engine control HYUNDAI IX35 2014 Workshop Manual

Maintenance
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Engine compartment main fuse panel
No.Fuse ratingSymbolFuse Name Circuit Protected
MULTI
FUSE
180AMDPSEPS Control Module
260AB+1Smart Junction Box (Fuse - F13 / F20 / F26 / F31 / F37, IPS 4 / IPS 5 / IPS 6 / IPS 7)
340AABS 2ESP Control Module, ABS Control Module, Multipurpose Check Connector
440AEMSEMS Box (Fuse - F1 / F2 / F3 / F6)
540AABS 1ESP Control Module, ABS Control Module, Multipurpose Check Connector
640ABLOWERRLY. 1 (Blower Relay)
760AB+3Smart Junction Box (Fuse - F30 / F35 / F36, Power Connector - F1 / F2)
860AB+2Smart Junction Box (Power Window Relay, Fuse - F23 / F28 / F33, IPS 0 / IPS 1 / IPS 2 / IPS 3)
FUSE
940A(50A)
GSL(DSL)COOLING FA NRLY. 3 (Cooling Fan Low Relay), RLY. 9 (Cooling Fan High Relay)
1040AHEATED
GLASS RRRLY. 6 (Rear Defogger Relay)
1130AIGN 1W/O Smart Key - Ignition Switch,
With Smart Key - PDM Relay Box (IGN1 Relay)
1240AIGN 2RLY. 4 (Start Relay), W/O Smart Key - Ignition Switch,
With Smart Key - PDM Relay Box (IGN2 Relay)
1315AHORNRLY. 2 (Horn Relay), RLY. 5 (Burglar Alarm Horn Relay)
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783
Maintenance
EMISSION CONTROL SYSTEM
The emission control system of your
vehicle is covered by a written limited
warranty. Please see the warranty infor-
mation contained in the Service Passport
in your vehicle.
Your vehicle is equipped with an emis-
sion control system to meet all Australian
Design Rules (ADR) requirements. There are three emission control sys-
tems which are as follows.
(1) Crankcase emission control system
(2) Evaporative emission control system(3) Exhaust emission control system In order to assure the proper function of
the emission control systems, it is rec-
ommended that you have your car
inspected and maintained by an autho-
rised HYUNDAI dealer or other repairshops that use qualified technicians inaccordance with the maintenance sched-
ule in this manual. Caution for the Inspection and
Maintenance Test (With ElectronicStability Contol (ESC) system)
 To prevent the vehicle from misfir-
ing during dynamometer testing,
turn the Electronic Stability Contol
(ESC) system off by pressing the
ESC switch.
 After dynamometer testing is com- pleted, turn the ESC system back on
by pressing the ESC switch again.
1. Crankcase emission control system
The positive crankcase ventilation sys-
tem is employed to prevent air pollution
caused by blow-by gases being emitted
from the crankcase. This system supplies
fresh filtered air to the crankcase through
the air intake hose. Inside the crankcase,
the fresh air mixes with blow-by gases,
which then pass through the PCV valveinto the induction system. 2. Evaporative emission control
System
The Evaporative Emission Control
System is designed to prevent fuel
vapours from escaping into the atmos-
phere.
Canister
Fuel vapours generated inside the fuel tank are absorbed and stored in the
onboard canister. When the engine is
running, the fuel vapours absorbed in the
canister are drawn into the surge tank
through the purge control solenoid valve.
Purge Control Solenoid Valve (PCSV)
The purge control solenoid valve is con-
trolled by the Engine Control Module
(ECM); when the engine coolant temper-
ature is low during idling, the PCSV clos-
es so that evaporated fuel is not taken
into the engine. After the engine warms-
up during ordinary driving, the PCSV
opens to introduce evaporated fuel to the
engine.
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Maintenance
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3. Exhaust emission control
system
The Exhaust Emission Control System is
a highly effective system which controls
exhaust emissions whilst maintaining
good vehicle performance.
Vehicle modifications
 This vehicle should not be modified. Modification of your vehicle could
affect its performance, safety or dura-
bility and may even violate governmen-
tal safety and emissions regulations.
In addition, damage or performance
problems resulting from any modifica-
tion may not be covered under warran-
ty.
 If you use unauthorised electronic devices, it may cause the vehicle to
operate abnormally, wire damage, bat-
tery discharge and fire. For your safety,
do not use unauthorised electronic
devices.
Engine exhaust gas precautions
(carbon monoxide)
 Carbon monoxide can be present with other exhaust fumes. Therefore, if you
smell exhaust fumes of any kind inside
your vehicle, have it inspected and
repaired immediately. If you ever sus-
pect exhaust fumes are coming into
your vehicle, drive it only with all the
windows fully open. Have your vehicle
checked and repaired immediately.  Do not operate the engine in confined
or closed areas (such as garages) any
more than what is necessary to move
the vehicle in or out of the area.
 When the vehicle is stopped in an open area for more than a short time
with the engine running, adjust the
ventilation system (as needed) to draw
outside air into the vehicle.
 Never sit in a parked or stopped vehi- cle for any extended time with the
engine running.
 When the engine stalls or fails to start, excessive attempts to restart the
engine may cause damage to theemission control system.
WARNING - Exhaust
Engine exhaust gases contain car-
bon monoxide (CO). Though
colourless and odourless, it is dan-
gerous and could be lethal if
inhaled. Follow the instructions
following to avoid CO poisoning.
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785
Maintenance
Operating precautions for catalyticconverters (if equipped)Your vehicle is equipped with a catalytic
converter emission control device.
Therefore, the following precautions
must be observed:
 Use only UNLEADED FUEL for petrol engine.
 Do not operate the vehicle when there are signs of engine malfunction, such
as misfire or a noticeable loss of per-
formance.
 Do not misuse or abuse the engine. Examples of misuse are coasting withthe ignition off and descending steep
grades in gear with the ignition off.
 Do not operate the engine at high idle speed for extended periods (5 minutesor more).
 Do not modify or tamper with any part of the engine or emission control sys-
tem. We recommend that the system
be inspected by an authorised
HYUNDAI dealer.
 Avoid driving with a extremely low fuel level. Running out of fuel cause the
engine to misfire, damaging the cat-
alytic converter.
Failure to observe these precautionscould result in damage to the catalytic
converter and to your vehicle.
Additionally, such actions could void your
warranties.Diesel Particulate Filter (if equipped)
The Diesel Particulate Filter (DPF) sys-
tem removes the soot emitted from the
vehicle.
Unlike a disposable air filter, the DPF
system automatically burns (oxidizes)
and removes the accumulated soot
according to the driving condition. In
other words, the active burning by engine
control system and high exhaust gas
temperature caused by normal/high driv-
ing condition burns and removes the
accumulated soot.
However, if the vehicle continues to be
driven at low speed for long time, the
accumulated soot may not be automati-
cally removed because of low exhaust
gas temperature. In this particular case,the amount of soot is out of detection
limit, the soot oxidation process by
engine control system may not happen
and the malfunction indicator light may
blink. When the malfunction indicator light
blinks, it may stop blinking by driving the
vehicle at more than 60km/h (37 mph) orat more than second gear with 1500 ~
2000 engine rpm for a certain time (for
about 25 minutes).
WARNING - Fire
 A hot exhaust system can ignite flammable items under your vehi-
cle. Do not park, idle, or drive the
vehicle over or near flammable
objects, such as dry grass, paper,
leaves, etc.
 The exhaust system and catalytic system are very hot whilst the
engine is running or immediately
after the engine is turned off.
Keep away from the exhaust sys-
tem and catalytic, you may get
burned.
Also, do not remove the heat sink
around the exhaust system, do
not seal the bottom of the vehicle
or do not coat the vehicle for cor-
rosion control. It may present a
fire risk under certain conditions.
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I3
Index
Battery ..............................................................................7-37
Battery saver function ......................................................4-88
Before driving ....................................................................5-4
Bonnet ..............................................................................4-25
Brake system ....................................................................5-31
Anti-lock brake system (ABS) ..................................5-34
Downhill brake control (DBC) ..................................5-41
Electronic stability control (ESC) ..............................5-36
Emergency Stop Signal (ESS)....................................5-43
Hill-start assist control (HAC) ..................................5-41
Parking brake..............................................................5-32
Power brakes ..............................................................5-31
TSA (Trailer stability assist) ......................................5-43
Vehicle stability management ....................................5-39
Brake/clutch fluid ............................................................7-26
Bulb replacement ............................................................7-63
Bulb wattage ......................................................................8-3
Button start/stop, see engine start/stop button ..................5-9 Camera (Rear view) ........................................................4-87
Capacities (Lubricants) ......................................................8-6Care
Exterior care ..............................................................7-77
Interior care ................................................................7-82
Tyre care ....................................................................7-40
Cargo security screen ....................................................4-131
Centre console storage ..................................................4-123
Central door lock switch ..................................................4-16
Certification label ..............................................................8-9Chains Tyre chains ................................................................5-58
Checking tyre inflation pressure ......................................7-42
Child restraint system ......................................................3-31 ISOFIX system ..........................................................3-36
Seat belt ......................................................................3-33
Tether anchor system..................................................3-34
Child-protector rear door lock ........................................4-18
Cigarette lighter ............................................................4-126
Climate control air filter ..................................................7-32
Combined instrument, see instrument cluster..................4-46
Compact spare tyre replacement ......................................7-45
Compass with Electric chromic mirror ............................4-40
Cool box ........................................................................4-124
Coolant ............................................................................7-23
Cooling fluid, see engine coolant ....................................7-23
BC
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Index
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Crankcase emission control system ................................7-83
Cruise control system ......................................................5-46
Cup holder......................................................................4-127
Curtain air bag ................................................................3-49 Dashboard illumination, see instrument panel
illumination ..................................................................4-47
Dashboard, see instrument cluster ..................................4-46
Day/night rearview mirror ..............................................4-39
Daytime running light ......................................................4-93
Declaration of conformity ................................................8-11
Defogging (Windscreen) ................................................4-120
Defroster (Rear window) ..............................................4-102
Defrosting (Windscreen) ................................................4-120
Digital clock ..................................................................4-129
Dimensions ........................................................................8-2Display illumination, see instrument panel illumination ..................................................................4-47
Displays, see instrument cluster ......................................4-46
Door locks ........................................................................4-15 Central door lock switch ............................................4-16
Child-protector rear door lock....................................4-18
Downhill brake control (DBC) ........................................5-41
Drinks holders, see cup holders ....................................4-127
Driver’s and passenger’s front air bag ............................3-45
Driving at night ................................................................5-54 Driving in flooded areas ..................................................5-55
Driving in the rain ............................................................5-55
Economical operation ......................................................5-51
Electric chromic mirror (ECM) ......................................4-39
Electric chromic mirror (ECM) with compass ................4-40
Electric power steering ....................................................4-34
Electronic stability control (ESC) ....................................5-36
Emergency starting ............................................................6-5
Jump starting ................................................................6-5
Emergency Stop Signal (ESS) ........................................5-43
Emission control system ..................................................7-83 Crankcase emission control system ..........................7-83
Evaporative emission control system ........................7-83
Exhaust emission control system ..............................7-84
Engine ................................................................................8-2
Engine compartment ..........................................................2-4
Engine coolant ................................................................7-23
Engine Coolant Temperature gauge ................................4-49
Engine number ................................................................8-10
Engine oil ........................................................................7-22
Engine overheats ................................................................6-7
Engine start/stop button ....................................................5-9
Evaporative emission control system ..............................7-83
Exhaust emission control system ....................................7-84
Explanation of scheduled maintenance items ..................7-19
E
D
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Index
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Icy Road Warning Light ..................................................4-51
If the engine will not start ..................................................6-4
In case of an emergency whilst driving ............................6-3
Information Mode ............................................................4-54
Inside rearview mirror ....................................................4-39
Instrument cluster ............................................................4-46
Gauges ........................................................................4-48
Instrument panel illumination ....................................4-47
LCD Display Control ................................................4-47
Transaxle Shift Indicator ............................................4-52
Instrument panel fuse ......................................................7-52
Instrument panel overview ................................................2-3
Interior care ......................................................................7-82
Interior features ..............................................................4-126 Ashtray ....................................................................4-126Aux, USB and iPod ®
................................................4-129
Cargo security screen ..............................................4-131
Cigarette lighter ........................................................4-126
Cup holder ................................................................4-127
Digital clock ............................................................4-129
Floor mat anchor(s) ..................................................4-130
Luggage net (holder) ................................................4-130
Power outlet..............................................................4-128
Sun visor ..................................................................4-127
Interior light ....................................................................4-99 Glove box lamp ........................................................4-101 Luggage room lamp ................................................4-100
Map lamp....................................................................4-99
Room lamp ..............................................................4-100
Vanity mirror lamp ..................................................4-100
Interior overview ................................................................2-2
ISOFIX system ................................................................3-36
Jack and tools ....................................................................6-8
Jump starting ......................................................................6-5
Key positions ....................................................................5-5
Keys ..................................................................................4-4
I
J
K
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13
Introduction
Leaded (if equipped)
For some countries, your vehicle is
designed to use leaded gasoline. When
you are going to use leaded gasoline, we
recommend that you ask an authorized
HYUNDAI dealer whether leaded gaso-
line in your vehicle is available or not. Octane Rating of leaded gasoline is
same with unleaded one.
Gasoline containing alcohol andmethanol
Gasohol, a mixture of gasoline and
ethanol (also known as grain alcohol),and gasoline or gasohol containing
methanol (also known as wood alcohol)
are being marketed along with or instead
of leaded or unleaded gasoline. Do not use gasohol containing more than 10% ethanol, and do not use gasoline or
gasohol containing any methanol. Either
of these fuels may cause drivability prob-lems and damage to the fuel system.
Discontinue using gasohol of any kind if
drivability problems occur.
Vehicle damage or driveability problems
may not be covered by the manufactur-
er’s warranty if they result from the useof:
1. Gasohol containing more than 10% ethanol.
2. Gasoline or gasohol containing methanol.
3. Leaded fuel or leaded gasohol.
CAUTION
NEVER USE LEADED FUEL. The use of leaded fuel is detrimental to
the catalytic converter and willdamage the engine control sys-tem’s oxygen sensor and affect emission control.
Never add any fuel system cleaningagents to the fuel tank other thanwhat has been specified. (We rec-ommend that you consult an
authorized HYUNDAI dealer fordetails.)
WARNING
 Do not "top off" after the nozzle automatically shuts off when refueling.
 Always check that the fuel cap is installed securely to prevent fuel
spillage in the event of an acci-dent.
CAUTION
Never use gasohol which contains
methanol. Discontinue use of any gasohol product which impairs dri-vability.
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Introduction
6
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As with other vehicles of this type, failure
to operate this vehicle correctly mayresult in loss of control, an accident or
vehicle rollover.
Specific design characteristics (higher
ground clearance, track, etc.) give this
vehicle a higher center of gravity than
other types of vehicles. In other words
they are not designed for cornering at the
same speeds as conventional 2-wheel
drive vehicles. Avoid sharp turns or
abrupt maneuvers. Again, failure to oper-
ate this vehicle correctly may result in
loss of control, an accident or vehicle
rollover. Be sure to read the “Reducing
the risk of a rollover” driving guide-
lines, in section 5 of this manual. No special break-in period is needed. By
following a few simple precautions for the
first 1,000 km (600 miles) you may add to
the performance, economy and life of
your vehicle.
 Do not race the engine.
 While driving, keep your engine speed
(rpm, or revolutions per minute)
between 2,000 rpm and 4,000 rpm.
 Do not maintain a single speed for long
periods of time, either fast or slow.
Varying engine speed is needed to
properly break-in the engine.
 Avoid hard stops, except in emergen- cies, to allow the brakes to seat prop-
erly.
 Don't let the engine idle longer than 3
minutes at one time.
 Don't tow a trailer during the first 2,000 km (1,200 miles) of operation.
VEHICLE BREAK-IN PROCESS
VEHICLE HANDLING
INSTRUCTIONS
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Your vehicle at a glance
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INSTRUMENT PANEL OVERVIEW
1. Light control/Turn signals ..............4-100
2. Steering wheel audio controls* ....4-147
3. Bluetooth phone controls* ....4-180, 233
4. Instrument cluster ..........................4-46
5. Horn ................................................4-36
6. Driver’s front air bag........................3-47
7. Wiper/Washer................................4-106
8. Auto cruise controls* ......................5-50
9. Engine start/stop button* ..................5-9
10. Ignition switch ................................5-5
11. Digital clock and Audio/AVN*
....................................................4-141
12. Passenger’s front air bag ON/OFF indicator*.......................................3-46
13. Hazard warning flasher switch ......4-98
14. Climate control system* ..4-115, 4-124
15. Seat warmer* ................................3-13
16. Smart parking assist system ON/OFF button* ..........................................4-92
17. 4WD Lock button* ........................5-29
18. Parking assist system ON/OFF button* ..........................................4-81
19. Cigarette lighter* ........................4-138
20. AUX, USB* ..................................4-141
21. Power outlet* ..............................4-140
22. Shift lever ............................5-19, 5-22
23. Passenger’s front air bag* ............3-49
24. Glove box ....................................4-135* if equipped OEL013002Left-Hand drive type
❈The actual shape may differ from the illustration.
EL(FL) Eng 2.QXP 8/9/2013 1:19 PM Page 4