lock Hyundai Matrix 2003 Workshop Manual
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2003, Model line: Matrix, Model: Hyundai Matrix 2003Pages: 312, PDF Size: 4.1 MB
Page 143 of 312

DO-IT-YOURSELF MAINTENANCE
6-10
CHAMPION NGK RC10YC BKR5ES
Unleaded
engine Leaded
engine
RC10YC4 BKR5ES-11
4. Turn the radiator cap counterclockwise with-
out pressing down on it, until it stops. This relieves any pressure remaining in the cool-ing system. And remove the radiator cap bypushing down and turning counterclockwise. Now fill the radiator with clean demineralized or distilled water. Continue to add clean deminer-alized or distilled water in small quantities untilthe fluid level stays up in the radiator neck. G060B02S-GAT
REPLACING THE SPARK PLUGS The spark plugs should be changed at theintervals specified in the vehicle maintenancesschedule in Section 5 or whenever engine per-formance indicates they should be changed.Symptoms that suggest poor spark plug perfor-mance include engine misfiring under load, lossof fuel economy, poor acceleration, etc. Whenspark plugs are replaced, always use sparkplugs recommended by Hyundai. The use ofother spark plugs can result in loss of perfor-mance, radio interference or engine damage. NOTE: When replacing the spark plugs, genuine Hyundai replacement parts are recom-mended. Recommended Spark Plugs:
SSA6060A
Unleaded: 1.0 ~ 1.1 mm (0.039 ~ 0.043 in.) Leaded: 0.7 ~ 0.8 mm (0.028 ~ 0.032 in.)
G050D01FC
5. Start the engine, top off the radiator with
water and then add engine coolant to the reservoir until the level is between "LOW"and "FULL".
6. Replace the radiator and reservoir caps and check to be sure the drain cocks are fullyclosed and not leaking.
WARNING: The cooling fan is controlled by engine cool- ant temperature and may sometimes oper-ate even when the engine is not running.Use extreme caution when working near theblades of the cooling fan so that you are notinjured by a rotating fan blade. As the en-gine coolant temperature decreases, the fanwill automatically shut off. This is a normalcondition.
G050D02FC
Page 144 of 312

DO-IT-YOURSELF MAINTENANCE 6-11
NOTE: Spark plugs should be tightened firmly. Over- tightening can damage the threads in thealuminum cylinder head. Leaving them tooloose can cause the spark plugs to get veryhot and possibly result in damage to theengine.
7. Replace the cable by pushing the insulated connector directly down onto the electrode.Check to be sure it has snapped into placeand can't fall off.
SSA6061ASSA6062A
WARNING: It is recommended that the engine be cool
or cold when changing the spark plugs. If the engine is hot, you could burn yourself on the insulated connector, the spark plug or the engine itself.
4. When preparing to remove the old spark plug, guide the socket down over the spark plug, being careful not to damage the ce-ramic insulator.
5. To remove the spark plug, turn the wrench handle in a counterclockwise direction.
6. To install the new spark plug, guide the socket down over the spark plug, beingcareful not to damage the ceramic insulator.
G060C01S-GAT
Changing the Spark Plugs
You will find it easier to change spark plugs if
the engine is cold. Always change one sparkplug at a time. This helps avoid getting the wiresmixed up.
1. Remove the center cover on the engine rocker cover.
2. Using a clean cloth, remove any dirt that has accumulated around the spark plug so it cannot fall into the cylinder when the sparkplug is removed.
3. To remove the spark plug cable, pull straight up on the insulated connector, not the cable.Pulling on the cable may damage the carboncore conductor.
SSA6060B
Page 146 of 312

DO-IT-YOURSELF MAINTENANCE 6-13
G100B02A-AAT
To Check the Maunal Transaxle Fluid Level
SSA6100B
Park the car on level ground with the engine off.
1. Using a wrench of the correct size, loosen the oil filler plug by turning it counterclock- wise and remove it with your fingers.
2. Use your finger or suitable tool to feel inside the hole. The oil level should be at its bottomedge. If it is not, check for leaks beforeadding oil. To refill the transaxle or bring theoil level up,add oil slowly until it reaches theproper level. Do not overfill. G110A01A-AAT
CHECKING THE TRANSAXLE FLUID (AUTOMATIC)
Transaxle fluid in the automatic transaxle should be checked at those intervals specified in thevehicle maintenance schedule in Section 5. G110B03A-AAT
Recommended Fluid Your Hyundai automatic transaxle is specially designed to operate with DIAMOND ATF SP- III
or SK ATF SP- III. Damage caused by a
nonspecified fluid is not covered by your newvehicle limited warranty. G110C01FC-GAT
Transaxle Fluid Capacity
The fluid capacity of the automatic transaxle is
6.1 liters (1.6 DOHC)/6.7 liters (1.8 DOHC).
WARNING: The transaxle fluid level should be checked
when the engine is at normal operating tem- perature. This means that the engine, radia-tor, exhaust system etc., are very hot. Exer-cise great care not to burn yourself duringthis procedure.
Filler plugG110A01E
Transaxle lubricant in the manual transaxle should
be checked at those intervals specified in the vehicle maintenance schedule in Section 5. Recommended Oil
Use only HYUNDAI GENUINE PARTS MTF
75W/90 (API GL-4) in the manual transaxle.Manual Transaxle Oil Capacity
The oil capacity of the manual transaxle is 2.15
liters (2.27 U.S. quarts). G100A03A-GAT
CHECKING THE TRANSAXLE OIL (MANUAL)Drain plug
o The washer lever should not be pulled
and the washer should not be operated if the washer reservoir is empty. This candamage the washer fluid pump. WARNING: It is always better to check the transaxle oil
level when the engine is cool or cold. If the engine is hot, you should exercise greatcaution to avoid burning yourself on hotengine or exhaust parts. 3. Replace the plug and washer, screw it in
with your fingers and then tighten securelywith the wrench.
Page 159 of 312

DO-IT-YOURSELF MAINTENANCE
6-26
G200C02FC-GAT
FUSE PANEL DESCRIPTION Engine Compartment (GASOLINE)
HFC4004
PROTECTED COMPONENTS Generator (A/CON, RR HTD, STOP, D/LOCK, HAZARD) Fuse Generator, Engine control relay, ECM Radiator fan relay Start relay, Ignition switch Blower relay Power window relay Condenser fan relay #1 ABS control module, ABS bleeding connector ABS control module, ABS bleeding connector Fuel pump relay Injector, lgnition coilMAP sensor, Oxygen sensor, CP sensor, Knock sensor, Throttle position sensor Audio, Room lamp, Overhead console lamp, lnstrument cluster DRL control module Horn relay A/C relay Front fog lamp relay ECM, TCM Tail lamp relay Left rear combi lamp, Left position lamp, Left License lamp Right rear combi lamp, Right position lamp, Right License lamp Left head lamp Right head lamp, (H/LP IND) Fuse
FUSE RATING
120A40A30A 20A 40A 40A 30A 20A 30A 30A 10A 15A 10A 10A 15A 10A 10A 15A 10A 20A 10A 10A 15A 15A
DESCRIPTION
ALTB+
ECU RAD IGN
BLR
P/WINCOND ABSABS
F/PUMP INJ
SNSR
ROOM LP DRL
HORN
A/CON
FR FOG ECU
LP
TAIL LH
TAIL RH H/LP LH
H/LP RH
NOTE:
Not all fuse panel descriptions in this manual may be applicable
to your vehicle. It is accurate at the time of printing. When you inspect the fuse box on your vehicle, refer to the fuse box label.
Page 160 of 312

DO-IT-YOURSELF MAINTENANCE 6-27
DESCRIPTION
ALTB+
ECU RAD IGN
BLR
P/WINCOND ABSABS
F/PUMP ECU ECU
SNSR
ROOM LP DRL
HORN
A/CON
FR FOG
ECULP
TAIL LH
TAIL RH H/LP LH
H/LP RH
G200E01FC-GAT
Engine Compartment (DIESEL)
G200E01FCPROTECTED COMPONENTS Generator (A/CON, RR HTD, STOP, D/LOCK, HAZARD) Fuse Generator, Engine control relay, ECM Radiator fan relay Start relay, Ignition switch Blower relay Power window relay Condenser fan relay #1 ABS control module, ABS bleeding connector ABS control module, ABS bleeding connector Fuel pump relay ECM No.5 (Batt+) ECM No.4 (Batt+)
Glow plug r elay, Assistor h eater relay 1/2, Stop lamp switch,
TDC sensor, EGR act, Throttle plate a ct
Audio, Room lamp, Overhead console lamp, lnstrument cluster, ETACM, Luggage lamp DRL control module Horn relay A/C relay Front fog lamp relay ECM, TCM Tail lamp relay Left rear combi lamp, Left position lamp, Left License lamp Right rear combi lamp, Right position lamp, Right License lamp Left head lamp Right head lamp, (H/LP IND) Fuse
FUSE RATING
100A40A 30A 20A 40A 40A 30A 20A 30A 30A 10A 20A 10A 10A 10A 15A 10A 10A 15A 10A 20A 10A 10A 15A 15A
NOTE:
Not all fuse panel descriptions in this manual may be applicable
to your vehicle. It is accurate at the time of printing. When you inspect the fuse box on your vehicle, refer to the fuse box label.
Page 161 of 312

DO-IT-YOURSELF MAINTENANCE
6-28 DESCRIPTION
H/LP IND
HTD IND
A/CON
RR HTD
STOP
D/LOCK
HAZARD AUDIO
C/LIGHT A/B
A/B IND
T/SIG
ECU
ETACS
RR WPR START
FRT WPR S/HTD
P/OUTLET
IG2
O/S MRR
G200D01FC-GAT
Inner Panel
G200D01FC
PROTECTED COMPONENTS Head lamp indicator Defogger relay, Left(Right) outside mirror motor, Rear window motor A/C Switch Defogger relay Stop lamp switch, Power window relay Door lock(unlock) relay, ETACM, Sunroof relay Burglar alarm relay, Hazard relay Audio Cigarette lighter SRS control module SRS IND. Hazard switch, Seat belt timer, Instrument cluster, ABS control module, Pre-excitation resistor, Washer motor ECM, Vehicle speed sensor, TCM, Ignition coil ETACM, A/T Shift lever Rear wiper motor, Rear wiper relay Start relay Wiper relay, Washer motor, Wiper & Defogger timer Left (Right) front seat warmer switch Front (Rear) power outlet ETACM, Power window relay, Defogger relay, Sunroof relay Head lamp relay, Blower relay Outside mirror switch, Rear fog lamp relay
FUSERATING
10A 10A 10A 30A 10A 15A 10A 10A 15A 10A 10A 10A 15A 10A 10A 10A 20A 15A 25A 10A 10A
Page 164 of 312

CONSUMER INFORMATION 8-1
8. CONSUMER
INFORMATION
I010A01FC-GAT
VEHICLE IDENTIFICATION NUMBER (VIN) The vehicle identification number (VIN) is the
number used in registering your car and in all legal matters pertaining to its ownership, etc.
It can be found on the identification plate at-
tached to apron panel located on the driver'sside of the engine compartment.
HFC6001
I010B01A-GAT
Engine Number
EADA010C
The engine number is stamped on the engine
block as shown in the drawing.
I020A01A-AAT TIRE INFORMATIONThe tires supplied on your new Hyundai are
chosen to provide the best performance for normal driving. I030A01FC-GAT
RECOMMENDED INFLATION PRESSURES
The tire label located on the driver's side "C"
pillar outer panel gives the tire pressures rec- ommended for your vehicle.I030A01FC
I010B01B
Gasoline engine Diesel engine
5.5Jx14 5.5Jx15 6.0Jx15 3.5Jx153.5Jx15 TIRE
SIZE
RIM
SIZE PRESSURE, kPa (PSI)
185/65R14195/55R15 205/55R15
T115/70D15 T115/70R15 REAR
210(30)210(30)210(30)420(60)420(60) FRONT
250(36) 250(36) 250(36)420(60)420(60)
UP TO 2
PERSONS UP TO
MAX. LOAD
REAR
250(36) 250(36) 250(36)420(60)420(60)
FRONT210(30)210(30) 210(30) 420(60)420(60)
These pressures were chosen to provide the
most satisfactory combination of ride comfort, tire wear and stability under normal conditions.
8
Page 170 of 312

INDEX10-1
Cargo Area
Cover ............................................................................. 1-52
Cassette Tape Player Operation (H220, H280).1-68 ~ 1-69, 1-80 ~ 1-81 Catalytic Converter .................................................................... 7-1 ~ 7-2
CD Auto Changer ............................................................................. 1-52
CD Auto Changer (H260, H280) ...................... 1-75 ~ 1-76, 1-84 ~ 1-85
Child-Protector Rear Door Lock ......................................................... 1-5
Child Restraint System .......................................................... 1-17 ~ 1-22
Cigarette Lighter ................................................................................ 1-42
Clock ...................................................................................... 1-41 ~ 1-42
Clutch Checking fluid ............................................................................... 6-16
Pedal free play ............................................................................. 6-17
Combination Light Headlight flasher ........................................................................... 1-39
Headlight switch ............................................................................ 1-38
High-beam switch .......................................................................... 1-39
Lane change signal ....................................................................... 1-38
Turn signal operation .................................................................... 1-38
Compact Disc Player Operation (H260, H280) .1-73 ~ 1-74, 1-82 ~ 1-83Cooling Fans ..................................................................................... 6-21
Corrosion Protection
Cleaning the interior ........................................................................ 4-3
Protecting your Hyundai from corrosion ................ ......................... 4-1
Washing and waxing ....................................................................... 4-2
DDefrosting/Defogging .............................................................. 1-58 ~ 1-59
Door Central door lock ............................................................................. 1-6
Door locks ....................................................................................... 1-4Locking and unlocking front doors with a key ....................... 1-4 ~ 1-5
Drink Holder ........................................................................... 1-42 ~ 1-43
Drive Belts ............................................................................... 6-17, 6-19
ZK000A1-G 10. INDEX
A Accessory Tray ................................................................................. 1-50
Air Bag ................................................................................... 1-24 ~ 1-28
Air Cleaner Filter ............................................................................... 6-12
Air Conditioning Care .............................................................................................. 6-16
Operation ....................................................................................... 6-16
Switch ............................................................................................ 1-60
Air Filter ............................................................................................ 1-61
Antenna ............................................................................................. 1-89
Ashtray .............................................................................................. 1-42
Auto Fuel Cut Switch ........................................................................ 1-53
BBattery ...................................................................................... 2-11, 6-20
Brake Anti-lock system ..................................................................... 2-8 ~ 2-9
Checking the brakes ..................................................................... 6-15
Fluid ............................................................................................... 6-16
Pedal clearance ............................................................................ 6-18
Pedal free play .............................................................................. 6-18
Practices ................................................................................ 2-7 ~ 2-8
Brake Pad Wear Warning Sound ..................................................... 1-34
Brake Traction Control System .......................................................... 2-9
Breaking-In your new Hyundai ........................................................... 1-2
Bulbs Wattage ................................................................................... 6-25
C Care of Cassette Tapes ........................................................ 1-87 ~ 1-88
Care of Disc ...................................................................................... 1-87
10
Page 183 of 312

CONTROLS AND EQUIPMENT
1- 2 6SB035A1-FE IMMOBILIZER SYSTEM The immobilizer system is an anti-theft de- vice, designed to prevent and deter automo-bile theft. B880B03A-GAT Keys All of the locks fitted to the vehicle are oper- ated by the same key. However, since it ispossible to lock the doors without the use ofthe key, care should be exercised to ensurethat the key does not become locked insidethe vehicle by mistake. NOTE: If you make your own duplicate key, you will not be able to cancel the system orstart the engine.
B020A01FC-EAT RUNNING IN (Gasoline Engine) The longevity and performance of the vehicle are greatly affected by the care exercisedduring the first 1,000 miles of motoring. Be-cause of modern manufacturing techniques,rigid guidelines regarding maximum roadspeeds have become unnecessary. However,certain precautions should be observed inorder to obtain the best possible performanceand useful life from the vehicle.
1) Do not race the engine without a load
(i.e revving the engine in neutral).
2) During the first 500 miles the maximum engine speed should be restricted to 3,000 rpm and gradually increased thereafter.
3) Avoid prolonged constant speed operation. The internal components of the engine willbecome more quickly run in if the operationspeed is varied during the running in period.
4) Never allow the engine to labour. Use the gearbox freely and avoid large throttle open-ings when the engine speed is below 1,500rpm.
5) Avoid rapid acceleration and maximum throttle openings.
6) Avoid harsh braking during the first 100 miles of urban motoring or 1,000 miles ofmotorway driving to allow the friction fac-ings of the brake pads and shoes to bedagainst the discs and drums properly.
7) Avoid trailer towing during the running in period.
AX10020A-1
B020B01FC-EAT
RUNNING IN (Diesel Engine)
The longevity and performance of the vehicle
are greatly affected by the care exercised during the first 1,000 miles of motoring. Be-cause of modern manufacturing techniques,rigid guidelines regarding maximum roadspeeds have become unnecessary. However,certain precautions should be observed inorder to obtain the best possible performanceand useful life from the vehicle.
1) Do not race the engine without a load
(i.e revving the engine in neutral).
2) During the first 600 miles the maximum engine speed should be restricted to 3,000 rpm and gradually increased thereafter.And while driving, keep under three quar-ters of maximum vehicle speed.
3) Avoid prolonged constant speed operation. The internal components of the engine willbecome more quickly run in if the operationspeed is varied during the running in period.
4) Never allow the engine to labour. Use the gearbox freely and avoid large throttle open-ings when the engine speed is below 1,500rpm.
5) Avoid rapid acceleration and maximum throttle openings.
6) Avoid harsh braking during the first 100 miles of urban motoring or 1,000 miles ofmotorway driving to allow the friction fac-ings of the brake pads and shoes to bedagainst the discs and drums properly.
7) Avoid trailer towing during the running in period.
Page 184 of 312

1- 3
CONTROLS AND EQUIPMENT
B880C02A-GAT
Key Numbers
The vehicle key number is recorded upon a
metal tag attached to the keys when the vehicle is first delivered to you. The key number should be recorded and kept
in a safe place in case the need to orderfurther keys arises. New keys are availablefrom any Hyundai dealer by quoting the rel-evant key number.
In the interest of security, the metal tag at-
tached to the keys which bears the key num-ber should be removed from the key ring afteryou receive your new vehicle. In addition, keynumbers cannot be provided by Hyundai forsecurity reasons.
If you need additional keys or if you should
lose your keys, your authorized Hyundai dealercan make new keys. SB040B1-F Locking, unlocking front doors with key
o The door can be locked or unlocked with a
key.
o Lock the door by turning the key toward the front of the vehicle and unlock it by turning the key toward the rear.
AX10030A-1
B040A02Y-AAT DOOR LOCKS WARNING:
o Unlocked doors can be dangerous. Be- fore you drive away (especially if there are children in the car), be sure that allthe doors are securely closed and lockedso that the doors cannot be inadvert-ently opened from the inside. This helpsensure that doors will not be openedaccidentally. Also, when combined withthe proper use of seat belts, locking thedoors helps keep occupants from beingejected from the car in case of an acci-dent.
o Before opening the door, always look for and avoid oncoming traffic.
o In case of accident the door is unlocked automatically (If installed)
LOCK
UNLOCK
HFC2004-D