brake Hyundai Matrix 2004 Service Manual

VEHICLE SPECIFICATIONS 9-1
J030A01FC-GAT
TIRE J040A02FC-GAT
ELECTRICAL
ITEM BatteryGenerator
Type Front brake typeRear brake typeParking brake Dual hydraulic with brake boosterVentilated discDrum Cable
J050A01FC-GAT BRAKE
9. VEHICLE SPECIFICATIONS
J010A01FC-GAT
MEASUREMENT
J060A01S-GAT FUEL SYSTEM
J020A01FC-GAT
POWER STEERING Type Wheel free playRack strokeOil pump type Rack and pinion0 ~ 30 mm (0 ~ 1.18 in.)146±1mm (5.7±0.04 in.)Vane type
Front Rear
Fuel tankcapacity Imp.gal
12
US.gal
14.5
Liter
55
Overall lengthOverall widthOverall height (unladen) Wheel base Wheel tread
mm (in.)
4,025(158.4) 1,740(68.5)1,635(64.3)
*1,685(66.3)
2,600(102.3) 1,485 (58.5)1,485 (58.5)
DIESEL
CMF 68 AH 90A (12V)
GASOLINE
MF45AH, MF60AH(12V) 90A (13.5V)
*Installed roof rack
Standard Option
J030B01FC-GAT SPARE TIRE
Temporary Full size
185/65 R14 195/55 R15205/55 R15 (1.8 DOHC only)
StandardOption
9

VEHICLE SPECIFICATIONS 9-3
Oil & Grease Standard
API SG or SAE 20W-40, 20W-50 (ABOVE -10°C)
ABOVE SAE 15W-40, 15W-50 (ABOVE -15°C)
SAE 10W-30 (-25°C ~ 40°C) SAE 10W-40, 10W-50 (ABOVE -25°C) SAE 5W-20 *1, *2 (BELOW -10°C)SAE 5W-30 *1 (BELOW 10°C) SAE 5W-40 *1 (BELOW 20°C)
API CF-4 SAE 30 (0°C ~ 40°C)
or ABOVE, SAE 20W-40 (ABOVE -10°C)
ACEA B4 SAE 15W-40 (ABOVE -15°C)
or ABOVE SAE 10W-30 (-20°C ~ 40°C) SAE 5W-30 (-25°C ~ 10°C) SAE 0W-30 (BELOW 10°C) *1, *2
*1. Restricted to driving condition and area *2. Not recommended for sustained high speed vehicle operation Normal driving condition Severe driving conditionHYUNDAI GENUINE PARTS MTF 75W/90 (API GL-4) DIAMOND ATF SP- III, SK ATF SP- III
PSF-3 DOT 3, DOT 4 or equivalent Ethylene glycol base for aluminum radiator
Item
Engine Oil (Gasoline) Engine Oil (Diesel)
Engine Oil Consumption Transaxle
Power Steering Brake Fluid Coolant
J080A03FC-GAT
LUBRICATION CHART
Q’ty (liter)
1.6 DOHC - 3.3 (with oil filter)
(3.5 us.qts., 2.9 Imp.qts)
1.8 DOHC - 3.85 (with oil filter) (4.07 us.qts., 3.39 Imp.qts)
1.5 SOHC - 4.8 (with oil filter) (5.1 us.qts., 4.2 Imp.qts) MAX. 1L / 1,500 Km MAX. 1L / 1,000 Km2.15 (2.3 us. qts., 1.86 Imp. qts) 6.1 (6.4 us. qts., 5.3 Imp.qts) (1.6 DOHC) 6.7 (7.0 us. qts., 5.8 Imp.qts) (1.8 DOHC)As required As required Gasoline : 6.2(1.6 DOHC), 6.5(1.8 DOHC)Diesel : 6.3
Manual Auto

INDEX10-1
Cargo Area
Cover ............................................................................. 1-53
Cassette Tape Player Operation (H220, H280).1-69 ~ 1-70, 1-81 ~ 1-82 Catalytic Converter .................................................................... 7-1 ~ 7-2
CD Auto Changer ............................................................................. 1-53
CD Auto Changer (H260, H280) ...................... 1-76 ~ 1-77, 1-85 ~ 1-86
Child-Protector Rear Door Lock ......................................................... 1-5
Child Restraint System .......................................................... 1-18 ~ 1-23
Cigarette Lighter ................................................................................ 1-43
Clock ................................................................................................ 1-43Clutch Checking fluid ............................................................................... 6-16
Pedal free play ............................................................................. 6-18
Combination Light Headlight flasher ........................................................................... 1-40
Headlight switch ............................................................................ 1-39
High-beam switch .......................................................................... 1-40
Lane change signal ....................................................................... 1-39
Turn signal operation .................................................................... 1-39
Compact Disc Player Operation (H260, H280) .1-72 ~ 1-75, 1-83 ~ 1-84Cooling Fans ..................................................................................... 6-21
Corrosion Protection
Cleaning the interior ........................................................................ 4-3
Protecting your Hyundai from corrosion ................ ......................... 4-1
Washing and waxing ....................................................................... 4-2
DDefrosting/Defogging ......................................................................... 1-60
Door Central door lock ............................................................................. 1-6
Door locks ....................................................................................... 1-4Locking and unlocking front doors with a key ....................... 1-4 ~ 1-5
Drink Holder ........................................................................... 1-43 ~ 1-44
Drive Belts ........................................................................................ 6-19
ZK000A1-G 10. INDEX
A Accessory Tray ................................................................................. 1-51
Air Bag ................................................................................... 1-25 ~ 1-29
Air Cleaner Filter ............................................................................... 6-12
Air Conditioning Care .............................................................................................. 6-16
Operation ....................................................................................... 6-17
Switch ............................................................................................ 1-61
Air Filter ............................................................................................ 1-62
Antenna ............................................................................................. 1-90
Ashtray .............................................................................................. 1-43
Auto Fuel Cut Switch ........................................................................ 1-54
BBattery ...................................................................................... 2-11, 6-20
Brake Anti-lock system ..................................................................... 2-8 ~ 2-9
Checking the brakes ..................................................................... 6-15
Fluid ............................................................................................... 6-15
Pedal clearance ............................................................................ 6-18
Pedal free play .............................................................................. 6-18
Practices ................................................................................ 2-7 ~ 2-8
Brake Pad Wear Warning Sound ..................................................... 1-35
Brake Traction Control System .......................................................... 2-9
Breaking-In your new Hyundai ........................................................... 1-2
Bulbs Wattage ................................................................................... 6-25
C Care of Cassette Tapes ........................................................ 1-88 ~ 1-89
Care of Disc ...................................................................................... 1-88
10

INDEX10-3
R
Rear Fog Audible Warning Sound
....................................................1-36
Rear Seat Adjustable headrests ..................................................................... 1-11
Adjusting seatback angle .............................................................. 1-11
Adjusting seat forward and rearward ............................................ 1-11
Arm Rest ....................................................................................... 1-44
Fold down ........................................................................... 1-12 ~ 1-13
Rear Window Defroster Switch ......................................................... 1-42
Recommended Shift Poi nts ................................................................ 2-5
Removal of water from the fuel fiter ...................................... 6-22 ~ 6-23
Replacing Light Bulbs ....................................................................... 6-23
Replacing The Spark Plugs .............................................................. 6-10
Roof R ack ......................................................................................... 1-54
SSeat Belts 2-Point Static Type ............................................................ 1-16 ~ 1-173-Point system ................................................................... 1-15 ~ 1-16
Adjustable height ........................................................................... 1-15
Adjusting your seat belt ................................................................ 1-16
Care of seat belts ......................................................................... 1-14
Precautions ................................................................................... 1-13
Seat Warmer ..................................................................................... 1-13
Spark Plugs ........................................................................... 6-10 ~ 6-11
Spectacle Case ................................................................................. 1-46
Speedometer ..................................................................................... 1-36
Starting Procedures ............................................................................ 2-3Steering Wheel Free play ....................................................................................... 6-17
Tilt lever ........................................................................................ 1-55
Stereo Radio Operation (H210, H220, H260, H280) ............................ 1-65 ~ 1-66, 1-67 ~ 1-68, 1-71 ~ 1-73, 1-78 ~ 1-80
Stereo Sound System ............................................................ 1-63 ~ 1-64
K
Keys .................................................................................................... 1-2
If you lose your keys .................................................................... 3-10
Positions .......................................................................................... 2-2
L
Lubrication Chart ................................................................................. 9-3
Luggaga Net ..................................................................................... 1-53
MMaintenance Intervals Explanation of scheduled maintenance items ........................ 5-7 ~ 5-8
Maintenance under severe usage conditions ................................. 5-6
Scheduled maintenance ......................................................... 5-3 ~ 5-5
Service requirements ...................................................................... 5-1
Mirros Day-night inside rearview .............................................................. 1-49
Outside rear view .......................................................................... 1-48
Multi Box ........................................................................................... 1-48
OOdometer .......................................................................................... 1-37
Outside Rearview Mirror Heater ....................................................... 1-49
PParking Brake ................................................................................... 1-50
Power Outlet ..................................................................................... 1-51
Power Steering Fluid Level .............................................................. 6-22
Pre-tensioner Seat Belt ..................................................................... 1-23

CONTROLS AND EQUIPMENT
1- 2 6SB035A1-FE IMMOBILISER SYSTEMThe immobiliser system is an anti-theft de- vice, designed to prevent and deter automo- bile theft. B880B03A-GAT Keys All of the locks fitted to the vehicle are oper- ated by the same key. However, since it is possible to lock the doors without the use of the key, care should be exercised to ensure that the key does not become locked inside the vehicle by mistake. NOTE: If you make your own duplicate key, youwill not be able to cancel the system or start the engine.
B020A02FC-EAT RUNNING IN (Gasoline Engine)The longevity and performance of the vehicle are greatly affected by the care exercised during the first 1,000 miles of motoring. Be- cause of modern manufacturing techniques, rigid guidelines regarding maximum road speeds have become unnecessary. However, certain precautions should be observed in order to obtain the best possible performance and useful life from the vehicle.
1) Do not race the engine without a load
(i.e revving the engine in neutral).
2) During the first 500 miles the maximum engine speed should be restricted to 3,000 rpm and gradually increased thereafter.
3) Avoid prolonged constant speed operation. The internal components will become run in
more quickly if the operation speed is varied
during the running-in period.
4) Never allow the engine to labour. Use the gearbox freely and avoid large throttle open-ings when the engine speed is below 1,500 rpm.
5) Avoid rapid acceleration and maximum throttle openings.
6) Avoid harsh braking during the first 100 miles of urban motoring or 1,000 miles ofmotorway driving to allow the friction fac- ings of the brake pads and shoes to bed against the discs and drums properly.
7) No trailer towing should be undertaken during the running in period.
AX10020A-1
B020B02FC-EAT RUNNING IN (Diesel Engine)The longevity and performance of the vehicle are greatly affected by the care exercised during the first 1,000 miles of motoring. Be- cause of modern manufacturing techniques, rigid guidelines regarding maximum road speeds have become unnecessary. However, certain precautions should be observed in order to obtain the best possible performance and useful life from the vehicle.
1) Do not race the engine without a load
(i.e revving the engine in neutral).
2) During the first 600 miles the maximum engine speed should be restricted to 3,000 rpm and gradually increased thereafter. And while driving, keep under three quar- ters of maximum vehicle speed.
3) Avoid prolonged constant speed operation. The internal components of the engine will
become run in more quickly if the operation speed is varied during the running in period.
4) Never allow the engine to labour. Use the gearbox freely and avoid large throttle open-ings when the engine speed is below 1,500 rpm.
5) Avoid rapid acceleration and maximum throttle openings.
6) Avoid harsh braking during the first 100 miles of urban motoring or 1,000 miles ofmotorway driving to allow the friction fac- ings of the brake pads and shoes to bed against the discs and drums properly.
7) No trailer towing should be undertaken during the running in period.
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CONTROLS AND EQUIPMENT
HFC002-D
B250A01FC-EAT INSTRUMENTS AND CONTROLS
1. Passenger's Side Drink Holder
2. Passenger's Airbag
3. Accessory Tray
4. Heating/Air Conditioning Control Panel(Not all models)
5. Hazard Warning Light
6. Instrument Cluster
7. Windscreen Wiper/Washer Switch
8. Horn and Driver's Airbag
9. Indicator and Warning Light
10. Multi-Function Light Switch
11. Front Fog Light Switch (Not all models)
12. Headlight Leveling Switch
13. Rear Fog Light Switch
14. Glove Box
15. Centre Console (Not all models)
16. Parking Brake Lever
17. Drink Holder
18. Shift Lever (Not all models)
19. Cigar Lighter
20. Ashtray
21. Multi Box
22. Bonnet Release Lever
CAUTION:When installing a container of liquid air freshener inside a vehicle, do not place it near theinstrument cluster nor on the instrument panel pad surface.If there is any leakage from the air freshener onto these areas (instrument cluster, instrument panel pad or air ventilator), it may damage these parts. If the liquid from the air freshener does leak onto these areas, wash them with water immediately. 1
234
567 8
91011
1213
14 15 16 17
1819
20 2122
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CONTROLS AND EQUIPMENT
1- 28
B260A01FC-EAT INSTRUMENT CLUSTER AND INDICATOR (GASOLINE ENGINE) 1. Temperature Gauge
2. Tachometer
3. Speedometer
4. Digital Clock
5. Odometer/Trip Odometer/Trip Computer
(Not all models)
6. Fuel Gauge
7. Turn Signal Indicator Light
8. Automatic Transaxle Position Indicator Light (Auto T/A only)
9. Immobiliser Warning Indicator Light
10. SRS (Airbag) Warning Light
11. Traction Control Indicator Light
(Not all models)
12. Overdrive off Indicator Light (Not all models)
13. Parking Brake/Brake Fluid Level Warning Light
14. Charging System Warning Light
15. Low Fuel Warning Light
16. High Beam Indicator Light
17. Tail Gate Open Warning Light
18. Door Ajar Warning Light
19. Oil Pressure Warning Light
20. Malfunction Indicator Light (MIL)
21. ABS Warning Light (Not all models)
B260A01FC-1
1
2 3
45
6
7 8 9
10
11 12 13 14 15 16 17
1819 20 21
7
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CONTROLS AND EQUIPMENT
B260B01FC-EAT INSTRUMENT CLUSTER AND INDICATOR (DIESEL ENGINE)
1. Temperature Gauge
2. Tachometer
3. Speedometer
4. Digital Clock
5. Odometer/Trip Odometer/Trip Computer
(Not all models)
6. Fuel Gauge
7. Fuel Filter Warning Light
8. Turn Signal Indicator Light
9. Immobiliser Warning Indicator Light
10. SRS (Airbag) Warning Light
11. Diesel Pre-heat Indicator Light
12. Traction Control Indicator Light (Not all models)
13. Parking Brake/Brake Fluid Level Warning Light
14. Charging System Warning Light
15. Low Fuel Warning Light
16. High Beam Indicator Light
17. Tail Gate Open Warning Light
18. Door Ajar Warning Light
19. Oil Pressure Warning Light
20. Malfunction Indicator Light (MIL)
21. ABS Warning Light (Not all models)
B260B01FC-1
1 23 4 5
6
7 8
910
8
11 12
1314
1516 17 18
19 20 21
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CONTROLS AND EQUIPMENT
1- 30 SB210E1-E
OVERDRIVE OFF INDICATOR LIGHT (Not all models)
When the overdrive (4th gear) switch is turned off and the operation of overdrive (4th gear) is cancelled, the overdrive warning light (O/D OFF) will be illuminated. When the switch is at the on position, the gearbox will operate in the normal fully automatic mode and the warning light will be extinguished.
B260P02Y-EAT
ABS SERVICE REMINDER INDICATOR (SRI)(Not all models)
When the key is turned to the "ON" position, the Anti-Lock Brake System SRI will come on and then go off in a few seconds. If the ABS SRI remains on, comes on while driving, or does not come on when the key is turned to the "ON" position, this indicates that there may be a problem with the ABS. If this occurs, have your vehicle checked by your Hyundai dealer as soon as possible. The normal braking system will still be operational, but without the assistance of the anti-lock brake system.
CAUTION: If the both ABS SRI and Parking Brake/Brake fluid level warning lights remain "ON" or come on while driving, there may be a
problem with E.B.D (Electronic Brake Force Distribution). If this occurs, avoid sudden stops and have your vehicle checked by your Hyundai dealer as soon as possible. SB210K1-E
OIL PRESSURE WARNING LIGHT
CAUTION: If the oil pressure light illuminates when the engine is running, an insufficient oil pressure level for continued safe opera- tion of the engine exists. Continued opera- tion of the engine in this condition may result in serious engine damage. Under normal circumstances, the light will illuminate when the ignition is turned "on" and will be extinguished when the engine is started.If the oil pressure warning light illuminates whilst the engine is running, stop the engine immediately and check the engine oil level. If the level is insufficient, add the required amount of oil as indicated by the engine oil dipstick. If the light fails to extinguish when the engine is restarted, do not continue to operate the ve- hicle. If the oil pressure light illuminates during nor-mal operation and the cause is not an insuffi- cient oil level, or the light fails to illuminate when the ignition is turned "on", contact the nearest Hyundai dealer before further operat- ing the vehicle.
SB210G1-E TURN SIGNAL INDICATOR LIGHT
Operation of a turn signal is indicated by the warning light located in the instrument cluster. If the light fails to illuminate or does not flash, a malfunction within the turn signal system is indicated.
SB210J1-E HIGH BEAM INDICATOR LIGHT
The high beam indicator light will illuminate whenever the headlights are switched to high beam of flash position.
SB210C1-F
SRS (Airbag) SERVICE REMINDER INDICATOR
The SRS service reminder indicator (SRI) comes on and flashes for about 6 seconds after the ignition key is turned to the "ON" position or after the engine is started, after which it will go out. This light also comes on when the SRS is not working properly. If the SRI does not come on, or continuously remains on after flashing for about 6 seconds when you turned the ignition key to the "ON" position or started the engine, or if it comes on while driving, have the SRS inspected by an authorized Hyundai Dealer.
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CONTROLS AND EQUIPMENT
circuits becoming defective, approximately fifty per cent of the normal braking perfor- mance will be available. If failure of one of the circuits occurs, therequired amount of pedal effort, pedal travel and stopping distance will be increased. Use of the gearbox is recommended to assist in bringing the vehicle to rest. The vehicle must not be driven once brake failure has occurred until the system has been repaired and is functioning normally. The braking system employs a vacuum servo in order that the pedal efforts are reduced. Power for the servo is derived from the engine and therefore, in the event of the engine stopping or the vehicle being towed, pedal efforts will be substantially increased.
SB210L2-E
PARKING BRAKE/BRAKE FLUID LEVEL WARNING LIGHT
WARNING: In the event of problems being suspected with the braking system, the advice of the nearest Hyundai dealer must be sought before the vehicle is driven. Driving the vehicle with either an electrical or hydrau- lic braking system defect may be danger- ous, resulting in accident or personal in- jury. Warning light operation The parking brake/brake fluid level warning light will be illuminated whenever the ignition switch is turned to the "ON" position irrespec- tive of whether or not the parking brake is applied and must be extinguished when the engine starts and the parking brake released. If the warning light fails to extinguish or illumi-nates at any other time, the vehicle must be brought to rest in a safe location and the level of brake fluid in the reservoir checked. If the fluid level is incorrect, fluid conforming to DOT 3 or DOT 4 specifications should be added. If, after correcting the brake fluid level, the warn- ing light continues to be illuminated, the ad- vice of the nearest Hyundai dealer must be sought before the vehicle is driven again.The Hyundai Matrix is equipped with a diago- nally split dual braking system which will en- sure that in the event of one of the brake
CAUTION: If the drive belt (generator belt) is loose,broken, or missing whilst the vehicle is driving, there may be a serious malfunc- tion, engine could overheat because this belt also drives the water pump.
SB210M1-E CHARGING SYSTEM WARNING LIGHT
The charging system warning light should illuminate when the ignition switch is turned to the "ON" position and should be extinguished when the engine is started. If the light fails to illuminate when the ignition is turned "ON" or fails to extinguish after starting the engine, the nearest Hyundai dealer should be contacted. If the light illuminates whilst the vehicle is being driven, stop the vehicle as soon as it is safe to do so and check the condition of the generator drive belt. If the belt is in place and the tension is satisfactory, the advice of a Hyundai dealer should be sought.
B260B01FC-EAT TAIL GATE OPEN WARNING LIGHT
The tail gate warning light indicates when the tail gate is open or is not fully closed. Ensure that the light has extinguished prior to driving the vehicle. SB2100I-E DOOR AJAR WARNING LIGHT
The door ajar warning light indicates that a door is not correctly closed. Ensure that the light is extinguished prior to driving the vehicle.
SB210P1-E LOW FUEL LEVEL WARNING LIGHT
The low fuel warning light serves to warn the driver that the remaining fuel quantity is ap- proximately 9 litres and that the vehicle should be refuelled. If the vehicle is driven for an extended period with the low fuel warning light illuminated there exists a possibility that mis- firing due to fuel shortage may occur. This situation must be avoided to prevent damage to the catalyst occurring.
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