spark plug Hyundai Matrix 2003 Owner's Manual

DRIVING YOUR HYUNDAI 2- 11
C160C01A-AAT Use High Quality Ethylene Glycol Coolant Your Hyundai is delivered with high quality ethyl- ene glycol coolant in the cooling system. It is the only type of coolant that should be used because it helps prevent corrosion in the cooling system, lubricates the water pump and prevents freezing. Be sure to replace or replenish your coolant in accordance with the maintenance schedule in Section 5. Before winter, have your coolant test- ed to assure that its freezing point is sufficient for the temperatures anticipated during the winter. C160D01A-AAT Check Battery and Cables Winter puts additional burdens on the battery system. Visually inspect the battery and cables as described in Section 6. The level of charge in your battery can be checked by your Hyundai dealer or a service station.
C160G01A-GAT To Keep Locks from Freezing To keep the locks from freezing, squirt an ap- proved de-icer fluid or glycerine into the key opening. If a lock is covered with ice, squirt it with an approved de-icing fluid to remove the ice. If the lock is frozen internally, you may be able to thaw it out by using a heated key. Handle the heated key with care to avoid burning your fin- gers. NOTE: The proper temperature for using the immo- bilizer key is from -40°C to 80°C. If you heat the immobilizer key over 80°C to open the frozen lock, it may cause damage to the transponder in its head.
C160E01A-AAT Change to "Winter Weight" Oil if Necessary In some climates it is recommended that a lower viscosity "winter weight" oil be used during cold weather. See Section 9 for recommendations. If you aren’t sure what weight oil you should use, consult your Hyundai dealer. C160F01A-AAT Check Spark Plugs and Ignition System Inspect your spark plugs as described in Section 6 and replace them if necessary. Also check all ignition wiring and components to be sure they are not cracked, worn or damaged in any way.
C160H01A-AAT Use Approved Anti-Freeze in Window Washer System To keep the water in the window washer system from freezing, add an approved anti-freeze solu- tion in accordance with instructions on the con- tainer. Window washer anti-freeze is available from Hyundai dealers and most auto parts out- lets. Do not use engine coolant or other types of anti-freeze as these may damage the finish. C160I01A-AAT Don’t Let Your Parking Brake Freeze Under some conditions your parking brake can freeze in the engaged position. This is most likely to happen when there is an accumulation of snow or ice around or near the rear brakes or if the brakes are wet. If there is a risk the parking brake may freeze, apply it only temporarily while you put the gear selector lever in "P" (automatic) or in first or reverse gear (manual transaxle) and block the rear wheels so the car cannot roll. Then release the parking brake. C160J01A-AAT Don’t Let Ice and Snow Accumulate Underneath Under some conditions, snow and ice can build up under the fenders and interfere with the steer- ing. When driving in severe winter conditions where this may happen, you should periodically check underneath the car to be sure the move- ment of the front wheels and the steering compo- nents is not obstructed.
deceleration, use engine braking to the fullestextent. Sudden brake applications on snowy or icy roads may cause skids to occur. You need to keep sufficient distance between the vehicle in front and your vehicle. Also, apply the brake gently. It should be noted that installing tire chains on the tire will provide a greater driving force, but will not prevent side skids. NOTE: Tire chains are not legal in all provinces. Check province laws before fitting tire chains.

WHAT TO DO IN AN EMERGENCY 3-1
3. WHAT TO DO IN ANEMERGENCY
D010A01A-AAT IF THE ENGINE WILL NOT START WARNING If the engine will not start, do not push or pull the car to start it. This could result in a collision or cause other damage. In addition, push or pull starting may cause the catalytic converter to be overloaded and create a fire hazard. D010B02A-AAT If Engine Doesn’t Turn Over or Turns Over Slowly
D010B01FC
1. If your car has an automatic transaxle, be sure the gear selector lever is in "N" or "P" and the emergency brake is set. 2. Check the battery connections to be sure
they are clean and tight.
3. Turn on the interior light. If the light dims or
goes out when you operate the starter, the battery is discharged.
4. Check the starter connections to be sure they are securely tightened.
5. Do not push or pull the vehicle to start it. See instructions for "Jump Starting".
SSA3020C
D010C01A-AAT If Engine Turns Over Normally but Does Not Start
1 Check fuel level.
2 Check all connectors at ignition, coil and
spark plugs. Reconnect any that may bedisconnected or loose.
3 Check the fuel line in the engine room.
4 If engine still refuses to start, call a Hyundai dealer or seek other qualified assistance. D010D01A-AAT If the Engine Stalls While Driving
1. Reduce your speed gradually, keeping a
straight line. Move cautiously off the road to a safe place.
2. Turn on your emergency flashers.
3. Try to start the engine again. If your vehicle will not start, contact a Hyundai dealer or seekother qualified assistance.
D020A03A-AAT JUMP STARTING
HFC4002
WARNING: The gas produced by the battery during the jump-start operation is highly explosive. If these instructions are not followed exactly, serious personal injury and damage to the vehicle may occur! If you are not sure how to follow this procedure, seek qualified assis- tance. Automobile batteries contain sulfuric acid. This is poisonous and highly corrosive.
Booster battery Discharged battery
3

VEHICLE MAINTENANCE REQUIREMENTS
5- 2 ENGINE CONTROL SYSTEM MAINTENANCE (GASOLINE)
1 ENGINE OIL & FILTER (SG OR ABOVE) See Note (1)
2 DRIVE BELT (WATER PUMP, ALTERNATOR & A/CON)
3 FUEL FILTER (MFI)
4 FUEL LINES, FUEL HOSES & CONNECTIONS
5 TIMING BELT
6 VAPOR HOSE & FUEL FILLER CAP
7 VACUUM CRANKCASE VENTILATION HOSES
8 AIR CLEANER FILTER
9 SPARK PLUGS
10 VALVE CLEARANCE (1.8 DOHC)
F030A01A-GAT SCHEDULED MAINTENANCE The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for all vehi
cle services to protect
your warranty. Where both mileage and time are shown, the frequency of service is determined by whichever occurs first. F030B03E-GAT R :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.
NO. DESCRIPTION105
84 120
96
90 72
7560
6048
4536
3024
1512
KILOMETERS X 1000 MONTHS
R
I
R I I I
R
I
R
I I
R
I I
R I I
RR
R
I I I
R
I
R II I I
R
R
I I
R
R
I I I I
R I
R
I I
Note : (1) SF OR LOWER: EVERY 10,000 KM OR 6 MONTHS : "R" (2) FOR EVERY 90,000KM OR 48 MONTHS, WHICHEVER OCCURS FIRST: "I"
See Note (2)

VEHICLE MAINTENANCE REQUIREMENTS 5-5
ENGINE OIL AND FILTER AIR CLEANER FILTERSPARK PLUGSTIMING BELT BRAKE PADS, CALIPERS AND ROTORS REAR BRAKE DRUMS/LININGS/PADS, PARKING BRAKESTEERING GEAR RACK, LINKAGE& BOOTS/LOWER ARM BALL JOINT DRIVESHAFTS & BOOTS MANUAL TRANSAXLE OILAUTOMATIC TRANSAXLEFLUID AIR FILTER (IN FRONT OF BLOWER UNIT)
European Community Only Except European Community EVERY 7,500 KM OR 6 MONTHSMORE FREQUENTLYMORE FREQUENTLYEVERY 60,000 KM OR 48 MONTHSMORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLY EVERY 15,000 KM OR 12 MONTHS EVERY 100,000 KMEVERY 45,000 KMEVERY 40,000 KMMORE FREQUENTLY
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
F040A03E-GAT
MAINTENANCE
OPERATION
F - More than 50% driving in heavy city traffic during hot weather above 32°C (90°F)
G - Driving in mountainous areas
H - Towing a trailer
I - Driving as a patrol car, taxi, or other commercial use or vehicle towing
J - Driving over 170 km/h
SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty, rough roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areas
MAINTENANCE ITEM
R R R RII I I
R R R A, B, C, F, H C, E B, H D, E, F, GC, D, G, HC, D, G, H C, D, E, F C, D, E, F A, C, D, E, F, G, H, I, J A, C, E, F, G, H, I C, EMAINTENANCE INTERVALS
DRIVING
CONDITION

VEHICLE MAINTENANCE REQUIREMENTS 5-7
F070D01A-AAT
o Manual Transaxle Oil Inspect the manual transaxle oil according to the maintenance schedule.
NOTE: If the oil level is low, check for possible leaks before adding oil. Do not overfill. F070E03A-AAT
o Automatic Transaxle Fluid
The fluid level should be in the "HOT" range of the dipstick, after the engine and transaxle are at normal operating temperature. Check the automatic transaxle fluid level with the engine running and the transaxle in neutral, with the parking brake properly applied. Use DIAMOND ATF SP- III or SK ATF SP- III when adding or
changing fluid. F070F01A-AAT
o Brake Hoses and Lines Visually check for proper installation, chafing, cracks, deterioration and any leakage. Replace any deteriorated or damaged parts immediate- ly.
F060H01A-AAT o Air Cleaner FilterA Genuine Hyundai air cleaner filter is recom- mended when the filter is replaced. F060J01A-AAT o Spark PlugsMake sure to install new spark plugs of the correct heat range. F070C01A-AAT o Engine CoolantThe coolant should be changed at the intervals specified in the maintenance sched- ule.
F070B01A-GAT o Cooling SystemCheck the cooling system part, such as radia-
tor, coolant reservoir, hoses and connections for leakage and damage. Replace any dam- aged parts.
F060N02E-GAT
o Valve ClearanceInspect excessive valve noise and/or engine vibration and adjust if necessary. A qualified technician should perform the operation. F070G02A-AAT o Brake FluidCheck brake fluid level in the brake fluid reser- voir. The level should be between “MIN” and “MAX” marks on the side of the reservoir. Use only hydraulic brake fluid conforming to DOT 3 or DOT 4. F070H01A-AAT
o Rear Brake Drums/Linings, Parking
Brake
Check the rear brake drums and linings for scoring, burning, leaking fluid, broken parts, and excessive wear. Inspect the parking brake system including the parking brake lever and cables. For detailed service procedures, refer to the Shop Manual. F070J01A-AAT
o Brake Pads, Calipers and Rotors Check the pads for excessive wear, discs for run out and wear, and calipers for fluid leakage. F070K01A-AAT
o Exhaust Pipe and MufflerVisually inspect the exhaust pipes, muffler and hangers for cracks, deterioration, or damage. Start the engine and listen carefully for any exhaust gas leakage. Tighten connections or replace parts as necessary.

DO-IT-YOURSELF MAINTENANCE
6-10
CHAMPION NGK RC10YC BKR5ES
Unleaded
engine Leaded
engine
RC10YC4 BKR5ES-11
4. Turn the radiator cap counterclockwise with-
out pressing down on it, until it stops. This relieves any pressure remaining in the cool-ing system. And remove the radiator cap bypushing down and turning counterclockwise. Now fill the radiator with clean demineralized or distilled water. Continue to add clean deminer-alized or distilled water in small quantities untilthe fluid level stays up in the radiator neck. G060B02S-GAT
REPLACING THE SPARK PLUGS The spark plugs should be changed at theintervals specified in the vehicle maintenancesschedule in Section 5 or whenever engine per-formance indicates they should be changed.Symptoms that suggest poor spark plug perfor-mance include engine misfiring under load, lossof fuel economy, poor acceleration, etc. Whenspark plugs are replaced, always use sparkplugs recommended by Hyundai. The use ofother spark plugs can result in loss of perfor-mance, radio interference or engine damage. NOTE: When replacing the spark plugs, genuine Hyundai replacement parts are recom-mended. Recommended Spark Plugs:
SSA6060A
Unleaded: 1.0 ~ 1.1 mm (0.039 ~ 0.043 in.) Leaded: 0.7 ~ 0.8 mm (0.028 ~ 0.032 in.)
G050D01FC
5. Start the engine, top off the radiator with
water and then add engine coolant to the reservoir until the level is between "LOW"and "FULL".
6. Replace the radiator and reservoir caps and check to be sure the drain cocks are fullyclosed and not leaking.
WARNING: The cooling fan is controlled by engine cool- ant temperature and may sometimes oper-ate even when the engine is not running.Use extreme caution when working near theblades of the cooling fan so that you are notinjured by a rotating fan blade. As the en-gine coolant temperature decreases, the fanwill automatically shut off. This is a normalcondition.
G050D02FC

DO-IT-YOURSELF MAINTENANCE 6-11
NOTE: Spark plugs should be tightened firmly. Over- tightening can damage the threads in thealuminum cylinder head. Leaving them tooloose can cause the spark plugs to get veryhot and possibly result in damage to theengine.
7. Replace the cable by pushing the insulated connector directly down onto the electrode.Check to be sure it has snapped into placeand can't fall off.
SSA6061ASSA6062A
WARNING: It is recommended that the engine be cool
or cold when changing the spark plugs. If the engine is hot, you could burn yourself on the insulated connector, the spark plug or the engine itself.
4. When preparing to remove the old spark plug, guide the socket down over the spark plug, being careful not to damage the ce-ramic insulator.
5. To remove the spark plug, turn the wrench handle in a counterclockwise direction.
6. To install the new spark plug, guide the socket down over the spark plug, beingcareful not to damage the ceramic insulator.
G060C01S-GAT
Changing the Spark Plugs
You will find it easier to change spark plugs if
the engine is cold. Always change one sparkplug at a time. This helps avoid getting the wiresmixed up.
1. Remove the center cover on the engine rocker cover.
2. Using a clean cloth, remove any dirt that has accumulated around the spark plug so it cannot fall into the cylinder when the sparkplug is removed.
3. To remove the spark plug cable, pull straight up on the insulated connector, not the cable.Pulling on the cable may damage the carboncore conductor.
SSA6060B

VEHICLE SPECIFICATIONS
9-2 DIESEL
1.5 3Cylinder in-line SOHC 800 ± 100 800 ± 100
--- - --
AUTO LASH
(1.6DOHC/Diesel) AUTO LASH
(1.6DOHC/Diesel) -
1 - 3 - 2
GASOLINE
1.6/1.8 4Cylinder in-line DOHC
800 ± 100 (1.6L), 750 ± 100 (1.8 L)800 ± 100 (1.6L), 800 ± 100 (1.8 L) BKR5ES-11
RC10YC4BKR5ESRC10YC
1.0 ~ 1.1 mm (0.039 ~ 0.043 in.)0.7 ~ 0.8 mm (0.028 ~ 0.032 in.)
0.17 ~ 0.23 mm (0.0067 ~ 0.0091 in.) (1.8DOHC)
0.25 ~ 0.31 mm (0.0098 ~ 0.0122 in.) (1.8 DOHC)
0.12 ~ 0.28 mm (0.0047 ~ 0.011 in.) (1.8 DOHC)0.20 ~ 0.38 mm (0.0079 ~ 0.015 in.) (1.8 DOHC) BTDC 5° ± 5° (1.6L), BTDC 7° ± 5° (1.8L)
1 - 3 - 4 - 2
Intake
Exhaust
Intake
Exhaust
Engine Type Idle Speed (RPM) Spark Plug Spark Plug Gap Valve Clearance (Cold engine:20 ± 5°C) Ignition Timing Firing Order NGK CHAMPION NGKCHAMPION
Unleaded Leaded Unleaded Leaded
For adjusting For checking
J070A03FC-GAT ENGINE
ITEMS
A/CON OFF A/CON ON

INDEX10-3
R
Rear Fog Audible Warning Sound
....................................................1-35
Rear Seat Adjustable headrests ..................................................................... 1-11
Adjusting seatback angle .............................................................. 1-11
Adjusting seat forward and rearward ............................................ 1-11
Arm Rest ....................................................................................... 1-43
Fold down ........................................................................... 1-12 ~ 1-13
Rear Window Defroster Switch ......................................................... 1-41
Recommended Shift Poi nts ................................................................ 2-5
Removal of water from the fuel fiter ................................................. 6-22
Replacing Light Bulbs ....................................................................... 6-22
Replacing The Spark Plugs .............................................................. 6-10
Roof R ack ......................................................................................... 1-53
SSeat Belts 2-Point Static Type ............................................................ 1-16 ~ 1-173-Point system ................................................................... 1-15 ~ 1-16
Adjustable height ........................................................................... 1-15
Adjusting your seat belt ................................................................ 1-16
Care of seat belts ......................................................................... 1-14
Precautions ................................................................................... 1-13
Seat Warmer ..................................................................................... 1-13
Spark Plugs ........................................................................... 6-10 ~ 6-11
Spectacle Case ................................................................................. 1-46
Speedometer ..................................................................................... 1-35
Starting Procedures ............................................................................ 2-3Steering Wheel Free play ....................................................................................... 6-17
Tilt lever ........................................................................................ 1-54
Stereo Radio Operation (H210, H220, H260, H280) ............................ 1-64 ~ 1-65, 1-66 ~ 1-67, 1-70 ~ 1-72, 1-77 ~ 1-79
Stereo Sound System ............................................................ 1-62 ~ 1-63
K
Keys .................................................................................................... 1-2
If you lose your keys .................................................................... 3-10
Positions .......................................................................................... 2-2
LLight Bulb Replacement ......................................................... 6-22 ~ 6-23
Lubrication Chart ................................................................................. 9-3
Luggaga Net ..................................................................................... 1-52
M Maintenance Intervals Explanation of scheduled maintenance items ........................ 5-7 ~ 5-8
Maintenance under severe usage conditions ................................. 5-6
Scheduled maintenance ......................................................... 5-3 ~ 5-5
Service requirements ...................................................................... 5-1
Mirros Day-night inside rearview .............................................................. 1-48
Outside rear view .......................................................................... 1-47
Multi Box ........................................................................................... 1-47
O Odometer .......................................................................................... 1-36
Outside Rearview Mirror Heater ....................................................... 1-48
PParking Brake ................................................................................... 1-49
Power Outlet ..................................................................................... 1-50
Power Steering Fluid Level .............................................................. 6-21
Pre-tensioner Seat Belt .......................................................... 1-22 ~ 1-23

3-1
IN CASE OF EMERGENCY
SD000A1-E
3. IN CASE OF
EMERGENCY
SD020A1-E
IF THE ENGINE WILL NOT START Seek assistance from the nearest Hyundai dealer with regard to the method of ignition andfuel system diagnosis.
CAUTION:If the engine refuses to start, no attempt
should be made to push or tow start thevehicle. Vehicles with automatic transaxleor fuel injection will not be able to bestarted in this manner since no drive istransmitted through the automatic transaxlewhilst the engine is not running, and in thecase of fuel injected derivatives, the fuelpump will not operate under tow start con-ditions. In addition, if the vehicle isequipped with an exhaust catalyst, dam-age to the catalyst may result if the vehicleis tow started. SD020B1-E
IF THE ENGINE CANNOT BE
CRANKED SD020C1-F
If Engine Turns Over Normally but Does Not Start
SSA3020C
1. Check fuel Level
2. Check all connectors at ignition coil and spark plugs.Replace any that may be disconnected or loose.
3. Check fuel line in the engine room.
4. If engine still refuses to start, call a Hyundai dealer or seek other qualified assistance.
1. If the vehicle is fitted with manual transaxle,
ensure that the clutch pedal is depressed whilst cranking the engine. If the vehicle isfitted with automatic transaxle, ensurethat the transaxle selector is at the "P"or"N" position.
2. Check the battery terminals and connec- tions to ensure that these are clean andalso tight.
3. If the ignition warning lights dim when the engine is cranked and the battery termi-nals have been checked, a dischargedbattery is indicated.
4. Do not attempt to push or tow start the vehicle, refer to "Jump Starting" for infor-mation regarding engine starting when thebattery is discharged. AD020D1-A
If Engine Stalls While Driving
1. Reduce your speed gradually, keeping a straight line. Move cautiously off the road to a safe place.
2. Turn on your emergency flashers.
3. Try starting the engine again. If your ve- hicle will not start, see "IF THE ENGINE WILL NOT START"
3
D010B01FC