ignition Hyundai Santa Fe 2003 Service Manual

2- 18 DRIVING YOUR HYUNDAI
C160J01A-AATDon't Let Ice and Snow Accumulate
Underneath
Under some conditions, snow and ice can build
up under the fenders and interfere with the
steering. When driving in severe winter condi-
tions where this may happen, you should peri-
odically check underneath the car to be sure the
movement of the front wheels and the steering
components is not obstructed.
C160I01A-AATDon't Let Your Parking Brake Freeze
Under some conditions your parking brake can
freeze in the engaged position. This is most
likely to happen when there is an accumulation
of snow or ice around or near the rear brakes
or if the brakes are wet. If there is a risk the
parking brake may freeze, apply it only tempo-
rarily while you put the gear selector lever in "P"
(automatic) or in first or reverse gear (manual
transaxle) and block the rear wheels so the car
cannot roll. Then release the parking brake.
C160H01A-AATUse Approved Anti-Freeze in Window
Washer System
To keep the water in the window washer system
from freezing, add an approved anti-freeze
solution in accordance with instructions on the
container. Window washer anti-freeze is avail-
able from Hyundai dealers and most auto parts
outlets. Do not use engine coolant or other types
of anti-freeze as these may damage the finish.
C160G01A-AATTo Keep Locks from Freezing
To keep the locks from freezing, squirt an
approved de-icer fluid or glycerine into the key
opening. If a lock is covered with ice, squirt it with
an approved de-icing fluid to remove the ice. If
the lock is frozen internally, you may be able to
thaw it out by using a heated key. Handle the
heated key with care to avoid burning the
fingers.
C160F01A-AAT
Check Spark Plugs and Ignition
System
Inspect your spark plugs as described in Sec-
tion 6 and replace them if necessary. Also
check all ignition wiring and components to be
sure they are not cracked, worn or damaged in
any way.
C160D01A-AATCheck Battery and Cables
Winter puts additional burdens on the battery
system. Visually inspect the battery and cables
as described in Section 6. The level of charge
in your battery can be checked by your Hyundai
dealer or a service station.
C160E01A-AAT
Change to "Winter Weight" Oil if
Necessary
In some climates it is recommended that a lower
viscosity "winter weight" oil be used during cold
weather. See Section 9 for recommendations.
If you aren't sure what weight oil you should use,
consult your Hyundai dealer.
C160C01A-AATUse High Quality Ethylene Glycol
Coolant
Your Hyundai is delivered with high quality
ethylene glycol coolant in the cooling system. It
is the only type of coolant that should be used
because it helps prevent corrosion in the cool-
ing system, lubricates the water pump and
prevents freezing. Be sure to replace or replen-
ish your coolant in accordance with the main-
tenance schedule in Section 5. Before winter,
have your coolant tested to assure that its
freezing point is sufficient for the temperatures
anticipated during the winter.

FEATURES OF YOUR HYUNDAI 1- 111
B870C01A-GATANTENNA
Manual AntennaB880C02B-GATGlass Antenna (If installed)
Your car uses a manual stainless steel antenna
to receive both AM and FM broadcast signals.
Pull up the antenna using your fingers, as shown
in the drawing.When the radio power switch is turned on while
the ignition key is in either the "ON" or "ACC"
position, your car will receive both AM and FM
broadcast signals through the antenna in the
rear quarter glass.
CAUTION:o Do not clean the inner side of the rear
quarter glass with an abrasive type of
glass cleaner or use a scraper to remove
foreign deposits from the inner surface
of the glass as this may cause damage to
the antenna elements.
o Avoid adding metalic coating such as Ni,
Cd, and so on. These can disturb receiv-
ing AM and FM broadcast signals.CAUTION:Before entering an automatic car wash or a
place with a low height clearance such as a
residential or commercial garage, be sure
that the antenna is fully retracted.
!!
B870C01OB880C01O

3- 2 WHAT TO DO IN AN EMERGENCY
!
!
D010A01A-AATIF THE ENGINE WILL NOT START
D010B02A-AATIf Engine Doesn't Turn Over or Turns
Over Slowly
D010C01Y-AATIf Engine Turns Over Normally but Does
Not Start
1. Check fuel level.
2. Check all connectors at ignition, coil and
spark plugs. Re-connect any that may be
disconnected or loose.
3. Check the fuel line in the engine room.
4. If engine still refuses to start, call a Hyundai
dealer or seek other qualified assistance.
D010D01A-AATIf Engine Stalls While Driving
1. Reduce your speed gradually, keeping a
straight line. Move cautiously off the road to
a safe place.
2. Turn on your emergency flashers.
3. Try to start the engine again. If your vehicle
will not start, contact a Hyundai dealer or
seek other qualified assistance.
WARNING:If the engine will not start, do not push or
pull the car to start it. This could result in a
collision or cause other damage. In addi-
tion, push or pull starting may cause the
catalytic converter to be overloaded and
create a fire hazard.
1. If your car has an automatic transaxle, be
sure the gear selector lever is in "N" or "P"
and the emergency brake is set.2. Check the battery connections to be sure
they are clean and tight.
3. Turn on the interior light. If the light dims or
goes out when you operate the starter, the
battery is discharged.
4. Check the starter connections to be sure
they are securely tightened.
5. Do not push or pull the vehicle to start it. See
instructions for "Jump Starting".
D020A02A-AATJUMP STARTING
WARNING:
The gas produced by the battery during the
jump-start operation is highly explosive. If
these instructions are not followed exactly,
serious personal injury and damage to the
vehicle may occur! If you are not sure how
to follow this procedure, seek qualified
assistance. Automobile batteries contain
sulfuric acid. This is poisonous and highly
corrosive. When jump starting, wear pro-
tective glasses and be careful not to get
acid on yourself, your clothing or on the car.
D010B01YHSMJ401
Booster
batteryDischarged
battery

3- 10 WHAT TO DO IN AN EMERGENCY
!
D080B02O-AATTowing a Car With Manual Transaxle
D080C02A-AATTowing a Car With Automatic Transaxle
o If the car is being towed with the rear wheels
on the ground, be sure the parking brake is
released.
o If the car is being towed with the front wheels
on the ground, be sure that the transaxle is
in neutral. Also, be sure that the ignition key
is in the "ACC" position. This is necessary to
prevent damage to the steering lock mecha-
nism, which is not designed to hold the front
wheels straight while the car is being towed.
o If any of the loaded wheels or suspension
components are damaged, a towing dolly
must be used.
CAUTION:o When towing the 2WD vehicle with the
rear wheels on the ground, the vehicle
should be towed with wheel lift type
truck.
Otherwise, the CV joint boot can inter-
fere with the towing hook caused by
insufficient clearance resulting in CV
joint boot damage.
o 4 Wheel Drive cannot be towed with a
tow truck. It must be towed by lifting all
4 wheels.CAUTION:A car with an automatic transaxle should
never be towed from the rear with the front
wheels on the ground. This can cause se-
rious damage to the transaxle. If the car
must be towed from the rear, a towing dolly
must be used under the front wheels.
If the car is being towed with the rear wheels on
the ground, be sure the parking brake is re-
leased.
NOTE:Before towing, check the level of the
transaxle fluid. If it is below the "HOT" mark
on the dipstick, add fluid. If you cannot add
fluid, a towing dolly must be used as de-
scribed above.
D080B01O-1
D080C01OD080C02O
o DO NOT TOW 4WD
o OK FOR AUTOMATIC OR MANUAL
TRANSAXLE EQUIPPED VEHICLE
WITH NO DAMAGE (except 4WD)
o DO NOT TOW 4WD
o NOT OK FOR AUTOMATIC
TRANSAXLE EQUIPPED VEHICLE
o OK FOR MANUAL TRANSAXLE
(except 4WD)o OK FOR AUTOMATIC OR MANUAL
TRANSAXLE EQUIPPED VEHICLE
!

DO-IT-YOURSELF MAINTENANCE 6- 21
!
If any of your car's lights or other electrical
accessories stop working, a blown fuse could
be the reason. If the fuse has burned out, you
will see that the metal strip inside the fuse has
burned through. If you suspect a blown fuse,
follow this procedure:
1. Turn off the ignition and all other switches.
2. Open the fuse box and examine each fuse.
Remove each fuse by pulling it toward you
(a small "fuse puller" tool is contained in the
fuse box to simplify this operation).
3. Be sure to check all other fuses even if you
find one that appears to have burned out.
4. Replace the blown fuse by pressing a new
fuse of the same rating into place. The fuse
should be a snug fit. If it is not, have the fuse
clip repaired or replaced by a Hyundai dealer.
HXGS416
!
If you do not have a spare fuse, you may be
able to borrow a fuse of the same or lower
rating from an accessory you can tempo-
rarily get along without (the radio or cigarette
lighter, for example). Always remember to
replace the borrowed fuse.G210A01A-AATCHECKING THE BATTERY
WARNING:
Batteries can be dangerous! When working
with batteries, carefully observe the follow-
ing precautions to avoid serious injuries.
The fluid in the battery contains a strong solution
of sulfuric acid, which is poisonous and highly
corrosive. Be careful not to spill it on yourself or
the car. If you do spill battery fluid on yourself,
immediately do the following:
o If battery fluid is on your skin, flush the
affected areas with water for at least 15
minutes and then seek medical assistance.
o If battery fluid is in your eyes, rinse out your
eyes with water and get medical assistance
as soon as possible. While you are being
driven to get medical assistance, continue to
rinse your eyes by using a sponge or soft
cloth saturated with water.
o If you swallow battery fluid, drink a large
quantity of water or milk followed by milk of
magnesia, eat a raw egg or drink vegetable
oil. Get medical assistance as soon as
possible.
While batteries are being charged (either by a
battery charger or by the vehicle's generator),
they produce explosive gases. Always ob-
serve these warnings to prevent injuries from
occurring:
CAUTION:A burned-out fuse indicates that there is a
problem in the electrical circuit. If you re-
place a fuse and it blows as soon as the
accessory is turned on, the problem is
serious and should be referred to a Hyundai
dealer for diagnosis and repair. Never re-
place a fuse with anything except a fuse
with the same or a lower amperage rating.
A higher capacity fuse could cause damage
and create a fire hazard.
G200B03Y
GoodBurned out

VEHICLE SPECIFICATIONS 9- 3
3.5 V6
6-Cyl., V-type DOHC
3.66 x 3.38 (93 x 85.8)
213.4 (3,497)
1 - 2 - 3 - 4 - 5 - 6
BTDC 10° ± 5°
J070A02O-AATENGINE
ITEMS
Engine Type
Bore x Stroke in. (mm)
Displacement cu.in. (cc)
Firing order
Spark plug
Idle speed (rpm) - N, D, A/C OFF
Ignition timing (base)
Oil grade (API)2.4 DOHC
4-Cyl., In-line DOHC
3.41 x 3.94 (86.5 x 100)
143.5 (2,351)
1 - 3 - 4 - 2
CHAMPION : RN10PYP4
NGK : PGR5C-11
800 ± 100
BTDC 7° ± 5°2.7 V6
6-Cyl., V-type DOHC
3.41 x 2.95 (86.7 x 75)
162.1 (2,656)
1 - 2 - 3 - 4 - 5 - 6
BTDC 12° ± 5°
SPECIFICATIONS
0.039 - 0.043 in. (1.0 - 1.1 mm)
SH, SG or SG/CD and ABOVE multigrade and fuel-efficient oil Type
Gap
CHAMPION : RC10PYPB4
NGK : PFR5N-11
700 ± 100

10- 4 INDEX
Hood Release ....................................................................................1-63
Horn.................................................................................................1-65
I
Ignition Switch ...................................................................................... 2-3
Instrument Cluster and Indicator Lights ...........................................1-36
Instrument Panel Light Control (Rheostat) .......................................1-48
J
Jump Starting ...................................................................................... 3-2
K
Key ................................................................................................... 1-3
If you lose your keys ...................................................................3-11
Positions......................................................................................... 2-4
L
Light Bulbs Replacement ..................................................................6-24
Limited-Slip Differential ......................................................................2-15
Luggage Net ......................................................................................1-60
M
Maintenance Intervals
Explanation of scheduled maintenance items ............................... 5-7
Maintenance under severe usage conditions ............................... 5-6
Scheduled maintenance ................................................................ 5-4
Service requirements .................................................................... 5-2
Mirrors
Day-night inside rearview mirror .................................................1-55
Outside rear view mirror ..............................................................1-53O
Odometer / Trip Odometer ...............................................................1-42
P
Parking Brake ....................................................................................1-59
Power Driver's Seat ..........................................................................1-13
Power Outlet ......................................................................................1-48
Power Steering Fluid Level ...............................................................6-22
R
Rear Seat
Adjusting seatback angle .............................................................1-15
Folding rear seatback and seat cushion ....................................1-16
Rear Window Defroster Switch ........................................................1-47
Reporting Safety Defects ................................................................... 8-7
Roof Rack .........................................................................................1-61
S
Seat
Front.............................................................................................1-10
Rear..............................................................................................1-15
Seat warmer .................................................................................1-15
Seat Belts
3-point system .............................................................................1-20
2-point static type .........................................................................1-22
Pretensioner seat belt ..................................................................1-28
Adjusting your seat belt ..................................................... 1-21, 1-22
Care of seat belts .........................................................................1-19
Precautions..................................................................................1-17