)
 Before performing maintenance or recharging the battery, turn off all accessories and stop the
engine.
 The negative battery cable must be removed first and installed
last when the battery is discon-nected.WARNING - Recharging
battery
When recharging the battery,
observe the following precautions:
 The battery must be removed from the vehicle and placed in an area with good ventilation.
 Do not allow cigarettes, sparks, or flame near the battery.
 Watch the battery during charg- ing, and stop or reduce the charg-
ing rate if the battery cells begin
gassing (boiling) violently or if
the temperature of the electrolyte
of any cell exceeds 49°C (120°F).
 Wear eye protection when check- ing the battery during charging.
 Disconnect the battery charger in the following order.
1. Turn off the battery charger main switch.
2. Unhook the negative clamp from the negative battery ter- minal.
3. Unhook the positive clamp from the positive battery termi-nal.
(Continued)
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751
Maintenance
FUSESA vehicle’s electrical system is protected
from electrical overload damage by
fuses.
This vehicle has 3 (or 4) fuse panels, one
located in the driver’s side panel bolster,
the other in the engine compartment
near the battery.
If any of your vehicle’s lights, acces-
sories, or controls do not work, check the
appropriate circuit fuse. If a fuse has
blown, the element inside the fuse will bemelted.
If the electrical system does not work,
first check the driver’s side fuse panel.
Before replacing a blown fuse, discon-
nect the negative battery cable.
Always replace a blown fuse with one of
the same rating.
If the replacement fuse blows, this indi-
cates an electrical problem. Avoid using
the system involved and we recommend
that you consult an authorised HYUNDAI
dealer.
Four kinds of fuses are used: blade typefor lower amperage rating, cartridge type, and fusible link for higher amperage rat-ings.✽✽ NOTICE
The actual fuse/relay panel label may
differ from equipped items.
WARNING - Fuse replace-
ment
 Never replace a fuse with any- thing but another fuse of the same rating.
 A higher capacity fuse could cause damage and possibly a
fire.
 Never install a wire or aluminum foil instead of the proper fuse -
even as a temporary repair. It may
cause extensive wiring damage
and a possible fire.
CAUTION
Do not use a screwdriver or any
other metal object to remove fusesbecause it may cause a short circuitand damage the system.
OLM079051N
Normal
Normal
■
Blade type
■ Cartridge type
■ Multi fuse Blown
Blown
Normal Blown
Normal Blown
■
BFT (Battery fuse terminal)
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