diesel Hyundai Matrix 2006 Service Manual

1CONTROLS AND EQUIPMENT
4IMMOBILISER SYSTEM
B020B02FC-EAT Diesel Engine The longevity and performance of the vehicle are greatly affected by the care exercised during the first 1,000 miles ofmotoring. Because of modern manu- facturing techniques, rigid guidelines regarding maximum road speeds havebecome unnecessary. However, cer- tain precautions should be observed in order to obtain the best possible perfor-mance and useful life from the vehicle.
1) Do not race the engine without a load (i.e revving the engine in neutral).
2) During the first 600 miles the maxi- mum engine speed should be re- stricted to 3,000 rpm and graduallyincreased thereafter. And whilst driv- ing, keep under three quarters of maximum vehicle speed.
3) Avoid prolonged constant speed op- eration. The internal components ofthe engine will become run in morequickly if the operation speed is var- ied during the running in period.
4) Never allow the engine to labour. Use the gearbox freely and avoid largethrottle open-ings when the engine speed is below 1,500 rpm. 5) Avoid rapid acceleration and maxi-
mum throttle openings.
6) Avoid harsh braking during the first 100 miles of urban motoring or 1,000miles of motorway driving to allowthe friction facings of the brake pads and shoes to bed against the discs and drums properly.
7) No trailer towing should be under- taken during the running in period. B880B03A-GAT Keys
6SB035A1-FE The immobiliser system is an anti-theft device, designed to prevent and deterautomobile theft. All of the locks fitted to the vehicle are operated by the same key. However,since it is possible to lock the doors without the use of the key, care should be exercised to ensure that the keydoes not become locked inside the vehicle by mistake. NOTE: If you make your own duplicate key, you will not be able to cancel the system or start the engine. AX10020A

1CONTROLS AND EQUIPMENT
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B260B02FC-EAT DIESEL ENGINE
B260B02FC-D

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CONTROLS AND EQUIPMENT
43
1. Temperature Gauge
2. Tachometer
3. Speedometer
4. Digital Clock
5. Odometer/Trip Odometer/Trip Computer (Not all models)
6. Fuel Gauge
7. Fuel Filter Warning Light
8. Turn Signal Indicator Light
9. Immobiliser Warning Indicator Light
10. SRS (Airbag) Warning Light
11. Diesel Pre-heat Indicator Light
12. Electronic Stability Program (ESP) Indicator Light (Not all models)/Traction Control Indicator Light (Not all models) 13. Parking Brake/Low Brake Fluid Level Warning Light
14. Charging System Warning Light
15. Low Fuel Warning Light
16. High Beam Indicator Light
17. Tail Gate Open Warning Light
18. Door Ajar Warning Light
19. Oil Pressure Warning Light
20. Malfunction Indicator Light (MIL)
21. ABS Warning Light (Not all models)

1CONTROLS AND EQUIPMENT
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B270B02O-EAT PARKING START WARNING SOUND (Not all models) If the vehicle is driven at 6mph(10km/h) for more than 2~3 seconds, the warning chime will sound continuously when theparking brake engaged.
B900A01A-EAT ACOUSTIC WARNING SOUND (Not all models) The acoustic warning chime sounds when the tail lights are on and the door in driver side is open. This prevents thebattery from discharging when the car is left with the tail lights on. The chime sounds until the tail lights are turned off.
B260S01B-GAT
Diesel Pre-heat Indicator Light(Diesel Engine)
The indicator light illuminates amber when the ignition switch is placed at the "ON" position. The engine can be startedafter the pre-heat indicator light goes off. The illuminating time varies with the water temperature, air temperature andbattery condition. NOTE: If the engine were not started 10 seconds after the preheating is com- pleted, turn the ignition key oncemore to the "LOCK" position, and then to the "ON" position, in order to preheat again.
B265A01FC-GAT Fuel Filter Warning Light (Diesel Engine)
This light illuminates when the engine has started and goes off after a fewseconds. If it lights up whilst the engine is running, it indicates that water has accumulated inside the fuel filter. If thishappens, remove the water from the fuel filter. (Refer to "6-32 page")

1CONTROLS AND EQUIPMENT
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SB215F1-E TACHOMETER
HFC2043
B330A01FC
Petrol engine
Diesel engine
If the cause of the overheating cannot be readily established, the assistanceof a Hyundai authorised repairer should be sought.
!WARNING:
The engine cooling system is pres- surized and removal of the radiatorcap when the engine is hot may cause hot water and steam to be ejected from the radiator resulting inburns and scalding. The radiator cap must only be removed when the en- gine has cooled. Do not add coldwater to a hot engine to avoid the possibility of engine damage. The use of plain water in the coolingsystem is not recommended since the aluminium components of the cooling system require the use of acorrosion inhibitor found in the rec- ommended Ethylene Glycol type anti freeze solutions. SB215C1-E SPEEDOMETER
B300A01FC
The speedometer indicates the vehicle speed in both miles and kilometres per hour.
The tachometer registers the speed of the engine in revolutions per minute(R.P.M.).

2
DRIVING YOUR HYUNDAI
3
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TO START THE ENGINEBEFORE STARTING THE ENGINE
C020A01O-EAT Before you start the engine, you should always:
1. Look around the vehicle to be sure
there are no flat tyres, puddles of oil or water or other indications of pos- sible trouble.
2. After entering the car check to be
sure the parking brake is engaged.
3. Check that all windows, and lights
are clean.
4. Check that the interior and exterior mirrors are clean and in position.
5. Check your seat, seatback and headrestraint to be sure they are intheir proper positions.
6. Close all doors.
7. Fasten your seat belt and be sure that all other occupants have fas-tened theirs.
8. Turn off all lights and accessories that are not needed. SC040A1-F COMBINATION IGNITION SWITCH AND STEERING LOCK
o If your Hyundai is equipped with a
manual transaxle, place the shift lever in neutral and depress the clutch pedal fully.
o If your Hyundai has an automatic
transaxle, place the shift lever in "P"(park).
o To start the engine, insert the ignition key and turn it to the "START" posi-tion. Release it as soon as the en- gine starts. Do not hold the key in the"START" position for more that 15 seconds.
NOTE: For safety, the engine will not start if the shift lever is not in "P" or "N" Position (automatic transaxle).
9. When you turn the ignition switch to
"ON" check that all appropriate warn- ing lights are operating and that you have sufficient fuel.
10.Check the operation of warning lights
and all bulbs when key is in the "ON"position.
WARNING (DIESEL ENGINE):
To ensure that sufficient vacuum ex- ists within the brake system during cold weather start-up conditions, it is necessary to run the engine at idle for several seconds after starting theengine.

2 DRIVING YOUR HYUNDAI
6
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C050B01HP
Amber lamp ON Amber lamp OFF
C050B03S-EAT NORMAL CONDITIONS The Starting Procedure:
1. Insert key, and fasten the seat belt.
2. Depress the clutch pedal fully and
place the gearshift lever (manualtransaxle) in neutral or the selectorlever (automatic transaxle) in "P" (park) position. NOTE: If the engine does not start 10 sec- onds after the preheating is complet- ed, turn the ignition key once moreto the "LOCK" position, and then to the "ON" position, in order to pre- heat again.
WARNING:
Be sure that the clutch is fully de- pressed when starting a manual transaxle vehicle. This will prevent sudden movement should the ve- hicle be started in gear without theclutch depressed. Otherwise there is the potential to cause damage to the vehicle or injury to a person insideor outside of the vehicle as a result of this sudden vehicle movement.
5. Turn the ignition key to the "START" position and release it when the en- gine starts.
C051A01O-EAT Starting The Diesel Engine ENGINE COLD
o Turn the ignition key to position "ON"
and wait for the pre-heat indicator light to go out.
o Operate the starter until the engine runs.
ENGINE WARM Operate the starter. If the engine does not respond on the first attempt, wait several seconds and try again using thepre-heat. 3. After turning the ignition key to the
"ON" position, make certain all warn-ing lights and gauges are function- ing properly before starting the en- gine.
4. On vehicles equipped with the die- sel preheat indicator light, turn theignition key to the "ON" position.The diesel pre-heat indicator light will first illuminate in amber, and then after a short time, the amberillumination will goes off, indicating that preheating is completed.

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DRIVING YOUR HYUNDAI
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C055B01B-GAT STARTING AND STOPPING THE ENGINE FOR TURBOCHARGER INTERCOOLER(DIESEL ENGINE)
(1) Do not race the engine or suddenly
accelerate the engine immediately after starting it. If the engine is cold,allow the engine to idle for several seconds before it is driven to ensure sufficient lubrication of the turbocharger unit.
(2) After high speed or extended driv-
ing, requiring a heavy engine load,the engine should be allowed to idle about 1 minute before turning it off. This idle time will allow the turbocharger to cool prior to shutting the engine off.
WARNING:
Do not turn the engine off immedi- ately after it has been subjected to a heavy load. Doing so may cause severe damage to the engine or turbocharger unit. SC060B1-E FUEL ECONOMY The following suggestions are made to assist in achieving the greatest degreeof fuel economy.
o Maintaining a constant check on fuel
consumption will enable the most economical use pattern and driving style to be adopted.
o Avoid using the vehicle for very short journeys if possible, particularly whena cold start is involved.
o Ensure that tyre pressures are main- tained at the correct level.
o Use only the recommended grade of fuel.
o Avoid carrying unnecessary weight,
and if a roof rack is in use, remove itas soon as possible after use.
o Anticipate the road and conditions
ahead to enable adjustments in speedto be made smoothly. Avoid heavy acceleration and sharp braking.
o Avoid cruising at unnecessary high speeds. o Always ensure that the periodic main-
tenance services are performed by a Hyundai authorised repairer at the time and/or mileage intervals speci- fied.
o Use the air conditioning only when necessary.

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DRIVING YOUR HYUNDAI
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NOTE:
o The total gross vehicle weight with trailer must not exceed the Gross Vehicle Weight Rating (GVWR)shown on the vehicle identifica- tion plate (see page 8-2). The total gross vehicle weight is the com-bined weight of the vehicle, driver, all passengers and their luggage, cargo, hitch, trailer nose weightand other optional equipment. o The front or rear axle weight must
not exceed the Gross Axle WeightRating (GAWR) shown on the ve- hicle identification plate (see page 8-2). It is possible that your towingpackage does not exceed the GVWR but exceeds the GAWR. Improper trailer loading and/or toomuch luggage in the boot can overload the rear axle. Redistrib- ute the load and check the axleweight again.
o The maximum permissible static
vertical load on the coupling de-vice : 52kg
Gross Axle Weight
C190E02L
Gross Vehicle Weight o The maximum permissible over-
hang of the coupling point : 760 mm.
Towing Bracket Attachment Location C190E01FC
Manual
transaxle
Auto
transaxle Trailer
Weight
1,300 1,100 550 Nose
weight
52
kg
Maximum Towable Weight
With BrakeType
1.5Diesel 1.6/1.8L
1.6/1.8L
Without Brake Type
CAUTION:
The use of a badly loaded or over- loaded trailer may result in instability. This following specifications are rec- ommended when towing a trailer.The loaded trailer weight or the Gross Train Weight must not exceed the values in the following chart .

3 IN CASE OF EMERGENCY
2IF THE ENGINE WILL NOT START
SD020B1-E If the Engine Cannot be Cranked
1. If the vehicle is fitted with manualtransaxle, ensure that the clutch pedal is depressed whilst cranking the engine. If the vehicle is fitted with automatic transaxle, ensure that the transaxle
selector is at the "P" or "N" position.
2. Check the battery terminals and con-
nections to ensure that these areclean and also tight.
3. If the ignition warning lights dim when
the engine is cranked and the batteryterminals have been checked, a dis- charged battery is indicated.
4. Do not attempt to push or tow start
the vehicle, refer to "Jump Starting"for information regarding engine start- ing when the battery is discharged. D010C02A-EAT If Engine Turns Over Normally but Does Not Start
D010B01FC 1. Check fuel level.
2. With the key in the "OFF" position,check all connectors at ignition coilsand spark plugs(For Petrol Engine)or check all connectors at glow plug and glow plug relay(For Diesel En- gine). Reconnect any that may bedisconnected or loose.
3. Check fuel line in the engine com-
partment.
4. If engine still refuses to start, call a Hyundai authorised repairer or seekother qualified assistance. SSA3020C
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SD020A1-E Seek assistance from the nearest Hyundai authorised repairer with regardto the method of ignition and fuel sys- tem diagnosis.
CAUTION:
If the engine refuses to start, noattempt should be made to push or tow start the vehicle. Vehicles withautomatic transaxle or fuel injection will not be able to be started in this manner since no drive is transmittedthrough the automatic transaxle whilst the engine is not running, and in the case of fuel injected deriva-tives, the fuel pump will not operate under tow start conditions. In addi- tion, if the vehicle is equipped withan exhaust catalyst, damage to the catalyst may result if the vehicle is tow started.