Hyundai Santa Fe 2003 Owner's Manual

DO-IT-YOURSELF MAINTENANCE 6- 21
!
If any of your car's lights or other electrical
accessories stop working, a blown fuse could
be the reason. If the fuse has burned out, you
will see that the metal strip inside the fuse has
burned through. If you suspect a blown fuse,
follow this procedure:
1. Turn off the ignition and all other switches.
2. Open the fuse box and examine each fuse.
Remove each fuse by pulling it toward you
(a small "fuse puller" tool is contained in the
fuse box to simplify this operation).
3. Be sure to check all other fuses even if you
find one that appears to have burned out.
4. Replace the blown fuse by pressing a new
fuse of the same rating into place. The fuse
should be a snug fit. If it is not, have the fuse
clip repaired or replaced by a Hyundai dealer.
HXGS416
!
If you do not have a spare fuse, you may be
able to borrow a fuse of the same or lower
rating from an accessory you can tempo-
rarily get along without (the radio or cigarette
lighter, for example). Always remember to
replace the borrowed fuse.G210A01A-AATCHECKING THE BATTERY
WARNING:
Batteries can be dangerous! When working
with batteries, carefully observe the follow-
ing precautions to avoid serious injuries.
The fluid in the battery contains a strong solution
of sulfuric acid, which is poisonous and highly
corrosive. Be careful not to spill it on yourself or
the car. If you do spill battery fluid on yourself,
immediately do the following:
o If battery fluid is on your skin, flush the
affected areas with water for at least 15
minutes and then seek medical assistance.
o If battery fluid is in your eyes, rinse out your
eyes with water and get medical assistance
as soon as possible. While you are being
driven to get medical assistance, continue to
rinse your eyes by using a sponge or soft
cloth saturated with water.
o If you swallow battery fluid, drink a large
quantity of water or milk followed by milk of
magnesia, eat a raw egg or drink vegetable
oil. Get medical assistance as soon as
possible.
While batteries are being charged (either by a
battery charger or by the vehicle's generator),
they produce explosive gases. Always ob-
serve these warnings to prevent injuries from
occurring:
CAUTION:A burned-out fuse indicates that there is a
problem in the electrical circuit. If you re-
place a fuse and it blows as soon as the
accessory is turned on, the problem is
serious and should be referred to a Hyundai
dealer for diagnosis and repair. Never re-
place a fuse with anything except a fuse
with the same or a lower amperage rating.
A higher capacity fuse could cause damage
and create a fire hazard.
G200B03Y
GoodBurned out

6- 22 DO-IT-YOURSELF MAINTENANCE
!
!
G230A03A-AATPOWER STEERING FLUID LEVEL
G220B01A-AATChecking Engine Cooling Fan
The engine cooling fan should come on auto-
matically if the engine coolant temperature is
high.
G220A01A-AATCHECKING ELECTRIC COOLING
FANS
G220C01A-AATChecking Condenser Cooling Fan
The condenser coolant fan should come on
automatically whenever the air conditioning is in
operation.
WARNING:The cooling fan is controlled by engine
coolant temperature and may sometimes
operate even when the engine is not run-
ning. Use extreme caution when working
near the blades of the coolant fan, so that
you are not injured by a rotating fan blade.
As the engine coolant temperature de-
creases the fan will automatically shut off.
This is a normal condition.
The power steering fluid level should be checked
regularly. To check the power steering fluid
level, be sure the engine is "OFF", then check
to make certain that the power steering fluid
level is between the "MAX" and "MIN" level
markings on the fluid reservoir.
NOTE:Grinding noise from the power steering
pump may be heard immediately after the
engine is started in extremely cold condi-
tions (below - 4°F). If the noise stops during
warm up, there is no abnormal function in
the system. It is due to a power steering
fluid characteristic in extremely cold condi-
tions.
G230A01O G210B02A-AAT
Checking the Battery
Keep the battery clean. Any evidence of corro-
sion around the battery posts or terminals
should be removed using a solution of house-
hold baking soda and warm water. After the
battery terminals are dry, cover them with a light
coating of grease. o Charge batteries only in a well ventilated
area.
o Do not permit flames, sparks or smoking in
the area.
o Keep children away from the area.
PROPOSITION 65 WARNING:Battery posts, terminals, and related acces-
sories contain lead and lead compounds,
chemicals known to the state of California
to cause cancer and reproductive harm.
Wash hands after handling.

DO-IT-YOURSELF MAINTENANCE 6- 23
!
G250A01A-AATFOR MORE INFORMATION ABOUT
YOUR HYUNDAI
If you desire additional information about main-
taining and servicing your Hyundai, you may
purchase a factory Shop Manual at your Hyundai
dealer's parts department. This is the same
manual used by dealership technicians and
while it is highly technical it can be useful in
obtaining a better understanding of your car and
how it works.
G240A01A-AATPOWER STEERING HOSES
It is suggested that you check the power steer-
ing hose connections for fluid leakage at regular
intervals. The power steering hoses should be
replaced if there is severe surface cracking,
scuffing or worn spots. Deterioration of the hose
could cause premature failure. Recommended Fluid
Use PSF-3 type fluid
NOTE:Do not start the engine when the power
steering oil reservoir is empty.
G290A02O-AATHEADLIGHT AIMING ADJUSTMENT
Before performing aiming adjustment, make
sure of the following.
1. Keep all tires inflated to the correct pressure.
2. Place the vehicle on level ground and press
the front bumper & rear bumper down sev-
eral times.
Place vehicle at a distance of 118.1 in. (3m)
from the test wall.
3. See that the vehicle is unloaded (except for
full levels of coolant, engine oil and fuel, and
spare tire, jack, and tools). Have the driver
or equivalent weight placed in driver's seat.
4. Clean the head light lenses and turn on the
headlights (Low beam).
5. Open the hood.6. Draw the vertical line (through the center of
each headlight beam pattern) and the hori-
zontal line (through the center of each head-
light beam pattern) on the aiming screen.
And then, draw the parallel line at 0.8 in. (21
mm) under the horizontal line.
7. Adjust each cut-off line of the low beam to the
parallel line with a phillips screwdriver -
VERTICAL AIMING.
WARNING:Horizontal aiming should be adjusted by
an authorized Hyundai dealer.
G290A01O
Vertical
aiming

6- 24 DO-IT-YOURSELF MAINTENANCE
!
G260A01L-AATREPLACEMENT OF LIGHT BULBS
Before attempting to replace a light bulb, be sure
the switch is turned to the "OFF" position.
The next paragraph shows how to reach the
light bulbs so they may be changed. Be sure to
replace the burned-out bulb with one of the
same number and wattage rating.
See page 6-30 for the wattage description.
CAUTION:Keep the lamps out of contact with petro-
leum products, such as oil, gasoline, etc.
G270A01O-AATHeadlight and Front Turn Signal Light
1. Allow the bulb to cool. Wear eye protection.
2. Open the engine hood.
3. Always grasp the bulb by its plastic base,
avoid touching the glass.
4. Using a socket wrench of the correct size,
remove the headlight assembly mounting
bolts.
HSM353
SPECIFICATION:
"H";
Horizontal center line of headlights from
ground: 2WD : 32.5 in.(822 mm)
4WD : 33.3 in.(843 mm)
"W";
Distance between each headlight center:
46.5 in.(1,178 mm)
"L";
Distance between the headlights and the
wall that the lights are tested against:
118 in. (3,000 mm).
G290B01Y-AATAdjustment After Headlight Assembly
Replacement
If the vehicle has had front body repair and the
headlight assembly has been replaced, the
headlight aiming should be checked using an
aiming chart as shown in the illustration. Turn on
the headlight switch. (Low Beam Position)
1. Adjust headlights so that main axis of light is
parallel to center line of the body and is
aligned with point "P" shown in the illustration.
2. Dotted lines in the illustration show the center
of headlights.
G290A03O
L
W
H
H
Cut-off line
Ground line
"P"
Horizontal line
Vertical line

DO-IT-YOURSELF MAINTENANCE 6- 25
G270A01O
6. Turn the plastic cover counterclockwise
and remove it.
5. Disconnect the power cord from the bulb
base in the back of the headlight.
HSM328HSM329
7. Disconnect the power cord from the bulb
base in the back of the headlight.
HSM330
8. Push the bulb spring to remove the headlight
bulb.9. Remove the protective cap from the re-
placement bulb and install the new bulb by
matching the plastic base with the headlight
hole. Reattach the bulb spring and recon-
nect the power cord.
10.Use the protective cap and carton to prompt-
ly dispose of the old bulb.
11.Check for proper headlight aim.
HSM331

6- 26 DO-IT-YOURSELF MAINTENANCE
!WARNING:This halogen bulb contains gas under pres-
sure and if impacted could shatter, result-
ing in flying fragments. Always wear eye
protection when servicing the bulb. Protect
the bulb against abrasions or scratches
and against liquids when lighted. Turn the
bulb on only when installing in a headlight.
Replace the headlight if damaged or cracked.
Keep the bulb out of the reach of children
and dispose of the used bulb with care.
HSM337 G270B01O-AAT
Rear Combination Light
1. Open the tail gate.
2. Remove the mounting screws as shown
with a phillips screwdriver.
HSM352
(1) (2)(3)
(4)
G270A03O
12.To replace the front turn signal light bulb, take
it out from the bulb holder and install the new
bulb.
HSM332

DO-IT-YOURSELF MAINTENANCE 6- 27
HSM423
3. To replace the rear combination light (stop/
tail light, turn signal light, back-up light, side
mark light), take it out from the bulb holder by
turning it counterclockwise.
(1) Stop/Tail light
(2) Turn signal light
(3) Back-up light
(4) Side mark light
4. Install the new bulb.
HSM342
G270C01O-AATLuggage Compartment Light
1. Open the tail gate.
2. Remove the cover with a flat-head screw-
driver.
HSM3413. Replace with a new bulb. (1) (2)
(3)
(4)

6- 28 DO-IT-YOURSELF MAINTENANCE
G270E01O-AATFront Side Mark Light
1. Remove the cover with a phillips screw-
driver.
HSM334HSM335
HSM3362. Disconnect the power code.
3. Replace with a new bulb.
G270G01O-AATInterior Light
HSM343
1. Remove the cover with a flat-head screw-
driver.
HSM344
2. Replace with a new bulb.

DO-IT-YOURSELF MAINTENANCE 6- 29
G270H01O-AATGlove Box Illuminated Light
1. Open the glove box.
2. Remove the cover with a flat-head screw-
driver.
HSM366
G270E02L
HTB284
3. Disconnect the power cord.
4. Replace with a new bulb.

6- 30 DO-IT-YOURSELF MAINTENANCE
G280A02O-AAT
No.
1
2
3
4
5
6
7
8Part Name
Head Light (Low/High)
Front Fog Light (If installed)
Turn Signal Light
Side Mark Light
Glove Box Illuminated Light
Map Light
Interior Light
High Mounted Rear Stop LightWattage
55/60
55
28
5
10
15
10
17No.
9
10
11Wattage
10
5
27/8
27
27
5 Part Name
Luggage Compartment Light
License Plate Light
Rear Combination Light
Stop/Tail Light
Turn Signal Light
Back-up Light
Rear Side Mark Light
12
34 56
7
89
11G280A01O
10