power steering Hyundai Matrix 2003 User Guide

VEHICLE SPECIFICATIONS 9-3
Oil & Grease Standard
API SG or SAE 20W-40, 20W-50 (ABOVE -10°C)
ABOVE SAE 15W-40, 15W-50 (ABOVE -15°C)
SAE 10W-30 (-25°C ~ 40°C) SAE 10W-40, 10W-50 (ABOVE -25°C) SAE 5W-20 *1, *2 (BELOW -10°C)SAE 5W-30 *1 (BELOW 10°C) SAE 5W-40 *1 (BELOW 20°C)
API CF-4 SAE 30 (0°C ~ 40°C)
or ABOVE, SAE 20W-40 (ABOVE -10°C)
ACEA B4 SAE 15W-40 (ABOVE -15°C)
or ABOVE SAE 10W-30 (-20°C ~ 40°C) SAE 5W-30 (-25°C ~ 10°C) SAE 0W-30 (BELOW 10°C) *1, *2
*1. Restricted to driving condition and area *2. Not recommended for sustained high speed vehicle operation Normal driving condition Severe driving conditionHYUNDAI GENUINE PARTS MTF 75W/90 (API GL-4) DIAMOND ATF SP- III, SK ATF SP- III
PSF-3 DOT 3, DOT 4 or equivalent Ethylene glycol base for aluminum radiator
Item
Engine Oil (Gasoline) Engine Oil (Diesel)
Engine Oil Consumption Transaxle
Power Steering Brake Fluid Coolant
J080A03FC-GAT
LUBRICATION CHART
Q’ty (liter)
1.6 DOHC - 3.3 (with oil filter)
(3.5 us.qts., 2.9 Imp.qts)
1.8 DOHC - 3.85 (with oil filter) (4.07 us.qts., 3.39 Imp.qts)
1.5 SOHC - 4.8 (with oil filter) (5.1 us.qts., 4.2 Imp.qts) MAX. 1L / 1,500 Km MAX. 1L / 1,000 Km2.15 (2.3 us. qts., 1.86 Imp. qts) 6.1 (6.4 us. qts., 5.3 Imp.qts) (1.6 DOHC) 6.7 (7.0 us. qts., 5.8 Imp.qts) (1.8 DOHC)As required As required Gasoline : 6.2(1.6 DOHC), 6.5(1.8 DOHC)Diesel : 6.3
Manual Auto

INDEX10-3
R
Rear Fog Audible Warning Sound
....................................................1-35
Rear Seat Adjustable headrests ..................................................................... 1-11
Adjusting seatback angle .............................................................. 1-11
Adjusting seat forward and rearward ............................................ 1-11
Arm Rest ....................................................................................... 1-43
Fold down ........................................................................... 1-12 ~ 1-13
Rear Window Defroster Switch ......................................................... 1-41
Recommended Shift Poi nts ................................................................ 2-5
Removal of water from the fuel fiter ................................................. 6-22
Replacing Light Bulbs ....................................................................... 6-22
Replacing The Spark Plugs .............................................................. 6-10
Roof R ack ......................................................................................... 1-53
SSeat Belts 2-Point Static Type ............................................................ 1-16 ~ 1-173-Point system ................................................................... 1-15 ~ 1-16
Adjustable height ........................................................................... 1-15
Adjusting your seat belt ................................................................ 1-16
Care of seat belts ......................................................................... 1-14
Precautions ................................................................................... 1-13
Seat Warmer ..................................................................................... 1-13
Spark Plugs ........................................................................... 6-10 ~ 6-11
Spectacle Case ................................................................................. 1-46
Speedometer ..................................................................................... 1-35
Starting Procedures ............................................................................ 2-3Steering Wheel Free play ....................................................................................... 6-17
Tilt lever ........................................................................................ 1-54
Stereo Radio Operation (H210, H220, H260, H280) ............................ 1-64 ~ 1-65, 1-66 ~ 1-67, 1-70 ~ 1-72, 1-77 ~ 1-79
Stereo Sound System ............................................................ 1-62 ~ 1-63
K
Keys .................................................................................................... 1-2
If you lose your keys .................................................................... 3-10
Positions .......................................................................................... 2-2
LLight Bulb Replacement ......................................................... 6-22 ~ 6-23
Lubrication Chart ................................................................................. 9-3
Luggaga Net ..................................................................................... 1-52
M Maintenance Intervals Explanation of scheduled maintenance items ........................ 5-7 ~ 5-8
Maintenance under severe usage conditions ................................. 5-6
Scheduled maintenance ......................................................... 5-3 ~ 5-5
Service requirements ...................................................................... 5-1
Mirros Day-night inside rearview .............................................................. 1-48
Outside rear view .......................................................................... 1-47
Multi Box ........................................................................................... 1-47
O Odometer .......................................................................................... 1-36
Outside Rearview Mirror Heater ....................................................... 1-48
PParking Brake ................................................................................... 1-49
Power Outlet ..................................................................................... 1-50
Power Steering Fluid Level .............................................................. 6-21
Pre-tensioner Seat Belt .......................................................... 1-22 ~ 1-23

DRIVING YOUR HYUNDAI
2- 12 NOTE: Never allow undiluted screen washer fluid additive to spill upon the paintwork or useengine coolant anti-freeze since damage tothe paintwork may result.
o When driving in extreme conditions, the windscreen wiper blades may fail to clearthe screen properly due to the formation ofice upon the blade edge. It will therefore benecessary to periodically remove such iceto restore their efficiency.
o If the power operated door mirrors become frozen, attempts to adjust these may dam-age the mechanism.
o The formation of snow or ice built up inside the wheel arches may interfere with theroad wheels or steering mechanism. Insuch instances, unusual noises or an in-crease in steering effort may result. There-fore, ensure that the wheel arches arechecked periodically and any accumulatedsnow or ice removed.
o It is advisable to carry emergency equip- ment including, torch, shovel, tow rope,blankets etc., if a journey is to be under-taken into areas of severe road conditions.
ZC170D1-E
Door Locks
Should the door lock mechanism becomefrozen, a proprietary lock de-icer should beused. Alternatively, warming the door keymay thaw the door lock. However, the keyshould be handled carefully to avoid burningthe fingers. Never attempt to thaw a frozen door lock using hot water, since the water will eventu-ally freeze and compound the problem. NOTE: The proper temperature for using the im-mobilizer key is from -40°F to 176°F (-40°Cto 80°C). If you heat the immobilizer keyover 176°F (80°C) to open the frozen lock,it may cause damage to the transponderin its head.
SC170E1-E Windscreen Washers and Wipers The windscreen washer bottle should be filled
with a solution of water and a proprietary winter screen wash additive. The windscreenwipers should not be used if the blades arefrozen to the windscreen or if they are cov-ered with snow, before this is removed.
ZC170B1-E
Electrical System
Winter conditions impose severe demandsupon vehicle electrical systems, particularlythe charging circuit. The battery condition andperformance along with the alternator perfor-mance and drive belt condition should bechecked prior to the onset of winter. ZC170C1-E Anti-freeze/Corrosion inhibitorThe cooling system must always contain an Ethylene-Glycol based anti-freeze solution.The system is filled during manufacture withsolution of the correct strength which shouldbe checked before the onset of winter andadjusted or changed as required. NOTE: The anti-freeze solution contains a corro-sion inhibitor to prevent degradation of thealuminum castings contained within theengine. Therefore, never, drain the systemand refill with water only. In addition, anti-freeze solution must ALWAYS be used in vehicles fitted with air conditioning,to prevent the heater matrix from freezing andsubsequently bursting with the refrigerationsystem in use.

IN CASE OF EMERGENCY
3-8 The vehicle may be towed by the conven-
tional method using the towing eye at the front of the vehicle as an attachment point. Inaddition, a suspended tow with or without anambulance may be used with either the frontor the rear wheels being suspended, providedthe above caution is observed. In addition, the following points must be noted:
o If towing by conventional means, the ignition key must be at the "ACC" posi- tion, otherwise the steering lock will beactivated.
o Because the brake system and steering system power assistance is derived fromthe engine, the amount of effort re-quired to stop or steer the vehicle willbe greater than normal. o If a suspended tow is being given to the
rear, the ignition key must be at the"ACC" position since the steering lockis not designed to withstand the forcerequired to hold the front wheels straightduring the tow.
o The vehicle must not be towed with the front wheels on the ground for morethan thirty miles.
o OK FOR AUTOMATIC OR MANUAL
TRANSAXLE EQUIPPED VEHICLE
SD100A2-E
Automatic Transaxle Vehicle
o NOT OK FOR AUTOMATIC TRANSAXLE EQUIPPED VEHICLE
o OK FOR MANUAL TRANSAXLE
The vehicle may be towed by the conven- tional method using the towing eye at the frontof the vehicle as an attachment point. In addition, a suspended tow may be given to the front of the vehicle without an ambulance.In the event of a suspended tow being givento the rear of the vehicle, the use of anambulance is imperative. D120A01A-EAT
IF YOU LOSE YOUR KEYS
Information about the key of immobilizer sys-tem will be found on page 1-2.
CAUTION: The following restriction must be observed in order to avoid serious damage to thetransaxle . The vehicle must never be towed from the rear with the front wheels on the ground. The vehicle must not be towed until transaxle fluid has been added to bringthe level up to the "HOT" marking on thedipstick. (The level will need to be reducedagain after towing). The vehicle must not be towed at speeds faster than 25 mph. or distances greaterthan fifty miles. The general points regard-ing the steering lock etc. described in thepreceding section (Manual transaxle ve-hicle) should be observed.
SD090A1-E
Manual Transaxle Vehicle
o OK FOR AUTOMATIC OR MANUAL TRANSAXLE EQUIPPED VEHICLE WITH NO DAMAGE
D080C01FC
D080B01FC
D080C02FC

VEHICLE MAINTENANCE REQUIREMENTS
5- 8 6ZF070P1-A
o Driveshafts and boots Check the drive shafts, boots and clamps for cracks, deterioration, or damage. Replaceany damaged parts and, if necessary, repackthe grease. 6ZF070Q1-A
o Air conditioning refrigerant Check the air conditioning lines and connec- tions for leakage and damage. Check airconditioning performance according to therelevant shop manual if necessary.
6ZF070L1-A
o Suspension mounting bolts Check the suspension connections for loose-
ness or damage. Retighten to the specifiedtorque. 6ZF070M1-A
o Steering gear box, linkage & boots/
lower arm ball joint
With the vehicle stopped and engine off, check for excessive freeplay in the steering wheel. Check the linkage for bends or damage. Check the dust boots and ball joints for dete-rioration, cracks, or damage. Replace anydamaged parts. 6ZF070N1-A
o Power steering pump, belt and hoses Check the power steering pump and hoses for leakage and damage. Replace any dam-aged or leaking parts immediately. Inspect thepower steering belt for evidence of cuts,cracks, excessive wear, oiliness and propertension. Replace or adjust it if necessary.

OWNER MAINTENANCE 6-1
SG000A1-E
6. OWNER MAINTENANCE
6
HFC5001
1. Air filter element
2. Engine oil filler cap
3. Brake fluid and clutch fluid reservoir
4. Auto fuel cut switch 5. Relay box
6. Power steering fluid reservoir
7. Engine oil level dipstick
8. Engine cover
9. Engine coolant reservoir10.Radiator cap
11.Automatic transaxle fluid level dipstick
(Not all models)
12.Battery
13.Windscreen washer fluid reservoir cap CAUTION:When inspecting or servicing the engine, you should handle toolsand other heavy objects carefullyso that the plastic rocker cover ofthe engine is not damaged.
G010B01FC-EAT ENGINE COMPARTMENT (1.6 DOHC)
12
34 5
6 7 8 9 10 11 12 13

OWNER MAINTENANCE
6-2 HFC003
CAUTION: When inspecting or servicing the engine, you should handle toolsand other heavy objects carefullyso that the plastic rocker cover ofthe engine is not damaged.
G010C01FC-EAT ENGINE COMPARTMENT (1.8 DOHC)
1. Air filter element
2. Engine oil filler cap
3. Brake fluid and clutch fluid reservoir
4. Auto fuel cut switch
5. Relay box
6. Power steering fluid reservoir
7. Engine oil level dipstick
8. Engine cover
9. Engine coolant reservoir10.Radiator cap
11.Automatic transaxle fluid level dipstick
(Not all models)
12.Battery
13.Windscreen washer fluid reservoir cap
1 2 345
6 7 8 9 10 11 12 13

OWNER MAINTENANCE 6-3
G010E01FC-GAT
ENGINE COMPARTMENT (DIESEL)
1. Air filter element
2. Engine oil filler cap
3. Brake fluid and clutch fluid reservoir
4. Fuel filter 5. Relay box
6. Power steering fluid reservoir
7. Engine oil level dipstick
8. Radiator cap
9. Engine coolant reservoir
10.Battery
11.Windscreen washer fluid reservoir cap
G010E01FC-1
1
2
345
6 7 8 9 10 11

OWNER MAINTENANCE
6-4
SG020B1-E
DAILY OPERATING CHECKS
The following items should be checked on a
daily basis or whenever the vehicle is refuelled, whichever occurs sooner.
o Engine oil level.
o Engine coolant level.
o Power steering fluid level.
o Brake fluid level.
o Windscreen washer fluid level.
o Battery condition.
o Tyre condition and pressures.
o Operation and cleanliness of all lighting equipment.
o Windscreen wiper and washer operation.
o Horn operation.
o Warning light operation.
o Adjustment and cleanliness of mirrors.
o Seat and seat belt adjustment and opera- tion.
o Fluid leakage.
The vehicle must not be driven if the daily
operating checks indicate that any item of equip- ment related to the safety or roadworthiness ofthe vehicle is not functioning correctly. G030A01FC-EAT
ENGINE OIL
The correct engine oil level is of paramount
importance. An excessively high or low oil levelmay result in irreparable damage being sus-tained by the engine. The engine oil levelmust be checked on a daily basis, wheneverthe vehicle is refuelled or before starting along trip, whichever occurs sooner.
In addition, it is imperative that only an ap-
proved grade and specification of oil is used toavoid the possibility of serious engine damageand premature wear. The use of "budget price"oil is a false economy that must be avoided ifthe maximum reliability and useful life is to beobtained from the vehicle.
G030B02O-EAT
Recommended Oil
1. Gasoline engine
20W-40 20W-50
5W-40
SSA6030B
°C °F -25 -13 40104
2068
1050
032
-15 5 -10-14
5W-20 15W-40 15W-50
10W-30
10W-40 10W-50
5W-30
A multi grade oil having a specification which meets A.P.I. specification of SG or above isrecommended. The oil viscosity should be se-lected according to the operating environmentof the engine by means of the table shown inthe illustration. The engine oil recommenda-tions are complete in themselves and the use ofadditives is neither required nor recommended.The use of engine oil additives may result ininvalidation of the vehicle warranty. NOTE: The use of a 5W-20 multi grade oil is not recommended for sustained high speed use.
2. Diesel engine
The engine oil quality should meet the follow-
ing classification:
API class: CF-4 or ABOVEACEA class: B4 or ABOVE
G030B02B

OWNER MAINTENANCE
6-16
The clutch pedal freeplay should be checked against the specified value. If the freeplay is notcorrect, the clutch should be adjusted by aHyundai dealer.
SG170A1-E
BRAKE PEDAL FREEPLAY
SSA6170A
0.12 ~ 0.31 in. (3 ~ 8 mm)
The brake pedal freeplay should be checked
with the engine turned off. The pedal to floor clearance should be checked with the enginerunning and a load of 490 N applied to thepedal. If either value is incorrect, the necessaryadjustment should be performed by a Hyundaidealer. Pedal to floor clearance: 1.97 in. (50mm) SG190A1-E
DRIVE BELTS (Gasoline Engine)
SSA6190A
Water Pump Pulley
Generator Pulley
Crankshaft Pulley 0.2 ~ 0.24 in. (5.1 ~ 6 mm)
The various engine drive belts must be checked for condition, tension and freedomfrom damage and excessive wear. The ten-sion of a new belt must be checked after thirtyminutes running following fitment of the newbelt to allow for the initial belt stretch.
G190B01TB-GAT
DRIVE BELTS (Diesel Engine)
At the scheduled maintenance inspection, belts should be examined for cracks, wear,fraying or other evidence of deterioration andreplaced if necessary.Belt routing should also be checked to be surethere is no interference between the belts andother parts of the engine.
G190B01FC
Auto tensioner Pulley Powersteeringpump
A/C comp.
Alternator