battery HYUNDAI NEXO 2020 Service Manual

6-4
If you have a flat tire while
driving
If a tire goes flat while you are driv-
ing:
1. Take your foot off the accelerator
pedal and let the vehicle slow
down while driving straight ahead.
Do not apply the brakes immedi-
ately or attempt to pull off the road
as this may cause a loss of con-
trol. When the vehicle has slowed
to such a speed that it is safe to do
so, brake carefully and pull off the
road. Drive off the road as far as
possible and park on firm, level
ground. If you are on a divided
highway, do not park in the medi-
an area between the two traffic
lanes.
2. When the vehicle is stopped, turn
on your emergency hazard flash-
ers, set the parking brake and shift
gear to the P(Park) position.
3. Have all passengers get out of the
vehicle. Be sure they all get out on
the side of the vehicle that is away
from traffic.
If the vehicle stalls while driv-
ing
1. Reduce your speed gradually,
keeping a straight line. Move cau-
tiously off the road to a safe place.
2. Turn on your emergency flashers.
3. Try to start the vehicle again. If
your vehicle will not start, contact
an authorized HYUNDAI dealer. Be sure the shift lever is in P
(Park). The vehicle starts only
when the shift lever is in P (Park).
This vehicle does not have a regu-
lar 12V battery that needs periodic
replacement. It is lithium ion poly-
mer type integrated into the high
voltage battery. The vehicle has a
12V battery protection system that
cuts 12V battery from vehicle draw
to prevent full discharge. If vehicle
will not start, first try pressing the
12V Battery Reset switch (left side
of the steering wheel near the fuel
door open switch) to reconnect the
12V battery, but you must start
vehicle within 15 seconds of press-
ing the 12V Battery Reset switch.
After starting vehicle, operate the
vehicle safely outdoors in ready
mode stopped and/or drive it for 30
minutes total to charge the 12V
battery fully.
Check the fuel level and add fuel if
necessary.
Do not push or pull the vehicle to
start it.
If the vehicle still does not start, call
an authorized HYUNDAI dealer for
assistance.
What to do in an emergency
I IF
F
T
TH
HE
E
V
VE
EH
HI
IC
CL
LE
E
W
WI
IL
LL
L
N
NO
OT
T
S ST
TA
AR
RT
T

6-5
What to do in an emergency
6
Before Jump Starting
This vehicle does not have a regular
12V battery that needs periodic
replacement. It is lithium ion polymer
type integrated into the high voltage
battery. The vehicle has a 12V bat-
tery protection system that cuts 12V
battery from vehicle draw to prevent
full discharge.
Using the 12V Battery Reset
Switch
1. Press the 12V Battery Reset
switch to reconnect the 12V bat-
tery.
2. Start the vehicle within 15 sec-
onds of pressing the 12V Battery
Reset switch.
3. After starting vehicle ( indica-
tor on), move the vehicle outside
and keep the vehicle ready ( )
mode more than 30 minutes safe-
ly to charge the 12V battery.If you do not start the vehicle imme-
diately after pressing the 12V Battery
Reset switch, the power of 12V bat-
tery is automatically disconnected
after few seconds to save the 12V
battery from additional discharge. If
the 12V battery is disconnected prior
to starting the vehicle, press the 12V
Battery Reset switch again and then
immediately start the vehicle as
explained.
Repeated use of the 12V Battery
Reset switch without a sufficient
vehicle ON cycle (30 Min+) may
cause over discharge of the 12V bat-
tery, which will prevent the vehicle
from starting. If the 12V battery is
over discharged to a point that the
reset does not work, try to jump-start
the vehicle.
Information
After starting the vehicle ( indica-
tor on), the 12V battery is being
charged whether the accelerator pedal
is depressed or not.
i
I IF
F
T
TH
HE
E
1
12
2
V
VO
OL
LT
T
B
BA
AT
TT
TE
ER
RY
Y
I
IS
S
D
DI
IS
SC
CH
HA
AR
RG
GE
ED
D
OFEQ018012

6-6
What to do in an emergency
The following items may need to be
reset after the battery has been dis-
charged or the battery has been dis-
connected. See chapter 3 or 4 for:
Power Windows
Trip Computer
Climate Control System
Clock
Audio System
Sunroof
Driver Position Memory System
External power source using 12V
battery
The use of external power acces-
sories may reduce performance
and function of the vehicle.
Especially, the use of dash cam-
eras may shut off the power of the
vehicle prior to the dash camera's
automatic shut-down.
If the power of the vehicle is shut
off, start the vehicle as explained.
(refer to "Using the 12V Battery
Switch")
Jump Starting
In the event vehicle still does not
have a functional 12V battery (check
if interior lights will not turn on) then
you can try a jump start using a 12V
booster pack or jumper cables from
another vehicle's 12V battery
according to the following instruc-
tions.1. Position the vehicles close enough
that the jumper cables will reach,
but do not allow the vehicles to
touch.
2. Avoid fans or any moving parts in
the fuel cell power module com-
partment at all times, even when
the vehicles are turned off.
3. Turn off all electrical devices such
as radios, lights, air conditioning,
etc. Put the vehicles in P (Park)
and set the parking brake. Turn
both vehicles OFF.
NOTICE
Jump starting can be danger-
ous if done incorrectly. Follow
the jump starting procedure in
this section to avoid serious
injury or damage to your vehi-
cle. If in doubt about how to
properly jump start your vehi-
cle, we strongly recommend
that you have a service techni-
cian or towing service do it for
you.
CAUTION

6-7
What to do in an emergency
64. Connect the jumper cables in the
exact sequence shown in the illus-
tration. First connect one jumper
cable to the red, positive (+)
jumper terminal of your vehicle
(1).
5. Connect the other end of the
jumper cable to the red, positive
(+) battery/jumper terminal of the
assisting vehicle (2).6. Connect the second jumper cable
to the black, negative (-) battery/
chassis ground of the assisting
vehicle (3).
7. Connect the other end of the sec-
ond jumper cable to the black,
negative (-) chassis ground of
your vehicle (4).
Do not allow the jumper cables to
contact anything except the cor-
rect battery or jumper terminals or
the correct ground. Do not lean
over the battery when making
connections.8. Press the 12V Battery Reset
switch.
9. Start the engine of the assisting
vehicle and let it run for a few min-
utes.
10. Start your vehicle as soon as
possible. After starting vehicle
( indicator on), operate the
vehicle safely outdoors in ready
mode stopped and/or drive it for
30 minutes total to charge the
12V battery fully.
OFE068003N
OFEQ018012

6-8
What to do in an emergency
If your vehicle will not start after a
few attempts, it probably requires
servicing. In this event please seek
qualified assistance. If the cause of
your battery discharging is not
apparent, have your vehicle checked
by an authorized HYUNDAI dealer.
Disconnect the jumper cables in the
exact reverse order you connected
them:
1. Disconnect the jumper cable from
the black, negative (-) chassis
ground of your vehicle (4).
2. Disconnect the other end of the
jumper cable from the black, neg-
ative (-) battery/chassis ground of
the assisting vehicle (3).
3. Disconnect the second jumper
cable from the red, positive (+)
battery/jumper terminal of the
assisting vehicle (2).
4. Disconnect the other end of the
jumper cable from the red, positive
(+) jumper terminal of your vehicle
(1).
Information
The voltage range of the charger
should be 13.3~14V and its current
range should be less than 60A. (13.8V
is recommended).
Information
An inappropriately disposed
battery can be harmful to the
environment and human
health. Dispose of the battery
according to your local law(s)
or regulations.
To prevent damage to your vehi-
cle:
• Only use a 12-volt power supply
(battery or jumper system) to
jump start your vehicle.
Do not attempt to jump start
your vehicle by push-starting.
NOTICE
ii
The use of an improper charg-
er with a voltage and current
range higher than specified
may cause overheating and
damage to the 12V battery.
The use of an incorrect charg-
er will lead to a power shut-off
to save the 12V battery. Stop
using the incorrect charger
once the power of the vehicle
is shut off.
CAUTION
Pb

6-18
What to do in an emergency
Introduction
With the Tire Mobility Kit you stay
mobile even after experiencing a tire
puncture.
The compressor and sealing com-
pound system effectively and com-
fortably seals most punctures in a
passenger car tire caused by nails
or similar objects and reinflates the
tire.
After you ensure that the tire is prop-
erly sealed you can drive cautiously
on the tire (distance up to 120 miles
(200 km)) at a max. speed of (50
mph (80 km/h)) in order to reach a
service station or tire dealer for the
tire replacement.
It is possible that some tires, espe-
cially with larger punctures or dam-
age to the sidewall, cannot be sealed
completely.
Air pressure loss in the tire may
adversely affect tire performance.
For this reason, you should avoid
abrupt steering or other driving
maneuvers, especially if the vehicle
is heavily loaded or if a trailer is in
use.The Tire Mobility Kit is not designed
or intended as a permanent tire
repair method and is to be used for
one tire only.
This instruction shows you step by
step how to temporarily seal the
puncture simply and reliably.
Read the section "Notes on the safe
use of the Tire Mobility Kit".
Notes on the safe use of the
Tire Mobility Kit
Park your car at the side of the
road so that you can work with the
Tire Mobility Kit away from moving
traffic.
To be sure your vehicle will not
move, even when you're on fairly
level ground, always set your park-
ing brake.
Only use the Tire Mobility Kit for
sealing/inflation passenger car
tires. Only punctured areas located
within the tread region of the tire
can be sealed using the tire mobil-
ity kit.
Do not use on motorcycles, bicy-
cles or any other type of tires. When the tire and wheel are dam-
aged, do not use Tire Mobility Kit
for your safety.
Use of the Tire Mobility Kit may not
be effective for tire damage larger
than approximately 0.16 in. (4
mm).
Please contact the nearest
HYUNDAI dealership if the tire
cannot be made roadworthy with
the Tire Mobility Kit.
Do not use the Tire Mobility Kit if a
tire is severely damaged by driving
run flat or with insufficient air pres-
sure.
Do not remove any foreign objects
such as nails or screws that have
penetrated the tire.
Provided the car is outdoors, leave
the vehicle ON ( indicator ON).
Otherwise operating the compres-
sor may eventually drain the car
battery.
Never leave the Tire Mobility Kit
unattended while it is being used.
Do not leave the compressor run-
ning for more than 10 minutes at a
time or it may overheat.

7
Maintenance
7
Maintenance
Fuel cell power module compartment.................7-3
Maintenance services ...........................................7-4
Owner's Responsibility .....................................................7-4
Owner Maintenance Precautions..................................7-4
Owner maintenance ...............................................7-5
Owner maintenance schedule ........................................7-6
Scheduled maintenance services.........................7-7
Normal Maintenance Schedule ......................................7-8
Maintenance Under Severe Usage Conditions ........7-10
Explanation of scheduled maintenance items .7-12
Device cooling coolant ........................................7-13
Checking the Coolant Level ..........................................7-13
Changing Coolant ............................................................7-15
Stack cooling coolant ..........................................7-16
Checking the Coolant Level ..........................................7-16
Changing Coolant ............................................................7-18
Brake fluid ............................................................7-19
Checking the Brake Fluid Level ...................................7-19
Washer fluid .........................................................7-20
Checking the Washer Fluid Level................................7-20
Air cleaner ............................................................7-20
Filter Replacement ..........................................................7-20
Climate control air filter .....................................7-22
Filter Inspection ...............................................................7-22
Wiper blades .........................................................7-24
Blade Inspection ..............................................................7-24
Blade Replacement .........................................................7-24
12V battery ...........................................................7-27
Battery recharging .........................................................7-28
Reset Features.................................................................7-28
Tires and wheels ..................................................7-29
Tire Care ........................................................................\
....7-29
Recommended Cold Tire Inflation Pressures ...........7-30
Check Tire Inflation Pressure ......................................7-31
Tire Rotation...................................................................\
..7-32
Wheel Alignment and Tire Balance ............................7-33
Tire Replacement ............................................................7-33
Wheel Replacement ........................................................7-34
Tire Traction .....................................................................7-3\
4
Tire Maintenance ............................................................7-34
Tire Sidewall Labeling ....................................................7-34
Tire Terminology and Definitions................................7-38
All Season Tires ...............................................................7-42
Summer Tires ...................................................................7-42
Snow Tires ........................................................................\
7-42
Radial-Ply Tires ...............................................................7-42
Low Aspect Ratio Tires..................................................7-43
7

7-5
7
Maintenance
Improper owner maintenance dur-
ing the warranty period may affect
warranty coverage. For details,
read the separate Owner's
Handbook & Warranty Information
booklet provided with the vehicle.
If you're unsure about any service
or maintenance procedure, have it
done by an authorized HYUNDAI
dealer.The following lists are vehicle checks
and inspections that should be per-
formed by the owner or an author-
ized HYUNDAI dealer at the frequen-
cies indicated to help ensure safe,
dependable operation of your vehi-
cle.
Any adverse conditions should be
brought to the attention of your deal-
er as soon as possible.
These Owner Maintenance vehicle
checks are generally not covered by
warranties and you may be charged
for labor, parts and lubricants used.
NOTICE
Performing maintenance work
on a vehicle can be dangerous.
If you lack sufficient knowledge
and experience or the proper
tools and equipment to do the
work, have it done by an author-
ized HYUNDAI dealer.
ALWAYS follow these precau-
tions for performing mainte-
nance work:
•Park your vehicle on level
ground, shift to the P (Park)
position, apply the parking
brake, and place the POWER
button in the OFF position.
Block the tires (front and
back) to prevent the vehicle
from moving.
Remove loose clothing or jew-
elry that can become entan-
gled in moving parts.
Keep flames, sparks, or smok-
ing materials away from the
battery related parts.
WARNING
O O
W
W N
NE
ER
R
M
M A
AI
IN
N T
TE
EN
N A
AN
N C
CE
E

7-9
7
Maintenance
Normal Maintenance Schedule (Cont.)
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace
Months1224364860728496108120132144156168180
Miles×1,00061218243036424854606672788490
Km×1,000102030405060708090100110120130140150
Parking brakeIIIIIIIIIIIIIII
Steering gear rack, linkage and
bootsIIIIIIIIIIIIIII
Tire (pressure & tread wear)IIIIIIIIIIIIIII
Battery conditionIIIIIIIIIIIIIII
Brake fluidIIIIIII
Climate control air filterRRRRRRRRRRRRRRR
Maintenance Intervals
Maintenance
Item

7-27
7
Maintenance
1
12
2V
V
B
B A
A T
TT
TE
ER
R Y
Y
The vehicle is not equipped with a
common 12V battery which requires
periodic replacement. The battery is
a lithium polymer type integrated into
the high voltage battery. Full dis-
charge of the battery is prevented
through 12V battery protection sys-
tem which can isolate the 12V bat-
tery.
To prevent SERIOUS INJURY or
DEATH to you or bystanders,
always follow these precautions
when working near or handling
the battery: Always read and follow
instructions carefully
when handling a battery.Wear eye protection
designed to protect the
eyes from acid splashes.
Keep all flames, sparks,
or smoking materials
away from the battery.
WARNING
Hydrogen is always present in battery cells,
is highly combustible,
and may explode if ignit-
ed.
Keep batteries out of
reach of children.
Batteries contain sulfu-
ric acid which is highly
corrosive. Do not allow
acid to contact your
eyes, skin or clothing.
If acid gets into your eyes, flush
your eyes with clean water for at
least 15 minutes and get imme-
diate medical attention. If acid
gets on your skin, thoroughly
wash the area. If you feel pain or
a burning sensation, get med-
ical attention immediately. When lifting a plastic-cased
battery, excessive pressure
on the case may cause battery
acid to leak. Lift with a battery
carrier or with your hands on
opposite corners.
Do not attempt to jump start
your vehicle if your battery is
frozen.
NEVER attempt to recharge
the battery when the vehicle’s
battery cables are connected
to the battery.
The electrical ignition system
works with high voltage.
NEVER touch these compo-
nents with the vehicle ON
( indicator ON) or when
the POWER button is in the
ON position.