pump Hyundai Matrix 2006 Owner's Guide

6 OWNER MAINTENANCE
18
The level of windscreen washer fluid available should be checked on a daily basis. The level of fluid will be visible through the side of the reservoir.When the fluid is to be replenished, only a proprietary screen wash addi- tive should be used and in the concen- tration recommended by the manufac- turer. The windscreen washer reser- voir has a total capacity of 3 litres.
WINDSCREEN WASHER RESERVOIR REPLENISH- MENT
SG090A2-E
HFC5010
!CAUTION:
Engine coolant anti freeze must not
be used in the windscreen washer system since damage to the paintwork may result.
HHR5051
1. Put a new wiper blade onto the
wiper arm and lower the wiper blade at the level of the wiper arm as shown in the drawing.
2. Pull up the wiper blade until you hear an audible "click" to engage in the end of the wiper arm.
NOTE: Do not allow the wiper arm to fall against the windscreen.
!
Undiluted windscreen washer addi-
tive must not be allowed to come into contact with the paintwork. If spillage occurs, flush the affected area immediately with water. Do notoperate the windscreen washer for more than 15 seconds continuously or when the reservoir is empty sincedamage to the washer pump will result.
WARNING:
o Windscreen washer fluid agents contain some amounts of alcohol and can be flammable under cer-tain circumstances. Do not allow sparks of flame to contact the washer fluid or the washer fluidreservoir. Damage to the vehicle or its occupants could occur.
o Windscreen washer fluid is poi- sonous to humans and animals. Do not drink windscreen washerfluid. Serious injury or death could occur.

6 OWNER MAINTENANCE
22
!
!
BRAKE SYSTEM CHECKING
Fluid level should be within this range
C090A03FC
WARNING:
The cooling fan is controlled by engine coolant temperature and may sometimes operate even when the engine is not running. Use extremecaution when working near the blades of the cooling fan so that you are not injured by a rotating fanblade. As the engine coolant tem- perature decreases, the fan will au- tomatically shut off. This is a nor-mal condition. WARNING (Diesel only):
Never work on injection system with
engine running or within 30 sec- onds after shutting off engine. Highpressure pump, rail, injectors and high pressure pipes are subject to high pressure even after the enginestopped. The fuel jet produced by fuel leaks may cause serious injury, if it contacts the body.
People using pacemakers should
ensure that they keep a distance of30cm from the ECU or wiring har- ness within the engine room whilst engine is running, since the highcurrents in the Common Rail sys- tem produce considerable magnetic fields. SG120A1-E
CAUTION:
Correct operation of the braking
system is essential to the safe op-eration of the vehicle and therefore, any maintenance operations other than those listed below should beentrusted to a Hyundai authorised repairer.
!
SG120C2-E
Brake Fluid Recommendations
Only brake fluid conforming to DOT 3
or DOT 4 specifications or higher may be used in the braking system. Care should be taken to observe the in- structions and precautions printed uponthe container.

6 OWNER MAINTENANCE
28
G190B01TB-GAT
Diesel Engine
At the scheduled maintenance inspec- tion, belts should be examined forcracks, wear, fraying or other evi- dence of deterioration and replaced if necessary. Belt routing should also be checked to be sure there is no interference be- tween the belts and other parts of theengine.
SG190A1-E
Petrol Engine
The various engine drive belts must be
checked for condition, tension and free- dom from damage and excessive wear. The tension of a new belt must be checked after thirty minutes runningfollowing fitment of the new belt to allow for the initial belt stretch. CHECKING DRIVE BELTS
Water Pump Pulley
Alternator Pulley
Crankshaft Pulley 0.2~0.24 in.(5.1~6 mm)
HTB186G190B01A
Power steeringpump
A/C comp.
Auto tentioner fully
Alternator
G180A01A-GAT
CHECKING BRAKE PEDAL CLEARANCE
45.1 mm (1.78 in.)G180A01L
You need a helper to check the brake pedal clearance. With the engine run-ning, have your helper press down on the brake pedal several times and then hold it down with a force of about 490N(50 kg, 110 lbs). The brake pedal clearance is the distance from the top surface of the brake pedal to the as-phalt sheeting under the floor mat. If the brake pedal clearance is not within the limits specified in the illustration,have it inspected by your Hyundai dealer and adjusted or repaired if nec- essary.

6 OWNER MAINTENANCE
32
G350B01FC-EAT
(Diesel engine)
The fuel system should be bled to remove air as described in the illustra-tion if the fuel supply is exhausted during travel, when the fuel filter is replaced, or if the vehicle is not usedfor a long time.
1. Remove the air cap with pushing the button.
G350A01FC
BLEEDING THE FUEL SYSTEM
POWER STEERING FLUID LEVEL
SG230A1-E
HFC5004
G230A02FC
Petrol engine
Diesel engine
The power steering fluid level should
be checked daily. SG230B1-E
POWER STEERING HOSES
Power steering hoses should be
checked for damage, deterioration and leakage at each service. To check the power steering fluid level,
be sure the ignition is "OFF", thencheck to make certain that the power steering fluid level is between the "MAX" and "MIN" level markings onthe fluid reservoir.
NOTE: Grinding noise from power steering
pump may be heard immediately after the engine is started in ex-tremely cold condition (below -4°F). If the noise stops dur- ing warm up, there is no abnormalfunction in the system. This is due to a power steering fluid character- istic in extremely cold conditions. FLUID RECOMMENDATION
Only automatic transmission fluid
meeting the specification of PSF-3 or Dexron 2 should be used in the power steering system.

6
OWNER MAINTENANCE
33
2. Pump the hand pump until there are
no more bubbles in the fuel coming out of the air pipe. When doing this, place a cloth around the air pipe to prevent the escaping fuel from spew-ing about.
3. Replace the air cap when there are no more bubbles in the fuel.
4. Continue pumping until the hand pump becomes stiff.
5. Finally, check to be sure that there
is no leakage of fuel. If in doubt, consult your nearest Hyundai authorised repairer. G350B01FC
Air pipe
!WARNING:
o Do not smoke or have any other open flame near the vehicle whilst bleeding the fuel system.
o Be sure to carefully wipe away
any water drained out in thismanner, because the fuel mixed in the water might be ignited and result in a fire.
G300A02FC
G300A01B-EAT (Diesel engine)
If the fuel filter warning lamp illumi-
nates during driving, it indicates that water has accumulated in the fuel filter. If this occurs, remove the water as described. REMOVAL OF WATER FROM THE FUEL FILTER

6
OWNER MAINTENANCE
39FUSE PANEL DESCRIPTION
G200C03FC-EAT
Engine Compartment (Petrol Engine)
G200C03FC
NOTE: Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing. When you inspect the fuse box on your vehicle, refer to the fuse box label.
PROTECTED COMPONENTS Generator (A/CON, RR HTD, STOP, D/LOCK, HAZARD) Fuse Generator, Engine control relay, ECM Radiator fan relay Start relay, Ignition switch Blower relay Power window relay Condenser fan relay #1 ABS control module, ABS bleeding connector, ESP ABS control module, ABS bleeding connector, ESP Fuel pump relay Injector, lgnition coil MAP sensor, Oxygen sensor, CP sensor, Knock sensor, Throttle position sensor Audio, Room lamp, Overhead console lamp, lnstrument cluster DRL control module Horn relay A/C relay Front fog lamp relay ECM, TCM Tail lamp relay Left rear combi lamp, Left position lamp, Left License lamp Right rear combi lamp, Right position lamp, Right License lamp Left head lamp Right head lamp, (H/LP IND) Fuse
FUSE RATING
120A40A30A 20A 40A 40A 30A 20A 40A 40A 10A 15A 10A 10A 15A 10A 10A 15A 10A 20A 10A 10A 15A 15A
DESCRIPTION
ALT
B+
ECURAD IGN
BLR
P/WINCOND ABSABS
F/PUMP
INJ
SNSR
ROOM LP DRL
HORN
A/CON
FR FOG ECU
LP
TAIL LH
TAIL RH H/LP LH
H/LP RH

6
OWNER MAINTENANCE
41
ALT B+
ECU RAD IGN
BLR
P/WIN
COND
ABSABS
F/PUMP ECUECU
SNSR
ROOM LP DRL
HORN
A/CON
FR FOG
ECULP
TAIL LH
TAIL RH H/LP LH
H/LP RH
PTC HTR 1 GLOW
PTC HTR 2 FFHS
PTC HTR 3 PROTECTED COMPONENTS
Generator(A/CON, RR HTD, STOP, D/LOCK, HAZARD) Fuse, DeicerGenerator, Engine control relay, ECMRadiator fan relayStart relay, Ignition switchBlower relay Power window relay Condenser fan relay #1ABS control module, ABS bleeding connector, ESPABS control module, ABS bleeding connector, ESPFuel pump relayECM No.5 (Batt+) ECM No.4 (Batt+), Stop lamp switch, PTC heater relay #1 Glow plug relay, Assistor heater relay 1/2, Stop lamp switch,TDC sensor, EGR act, Throttle plate act, VGT vacuumAudio, Room lamp, Overhead console lamp, lnstrument cluster, ETACM, Luggage lampDRL control moduleHorn relayA/C relay Front fog lamp relay ECM, TCMTail lamp relayLeft rear combi lamp, Left position lamp, Left License lampRight rear combi lamp, Right position lamp, Right License lampLeft head lamp Right head lamp, (H/LP IND) Fuse PTC heater relay #1GLOW relayPTC heater relay #2FFHS relayPTC heater relay #3
FUSE RATING
140A40A 30A 30A40A40A30A30A 40A 40A10A30A10A 15A 10A 15A 10A10A15A10A20A 10A 10A15A15A40A80A 40A 30A40A
FUSE
FUSIBLE DESCRIPTION

7
EMISSION CONTROL SYSTEMS
3CATALYTIC CONVERTER
SH020A1-E
Catalytic Convertor Operation Precautions ; For a petrol engine
HFC505
Hyundai Matrix models are fitted with
catalytic convertors which require spe- cial operating considerations. The cata- lytic convertor serves to oxidize cer-tain noxious elements of the exhaust gases leaving the engine to reduce the level of pollutants emitted from thevehicle and, provided that care is ex- ercised to prevent damage, the cata- lyst will operate efficiently for the lifeof the vehicle.
Catalytic Converter It is of the utmost importance that the
following information is read and un- derstood by the vehicle operator in order to prevent operational problems arising from damage to the catalyst.
Damage to the catalyst will result if
contamination occurs through the useof leaded fuel. Whilst the vehicle isfitted with a reduced diameter filler neck to prevent charging of the fuel tank with a leaded fuel pump nozzle, itis possible that the use of funnels or jerry cans will permit leaded fuel to be introduced into the fuel tank.
The catalyst is intolerant of unburnt
fuel and therefore if an engine misfirecondition exists, damage to the cata- lyst will occur. It is imperative that if a misfire condition develops, the ve-hicle is immediately presented to a Hyundai authorised repairer for rectifi- cation. Similarly, the practice of cer-tain ignition system diagnosis proce- dures which involve inducing a misfire (cylinder power balance tests for ex-ample) may result in catalyst damage. For these reasons, it is advisable thatthe exhaust gas emission be tested ateach routine service with a gas ana- lyzer having a Hydrocarbon measuring facility to ensure continued reliabilityof the catalyst.Push or tow starting of the vehicle is tobe avoided since unburnt fuel may beenter the catalyst and result in dam- age. (Note, it is impossible to push or tow start a Hyundai model equippedwith fuel injection since the fuel pump safety interlock will prevent the pump from operating under these conditions).Operation of the catalyst involves ex-tremely high temperatures being at-tained within the catalytic convertor, and although the convertor is fitted with heat shields, it is important thatthe vehicle is not parked over combus- tible or volatile material which may result in fire. If the above precautions are not ad- hered to and the catalyst becomes inoperative, the resultant increase incore temperature will result in a "melt down" where the catalyst core will melt and subsequently may block the ex-haust system.

9 VEHICLE SPECIFICATIONS
2
J010A01FC-EAT MEASUREMENT
158.4 (4,025)68.5 (1,740) 64.3 (1,635)
*66.3 (1,685)
102.3 (2,600) 58.5 (1,485)58.5 (1,485)
Overall lengthOverall width Overall height (unladen) Wheel base Wheel tread
Front
Rear
Type Wheel free playRack stroke Oil pump type Rack and pinion0 ~ 1.18 in. (0 ~ 30 mm) 5.7±0.04 in. (146±1mm)Vane type
SJ030A1-F FUEL SYSTEM
J020A01FC-EATPOWER STEERING J030A01FC-DATTIRE
185/65 R14 195/55 R15205/55 R15 (1.8 DOHC only)
StandardOption
J050A01FC-GAT BRAKE Dual hydraulic with brake booster Ventilated discDrum Cable
Type Front brake typeRear brake type Parking brake
Item Battery Generator
J040A02FC-EAT ELECTRICAL
Petrol
MF45AH
90A (13.5V)
in. (mm)
Fuel tank capacityLitre
55 US.gal
14.5 Imp.gal
12
Diesel
CMF 68 AH 120A (12V)
* If installed roof rack J030B01FC-EAT SPARE TYRE
Space-saver Full size
StandardOption