service Hyundai Santa Fe 2004 User Guide

1FEATURES OF YOUR HYUNDAI
44
B260L01Y-AAT
Door Ajar Warning Light
and Chime
The door ajar warning light warns you that a door
is not completely closed and the chime warns
you that the driver's side front door is not
completely closed.
NOTE:To remind you not to lock the key inside the
car, the warning light comes on whenever
the key is in the "LOCK" position and a door
is open. The warning chime only sounds
whenever the key is in the "LOCK" position
and driver's side front door is open. The
chime sounds and the light remains on
until the key is removed from the ignition.
!
B260M01A-AATLow Fuel Level Warning Light
The low fuel level warning light comes on when
the fuel tank is approaching empty. When it
comes on, you should add fuel as soon as
possible. Driving with the fuel level warning light
on or with the fuel level below "E" can cause the
engine to misfire and damage the catalytic
converter.
B260N01A-AAT
Malfunction Indicator Light
This light illuminates when there is a malfunction
of an exhaust gas related component, and the
system is not functioning properly so that the
exhaust gas regulation values are not satisfied.
This light will also illuminate when the ignition key
is turned to the "ON" position, and will go out in
a few seconds. If it illuminates while driving, or
does not illuminate when the ignition key is
turned to the "ON" position, take your car to your
nearest authorized Hyundai dealer and have
the system checked.
B260P02Y-GAT
ABS Service Reminder
Indicator (If installed)
When the key is turned to the "ON" position, the
Anti-Lock Brake System indicator will come on
and then go off in a few seconds. If the ABS SRI
remains on, comes on while driving, or does not
come on when the key is turned to the "ON"
position, this indicates that there may be a
problem with the ABS.
If this occurs, have your vehicle checked by
your Hyundai dealer as soon as possible. The
normal braking system will still be operational,
but without the assistance of the anti-lock brake
system.
WARNING:If both the ABS SRI and Parking Brake/
Brake fluid level warning lights remain "ON"
or come on while driving, there may be a
problem with E.B.D. (Electronic Brake Force
Distribution).
If this occurs, avoid sudden stops and have
your vehicle checked by your Hyundai dealer
as soon as possible.
B260C02O-GAT
Traction Control Indicator
Light (If installed)
The traction control indicator changes opera-
tion according to the ignition switch position and
whether or not the system is in operation.
It will also illuminate when the ignition key is
turned to the "ON" position, but should go out
after the engine starts. If the TCS indicator stays
on, take your car to your authorized Hyundai
dealer and have the system checked. See
section 2 for more information about the TCS.

1FEATURES OF YOUR HYUNDAI
109
3. Press and hold the TAPE/CD select button
for five seconds. READY will appear on the
display and a cassette symbol will flash for
five second.
4. Insert the scrubbing action cleaning cas-
sette.
5. Eject the cleaning cassette after the
manufacturer's recommended cleaning
time.
When the cleaning cassette has been ejected,
the broken tape detection feature is active
again.
You may also choose a non-scrubbing action,
wet-type cleaner which uses a cassette with a
fabrica belt to clean the tape head. This type of
cleaning cassette will not eject on its own. A
non-scrubbing action cleaner may not clean as
thoroughly as the scrubbing type cleaner. The
use of a non-scrubbing action, dry-tape clean-
ing cassette is not recommended.
After you clean the player, press and hold the
EJECT button for five seconds to reset the
CLEAN indicator. The radio will display
CLEANED to show the indicator was reset.
Cassettes are subject to wear and the sound
quality may degrade over time. Always make
sure the cassette tape is in good condition
before you have your tape player serviced.
!CAUTION:o Do not insert anything like coins into the
player slot as damage to the unit may
occur.
o Do not place beverages close to the
audio system. The playback mechanism
may be damaged if you spill them.
o Do not impact on the audio system, or
the playback mechanism could be dam-
aged.

2DRIVING YOUR HYUNDAI
19
(6) The stopping distance of the full-time 4WD
vehicle differs very little from that of the 2WD
vehicle.
When driving on a snow-covered road or a
slippery, muddy surface, make sure that
you keep a sufficient distance between your
vehicle and the one ahead of you.
(7) Since the driving torque is always applied to
the 4 wheels, the performance of the full-time
4WD vehicle is greatly affected by the con-
dition of the tires. Be sure to equip it with all
four tires of the same size and type.
o When replacement of any of the tires or
disc wheels is necessary, replace all of
them.
o Rotate the tires and check the tire pres-
sure at regular intervals.
(8)The full-time 4WD vehicle cannot be
towed by an ordinary tow truck. Make
sure that the vehicle is towed with its
four wheels raised off the ground.
o Roadside Assistance Program:
Off-roading is not covered. To receive
service, the vehicle must be on a publicly
maintained road.
o If the vehicle is towed with its only two
wheels raised off the ground, the 4WD
system could be damaged.
o In unavoidable case, if the vehicle is
being towed with all four wheels on the
ground, it should be towed only forward
direction with rope.
HSM281Roll tester(Speedometer)Temporary free roller
o In rare cases when it's unavoidable that
a 4WD vehicle is to be inspected for
speedometer test on 2WD roll tester,
strictly follow the procedures next.
1. Check the tire pressures recom-
mended for your vehicle.
2. Place the front wheels on the roll
tester for speedometer as shown in
the illustration.
3. Release the parking brake.
4. Place the rear wheels on the tempo-
rary free roller as shown in the illustra-
tion.
CAUTION:Never engage the parking brake while per-
forming these tests.
!
(9)For speedometer test or inspection/mainte-
nance (I/M) program of SANTA FE 4WD,
use a four wheel chassis dynamometer. o While towing, check the following items.
1. The ignition switch is in "ACC" or
"ON".
2. Place the shift lever in neutral (For
Automatic Transaxle, "N" position).
3. Release the parking brake.
NOTE:To avoid serious damage to your 4WD ve-
hicle, limit towing to 10 mph and not for
more than 1 mile at ANY TIME.
!WARNING:Keep away from the front of the vehicle
while inspecting. This is very dangerous as
the vehicle can jump forward and cause
serious injury or death.

2DRIVING YOUR HYUNDAI
22DRIVING FOR ECONOMY
o Be sure that the wheels are aligned cor-
rectly. Improper alignment can result from
hitting curbs or driving too fast over irregular
surfaces. Poor alignment causes faster tire
wear and may also result in other problems
as well as greater fuel consumption.
o Keep your car in good condition. For better
fuel economy and reduced maintenance
costs, maintain your car in accordance with
the maintenance schedule in Section 5. If
you drive your car in severe conditions,
more frequent maintenance is required (see
Section 5 for details).
o Keep your car clean. For maximum service,
your Hyundai should be kept clean and free
of corrosive materials. It is especially impor-
tant that mud, dirt, ice, etc. not be allowed to
accumulate on the underside of the car. This
extra weight can result in increased fuel
consumption and also contribute to corro-
sion.
o Travel lightly. Don't carry unnecessary
weight in your car. Weight reduces fuel
economy.
o Don't let the engine idle longer than neces-
sary. If you are waiting (and not in traffic),
turn off your engine and restart only when
you're ready to go.o Remember, your Hyundai does not require
extended warm-up. As soon as the engine
is running smoothly, you can drive away. In
very cold weather, however, give your en-
gine a slightly longer warm-up period.
o Don't "lug" or "over-rev" the engine. Lugging
is driving too slowly in too high a gear result-
ing in the engine bucking. If this happens,
shift to a lower gear. Over-revving is racing
the engine beyond its safe limit. This can be
avoided by shifting at the recommended
speeds.
o Use your air conditioning sparingly. The air
conditioning system is operated by engine
power so your fuel economy is reduced
when you use it.C140A01A-AAT
You can save fuel and get more miles from your
car if you follow these suggestions:
o Drive smoothly. Accelerate at a moderate
rate. Don't make "jack-rabbit" starts or full-
throttle shifts and maintain a steady cruising
speed. Don't race between stoplights. Try to
adjust your speed to that of the other traffic
so you don't have to change speeds unnec-
essarily. Avoid heavy traffic whenever pos-
sible. Always maintain a safe distance from
other vehicles so you can avoid unneces-
sary braking. This also reduces brake wear.
o Drive at a moderate speed. The faster you
drive, the more fuel your car uses. Driving at
a moderate speed, especially on the high-
way, is one of the most effective ways to
reduce fuel consumption.
o Don't "ride" the brake or clutch pedal. This
can increase fuel consumption and also
increase wear on these components. In
addition, driving with your foot resting on the
brake pedal may cause the brakes to over-
heat, which reduces their effectiveness and
may lead to more serious consequences.
o Take care of your tires. Keep them inflated
to the recommended pressure. Incorrect
inflation, either too much or too little, results
in unnecessary tire wear. Check the tire
pressures at least once a month.

2DRIVING YOUR HYUNDAI
23SMOOTH CORNERING
C160A01A-AAT
The more severe weather conditions of winter
result in greater wear and other problems. To
minimize the problems of winter driving, you
should follow these suggestions:
C150A01A-AAT
Avoid braking or gear changing in corners,
especially when roads are wet. Ideally, corners
should always be taken under gentle accelera-
tion. If you follow these suggestions, tire wear
will be held to a minimum.
C160B01A-AATSnowy or Icy Conditions
To drive your vehicle in deep snow, it may be
necessary to use snow tires or to install tire
chains on your tires. If snow tires are needed,
it is necessary to select tires equivalent in size
and type of the original equipment tires. Failure
to do so may adversely affect the safety and
handling of your car. Furthermore, speeding,
rapid acceleration, sudden brake applications,
and sharp turns are potentially very hazardous
practices.
During deceleration, use engine braking to the
fullest extent. Sudden brake applications on
snowy or icy roads may cause skids to occur.
You need to keep sufficient distance between
the vehicle in operation in front and your vehicle.
Also, apply the brake gently. It should be noted
that installing tire chains on the tire will provide
a greater driving force, but will not prevent side
skids.
NOTE:Tire chains are not legal in all states. Check
state laws before fitting tire chains.
WINTER DRIVING
C160D01A-AAT
Check Battery and Cables
Winter puts additional burdens on the battery
system. Visually inspect the battery and cables
as described in Section 6. The level of charge
in your battery can be checked by your Hyundai
dealer or a service station.
C160C01A-AAT
Use High Quality Ethylene Glycol
Coolant
Your Hyundai is delivered with high quality
ethylene glycol coolant in the cooling system. It
is the only type of coolant that should be used
because it helps prevent corrosion in the cool-
ing system, lubricates the water pump and
prevents freezing. Be sure to replace or replen-
ish your coolant in accordance with the main-
tenance schedule in Section 5. Before winter,
have your coolant tested to assure that its
freezing point is sufficient for the temperatures
anticipated during the winter.

3
10
WHAT TO DO IN AN EMERGENCY
IF YOUR CAR MUST BE TOWED
!
D080A01A-AAT D060I01E-AAT
8. Lower Vehicle and Tighten Nuts
D060J02O-AAT
After Changing Wheels
Lower the car to the ground by turning the wheel
nut wrench counterclockwise. Then position
the wrench as shown in the drawing and tighten
the wheel nuts. Be sure the socket is seated
completely over the nut. Do not stand on the
wrench handle or use an extension pipe over
the wrench handle.
Go around the wheel tightening every other nut
until they are all tight. Then double-check each
nut for tightness. After changing wheels, have
a technician tighten the wheel nuts to their
proper torque as soon as possible.
Wheel nut tightening torque:
Steel wheel & aluminium alloy wheel:
65-80 lb.ft (900-1,100 kg.cm)If you have a tire gauge, remove the valve cap
and check the air pressure. If the pressure is
lower than recommended, drive slowly to the
nearest service station and inflate to the correct
pressure. If it is too high, adjust it until it is correct.
Always reinstall the valve cap after checking or
adjusting tire pressure. If the cap is not re-
placed, air may leak from the tire. If you lose a
valve cap, buy another and install it as soon as
possible.
After you have changed wheels, always secure
the flat tire in its place and return the jack and
tools to their proper storage locations.CAUTION:Your car can be damaged if towed incor-
rectly!
If your car has to be towed, it should be done by
your Hyundai dealer or a commercial tow truck
service. This will help assure that your car is not
damaged in towing. Also, professionals are
generally aware of state and local laws govern-
ing towing. In any case, rather than risk damage
to your car, it is suggested that you show this
information to the tow truck operator. Be sure
that a safety chain system is used and that all
state and local laws are observed.
D060I01O
D040B03OD080A01O
o OK FOR AUTOMATIC OR MANUAL
TRANSAXLE EQUIPPED VEHICLE

5VEHICLE MAINTENANCE REQUIREMENTS
2
F010C01A-AAT
Specified Scheduled Procedures
These are the procedures such as inspections,
adjustments and replacements that are listed in
the maintenance charts starting on page 5-4.
These procedures must be performed at the
intervals shown in the maintenance schedule to
assure that your warranty remains in effect.
Although it is strongly recommended that they
be performed by the trained technicians at your
Hyundai dealer, these procedures may be per-
formed at any qualified service facility.
It is suggested that genuine Hyundai service
parts be used for any required repairs or re-
placements. Other parts of equivalent quality
such as engine oil, engine coolant, manual or
auto transaxle oil, brake fluid and so on which
are not supplied by Hyundai Motor Company or
its distributor may be used without affecting
your warranty coverage but you should always
be sure these are equivalent to the quality of the
original Hyundai parts. Your Owner's Hand-
book provides further information about your
warranty coverage.
F010A01A-AAT
Service Requirements
To ensure that you receive the greatest number
of miles of satisfying operation from your Hyundai,
certain maintenance procedures must be per-
formed. Although careful design and engineer-
ing have reduced these to a minimum, those that
are required are of the utmost importance.
It is your responsibility to have these mainte-
nance procedures performed to comply with
the terms of the warranties covering your new
Hyundai. The Owner's Handbook supplied with
your new vehicle provides further information
about these warranties.
F010B01A-AAT
Maintenance Requirements
The maintenance required for your Hyundai
can be divided into three main areas:
o Specified scheduled procedures
o General checks
o Do-it-yourself maintenance
MAINTENANCE INTERVALS

5VEHICLE MAINTENANCE REQUIREMENTS
3
F020A02Y-AAT
SCHEDULED MAINTENANCE
REQUIREMENTS
o Inspection should be performed any time a
malfunction is experienced or suspected.
o Receipts for all emission control system
services should be retained to demonstrate
compliance with conditions of the emissions
system warranty.
o After 120 months or 150,000 miles (240,000
km), continue to follow the prescribed main-
tenance intervals.
o For severe usage maintenance require-
ments, see page 5-6 of this section.
F010D02A-AAT
General Checks
These are the regular checks you should per-
form when you drive your Hyundai or you fill the
fuel tank. A list of these items will be found on
page 6-5.
F010E01A-AATDo-It-Yourself Maintenance
If you are mechanically inclined, own a few tools
that are required and want to take the time to do
so, you can inspect and service a number of
items. For more information about doing it your-
self, see Section 6.
F010F01A-AAT
A Few Tips
o Whenever you have your Hyundai serviced,
keep copies of the service records in your
glovebox. This will help ensure that you can
document that the required procedures have
been performed to keep your warranties in
effect. This is especially important when
service is not performed by an authorized
Hyundai dealer.
o If you choose to do your own maintenance
and repairs, you may find it helpful to have
an official Hyundai Shop Manual. A copy of
this publication may be purchased at your
Hyundai dealer's parts department.

5VEHICLE MAINTENANCE REQUIREMENTS
4SCHEDULED MAINTENANCE
F030B01O-AATR :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.
DESCRIPTION
EMISSION CONTROL ITEMS
ENGINE OIL AND FILTER
FUEL FILTER
FUEL LINES, FUEL HOSES AND CONNECTIONS
VACUUM HOSES
CRANKCASE VENTILATION HOSE
VAPOR HOSE AND FUEL FILLER CAP
AIR CLEANER FILTER
SPARK PLUGS (PLATINUM COATED) No.
1
2
3
4
5
6
7
8MILES X 1000
KILOMETERS X 1000
MONTHS7.5
12
6
R15
24
12
R22.5
36
18
R30
48
24
R
I
I
I
R37.5
60
30
R45
72
36
R52.5
84
42
R
R
I60
96
48
R
I
I
I
R
R67.5
108
54
R75
120
60
R82.5
132
66
R90
144
72
R
I
I
I
R97.5
156
78
R105
168
84
R
R
I112.5
180
90
R120
192
96
R
I
I
I
R
R127.5
204
102
R135
216
108
R142.5
228
114
R150
240
120
R
I
I
I
R
F030A01A-AAT
The following maintenance services must be performed to ensure good emission control and performance. Keep receipts for all vehicle emission services
to protect your warranty. Where both mileage and time are shown, the frequency of service is determined by whichever occurs first.

5VEHICLE MAINTENANCE REQUIREMENTS
6MAINTENANCE UNDER SEVERE USAGE CONDITIONS
SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty, rough roads
D - Driving in areas using salt or other corrosive materials or in
very cold weather
E - Driving in sandy areas
F040A02O-AAT
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate
maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
*1. Transfer case Oil and Rear Axle Oil should be changed anytime they have been submerged in water.
F - More than 50% driving in heavy city traffic during hot weather
above 90°F (32°C)
G - Driving in mountainous areas
H - Towing a trailer
I - Driving as a patrol car, taxi, other commercial use and vehicle towing
J - Driving over 100 mph
ENGINE OIL AND FILTER
AIR CLEANER FILTER
SPARK PLUGS
BRAKE PADS, CALIPERS AND ROTORS
REAR BRAKE DRUMS/LININGS/PADS, PARKING BRAKE
STEERING GEAR BOX, LINKAGE & BOOTS/
LOWER ARM BALL JOINT
DRIVESHAFTS AND BOOTS
MANUAL TRANSAXLE OIL
AUTOMATIC TRANSAXLE FLUID AND FILTER
TRANSFER CASE OIL (4WD) *
1
REAR AXLE OIL (4WD) *1
MAINTENANCE ITEM
R
R
R
I
I
I
I
R
R
R
REVERY 3,000 MILES (4,800 KM) OR 3 MONTHS
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
EVERY 7,500 MILES (12,000 KM) OR 6 MONTHS
EVERY 60,000 MILES (96,000 KM)
EVERY 30,000 MILES (48,000 KM)
EVERY 25,000 MILES (40,000 KM)
EVERY 25,000 MILES (40,000 KM)
EVERY 50,000 MILES (80,000 KM)
With LSD
Without LSD
DRIVING
CONDITION MAINTENANCE
INTERVALS MAINTENANCE
OPERATION
A, B, C, F, H
C, E
B, H
C, D, G, H
C, D, G, H
C, D, E, F, G
C, E, F
A, C, D, E, F, G, H, I, J
A, C, E, F, G, H, I
C, E, G, I
C, E, G, I