fuel Hyundai Matrix 2005 Manual PDF

3
WHAT TO DO IN AN EMERGENCY
5
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check for coolant leaking from the radiator, hoses or under the car. (Ifthe air conditioning had been in use, it is normal for cold water to be draining from it when you stop).
WARNING (Diesel only):
Never work on injection system with engine running or within 30 sec- onds after shutting off engine. Highpressure pump, rail, injectors and high pressure pipes are subject to high pressure even after the enginestopped. The fuel jet produced by fuel leaks may cause serious in- jury, if it touch the body. Peopleusing pacemakers should not move than 30cm closer to the ECU or wiring harness within the engine 5. If the water pump drive belt is bro-
ken or coolant is leaking out, stopthe engine immediately and call the nearest Hyundai dealer for assis- tance. CAUTION:
Serious loss of engine coolant indi- cates there is a leak in the cooling system and this should be checkedas soon as possible by a Hyundai dealer.
room while engine is running, since the high currents in the CommonRail system produce considerable magnetic fields.
6. If you cannot find the cause of the
overheating, wait until the engine temperature has returned to nor- mal. Then, if the engine coolant hasbeen lost, carefully add coolant to the reservoir (page 6-14) to bring the fluid level in the reservoir up tothe halfway mark.
WARNING:
While the engine is running, keephair, hands, and clothing away from moving parts such as the fan and drive belts to prevent injury.
WARNING:
Do not remove the radiator cap whenthe engine is hot. This can allowcoolant to be blown out of the open- ing and cause serious burns. 7. Proceed with caution, keeping alert
for further signs of overheating. If overheating happens again, call a Hyundai dealer for assistance.
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5VEHICLE MAINTENANCE REQUIREMENTS
2MAINTENANCE INTERVALS
F010C01A-GAT
Specified Scheduled Procedures
These are the procedures such as
inspections, adjustments and replace- ments that are listed in the mainte-nance charts starting on page 5-4. These procedures must be performed at the intervals shown in the mainte-nance schedule to assure that your warranty remains in effect. Although it is strongly recommended that they beperformed by the factory-trained or distributor-trained technicians at your Hyundai dealer, these procedures maybe performed at any qualified service facility. F010D01A-AAT
General Checks
These are the regular checks you should perform when you drive your Hyundai or you fill the fuel tank. A list of these items will be found on page 6-5.
F010A01A-GAT Service Requirements To assure that you receive the great- est number of kilometers of satisfying operation from your Hyundai, certain maintenance procedures must be per-formed. Although careful design and engineering have reduced these to a minimum, those that are required areof the utmost importance.It is your responsibility to have thesemaintenance procedures performed to comply with the terms of the warran- ties covering your new Hyundai. TheService Passport supplied with your new vehicle provides further informa- tion about these warranties.
F010B01A-AAT
Maintenance Requirements
The maintenance required for your
Hyundai can be divided into three main areas: o Specified scheduled procedures o General checks o Do-it-yourself maintenance It is suggested that genuine Hyundai
service parts be used for any requiredrepairs or replacements. Other parts of equivalent quality such as engine oil, engine coolant, manual or autotransaxle oil, brake fluid and so on which are not supplied by Hyundai Motor Company or its distributor maybe used without affecting your war- ranty coverage but you should always be sure these are equivalent to thequality of the original Hyundai parts. Your Service Passport provides fur- ther information about your warrantycoverage.

5VEHICLE MAINTENANCE REQUIREMENTS
4
NO.
1 23 4 5 6 7 8 9
10 DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (GASOLINE)
ENGINE OIL & FILTER See Note (1) DRIVE BELT (WATER PUMP, ALTERNATOR & A/CON)FUEL FILTER (MFI) FUEL LINES, FUEL HOSES & CONNECTIONS TIMING BELT VAPOR HOSE & FUEL FILLER CAP VACUUM CRANKCASE VENTILATION HOSES AIR CLEANER FILTER SPARK PLUGS VALVE CLEARANCE (1.8 DOHC)
F030A01A-GAT The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for all vehicle services to protect your warranty. Where both Kilmeters and time are shown, the frequency of service is determined by whichever occurs first. F030B04E-GAT R :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace of necessary.105
84
R
I I 120
96
R I
R I I I
R
I
90
72
R I I
R I I
RR
75
60
R
I I I
60
48
R I
R II I I
R
45
36
R
I I
R
30
24
R I II I
R
I
15
12
R
I I
KILOMETERS X 1000 MONTHS
See Note (2)
Note : (1) SF OR LOWER: EVERY 10,000 KM OR 6 MONTHS : "R" (2) FOR EVERY 90,000KM OR 48 MONTHS, WHICHEVER OCCURS FIRST: "I"
SCHEDULED MAINTENANCE

5
VEHICLE MAINTENANCE REQUIREMENTS
5
NO. 1 2 3 4 5678 ENGINE CONTROL SYSTEM MAINTENANCE (DIESEL) ENGINE OIL & FILTER (API Class : CH-4 or ABOVE) See Note(1) (ACEA Class : B-4 or ABOVE)AIR CLEANER FILTERFUEL FILTER CARTRIDGE TIMING BELT DRIVE BELT (FOR P/STR'G PUMP, ALTERNATOR & A/CON)ALTERNATOR VACUUM PUMPALTERNATOR OIL HOSE & VACUUM HOSEFUEL LINES, FUEL HOSE & CONNECTIONS
F030D01FC-GAT
R :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.
120
96
R R R R I III
105
84
R
I I II
9072
R R R R I II
7560
R
I I II
6048
R R R
IIII
45
36
R
I I II
3024
R R R
IIII
1512
R
I I II
KILOMETERS X 1000MONTHS
See Note (3)
European Community Only Except European Community
DESCRIPTION
Note : (1) EVERY 500 KM OR BEFORE STARTING A LONG TRIP - "I" (2) EVERY 10,000 KM OR 12 MONTHS, WHICHEVER OCCURS FIRST : "R"
(3) INSPECT EVERY 7,500KM OR 6 MONTHS AND REPLACE EVERY 15,000KM OR 12 MONTHS.WHEN REPLACING THE FUEL FILTER CARTRIDGE, USE HYUNDAI GENUINE PARTS.
European Community Only Except European Community
See Note (2)

5VEHICLE MAINTENANCE REQUIREMENTS
8EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
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F060M01A-AAT o Engine Oil and Filter The engine oil and filter should be changed at the intervals specified in the maintenance schedule. If the car is being driven in severe conditions,more frequent oil and filter changes are required. F060B01A-AAT
o Drive Belts Inspect all drive belts for evidence of cuts, cracks, excessive wear or oil saturation and replace if necessary. Drive belts should be checked periodi-cally for proper tension and adjusted as necessary. F060C01A-AAT
o Fuel Filter
A clogged filter can limit the speed at
which the vehicle may be driven, dam-age the emission system and cause hard starting. If an excessive amountof foreign matter accumulates in the fuel tank, the filter may require re- placement more frequently. After installing a new filter, run the
engine for several minutes, and checkfor leaks at the connections. Fuel fil- ters should be installed by trained technicians. WARNING (Diesel only):
Never work on injection system with engine running or within 30 sec- onds after shutting off engine. Highpressure pump, rail, injectors and high pressure pipes are subject to high pressure even after the enginestopped. The fuel jet produced by fuel leaks may cause serious injury, if it touch the body. People usingpacemakers should not move than 30cm closer to the ECU or wiring harness within the engine roomwhile engine is running, since the high currents in the Common Rail system produce considerable mag-netic fields.
F060D01TB-AAT
o Fuel Lines, Fuel Hoses and Connections
Check the fuel lines, fuel hoses and
connections for leakage and damage.Replace any damaged or leaking partsimmediately.

5
VEHICLE MAINTENANCE REQUIREMENTS
9
F060H01A-AAT o Air Cleaner Filter A Genuine Hyundai air cleaner filter is recommended when the filter is re- placed. F060J01A-AAT o Spark Plugs Make sure to install new spark plugs of the correct heat range. F070B01A-GAT o Cooling System Check the cooling system part, such as radiator, coolant reservoir, hosesand connections for leakage and dam- age. Replace any damaged parts.
F060E01A-AAT
o Timing Belt
Inspect all parts related to the timing belt for damage and deformation. Re- place any damaged parts immediately. F060G01A-AAT
o Vapor Hose and Fuel Filler Cap
The vapor hose and fuel filler cap should be inspected at those intervals specified in the maintenance sched-ule. Make sure that a new vapor hose or fuel filler cap is correctly replaced. F060F01A-AAT
o Vacuum, Crankcase
Ventilation Hoses
Inspect the surface of hoses for evi-
dence of heat and/or mechanical dam-age. Hard and brittle rubber, cracking, tears, cuts, abrasions, and excessiveswelling indicate deterioration. Particu- lar attention should be paid to examin- ing those hose surfaces nearest tohigh heat sources, such as the ex- haust manifold.
Inspect the hose routing to assure that
the hoses do not come in contact withany heat source, sharp edges or mov- ing component which might cause heatdamage or mechanical wear. Inspect all hose connections, such as clamps and couplings, to make sure they aresecure, and that no leaks are present. Hoses should be replaced immedi- ately if there is any evidence of dete-rioration or damage. F060N02E-GAT
o Valve Clearance
Inspect excessive valve noise and/or engine vibration and adjust if neces- sary. A qualified technician shouldperform the operation.

6 DO-IT-YOURSELF MAINTENANCE
2
1. Air filter element
2. Engine oil filler cap
3. Brake fluid and clutch fluid
reservoir
4. Auto fuel cut switch 5. Relay box
6. Power steering fluid reservoir
7. Engine oil level dipstick
8. Engine cover
9. Engine coolant reservoir10.Radiator cap
11.Automatic transaxle fluid level
dipstick (If installed)
12.Battery
13.Windshield washer fluid reservoir cap HFC5001
G010B01FC-GAT Gasoline Engine (1.6 DOHC)
CAUTION:
When inspecting or servic-
ing the engine, you should handle tools and other heavy objects carefully sothat the plastic cover of the engine is not damaged.
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ENGINE COMPARTMENT

6
DO-IT-YOURSELF MAINTENANCE
3
G010C01FC-GAT
Gasoline Engine(1.8 DOHC)
HFC003
1. Air filter element
2. Engine oil filler cap
3. Brake fluid and clutch fluid reservoir
4. Auto fuel cut switch 5. Relay box
6. Power steering fluid reservoir
7. Engine oil level dipstick
8. Engine cover
9. Engine coolant reservoir10.Radiator cap
11.Automatic transaxle fluid level
dipstick (If installed)
12.Battery
13.Windshield washer fluid reservoir cap CAUTION:
When inspecting or servic-ing the engine, you should handle tools and other heavy objects carefully so that the plastic cover of the engine is not damaged.
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6 DO-IT-YOURSELF MAINTENANCE
4
1. Air filter element
2. Engine oil filler cap
3. Brake fluid and clutch fluidreservoir
4. Fuel filter 5. Relay box
6. Power steering fluid reservoir
7. Engine oil level dipstick
8. Engine coolant reservoir
9. Radiator cap
10.Battery
11.Windshield washer fluid reservoir
cap G010E02FC
G010E02FC-GAT
Diesel Engine (1.5 CRDi)
CAUTION:
When inspecting or servic-
ing the engine, you shouldhandle tools and otherheavy objects carefully so that the plastic cover of the engine is not damaged.
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6 DO-IT-YOURSELF MAINTENANCE
6CHECKING THE ENGINE OIL
G030A02O-GAT
Recommended Oil Gasoline Engine Engine oil is essential to the perfor- mance and service of the engine. It is suggested that you check the oil level at least once a week in normal useand more often if you are on a trip or driving in severe conditions. The engine oil quality should meet the following classification. API SJ, SL or ABOVE, ILSAC GF-3 or ABOVE G030B01JMNOTE:
o For good fuel economy, SAE 5W-20 (5W-30), ILSAC GF-3 en-gine oil is preferred regardless of regional option and engine variation.
o If SAE 5W-20, ILSAC GF-3 en- gine oil is not available, second-ary recommended engine oil forcorresponding temperature range can be used.
G030B03FC-GAT
Recommended Oil Diesel Engine
G030B01AEngine oil is essential to the perfor-
mance and service of the engine. It is suggested that you check the oil level every 500km or before starting a long trip and more often if you are drivingin severe conditions.
The engine oil quality should meet
the following classification:
API class: CH-4 or ABOVE ACEA class: B4 or ABOVE NOTE: SAE 0W-30 oil is for extra cold
zone and to be restricted by driv- ing condition and dealing area. (Especially, not recommended forsustained high loaded and high speed operation.)