ignition Hyundai Santa Fe 2006 Service Manual

2
DRIVING YOUR HYUNDAI
8
!
C090I03L-GAT
CAUTION:
o Shift into "R" and "P" position only when
the vehicle has completely stopped.
o Do not accelerate the engine in reverse
or any of the forward positions with the
brakes applied.
o Always apply the footbrake when shift-
ing from "P" or "N", to "R" or "D"position.
o Do not use the "P" (Park) position in
place of the parking brake. Always set
the parking brake, shift the transaxle
into "P" (Park) position and turn off the
ignition when you leave the vehicle, even
momentarily. Never leave the vehicle
unattended while the engine is running.
o When accelerating from a stop on a
steep hill, the vehicle may have a ten-
dency to roll backwards. Shifting the
shift lever into 2nd gear while in Sport
mode will help prevent the vehicle from
rolling backwards.
o Check the automatic transaxle fluid level
regularly, and add fluid as necessary.
o See the maintenance schedule for the
proper fluid recommendation.
!
o To maintain the required levels of ve-
hicle performance and safety, the sys-
tem may not execute certain gearshifts
when the selector lever is operated.
o Before driving away from a stop on a
slippery road, push the selector lever
forward into the +(UP) position. This
causes the transaxle to shift into 2nd
gear which is better for smooth driving
away on a slippery road. Push the selec-
tor lever to the -(DOWN) side to shift
back to 1st gear.
CAUTION:
o In sports mode, The driver must execute
shifts in accordance with prevailing road
conditions, taking care to keep the en-
gine speed below the red zone. For en-
gine protection, upward shifts are made
automatically when the engine rpm
reaches the red zone.
o By rapidly moving the selector lever back-
wards (-) twice, it is possible to skip one
gear, i.e., 3rd to 1st, 4th to 2nd. Since
sudden engine braking and/or rapid ac-
celeration can cause a loss of traction,
however, downshifts must be made care-
fully in accordance with the vehicle's
speed.NOTE:o In sports mode, only the four forward
gears can be selected. To select reverse
or park, move the selector lever to the "R"
or "P" position as required.
o In sports mode, downward shifts are
made automatically when the vehicle
slows down. When the vehicle stops, 1st
gear is automatically selected.
C090H01L-GATNOTE:o For smooth and safe operation, depress
the brake pedal when shifting from "Neu-
tral" position or "Park" position to a
forward or reverse gear.
o The ignition key must be in the "ON"
position and the brake pedal fully de-
pressed in order to move the shift lever
from the "P" (Park) position to any of the
other positions.
o It is always possible to shift from "R",
"N", "D" position to "P" position. The
vehicle must be fully stopped to avoid
transaxle damage.

2
DRIVING YOUR HYUNDAI
9
!
OPERATING THE AUTOMATIC
TRANSAXLE (5 SPEED A/T)C095A01O-AAT(If installed)
HSM3022
The highly efficient Hyundai automatic transaxle
has five forward speeds and one reverse speed.
The individual speeds are selected automati-
cally, depending on the position of the speed
selector lever. The selector lever has 2 gates;
the main gate and the manual gate.NOTE:For information on manual gate operation,
refer to "Sports Mode".
In the main gate, the selector lever has 4
positions, and is equipped with a button to avoid
inadvertent selection.The first few shifts on a new vehicle, or if the
battery has been disconnected may be some-
what abrupt. This is a normal condition, and the
shifting sequence will adjust after shifts are
cycled a few times by the T.C.M (Transaxle
Control Module).
HSM3022-1
CAUTION:
Never shift into "R" or "P" position while the
vehicle is moving.
C090B01A-AATThe function of each position is as fol-
lows:
o P (Park):Use to hold the vehicle in place when parked or
while starting the engine. Whenever parking the
car, apply the parking brake and shift the selec-
tor lever to the "P" (Park) position.
CAUTION:
Never place the selector lever in the "P"
(Park) position unless the vehicle is fully
stopped. Failure to observe this caution
will cause severe damage to the transaxle.
!
NOTE:
Depress the brake pedal and push the
button when shifting.
Push the button when shifting.
The selector lever can be shifted freely.
The indicator lights in the instrument cluster
indicate the selector lever position when the
ignition is switched "ON". During sports mode
operation, green lights indicate the gear cur-
rently in use.

2
DRIVING YOUR HYUNDAI
11
NOTE:o In sports mode, only the five forward
gears can be selected. To select reverse
or park, move the selector lever to the
"R" or "P" position as required.
o In sports mode, downward shifts are
made automatically when the vehicle
slows down. When the vehicle stops, 1st
gear is automatically selected.
o To maintain the required levels of ve-
hicle performance and safety, the sys-
tem may not execute certain gearshifts
when the selector lever is operated.
o Before driving away from a stop on a
slippery road, push the selector lever
forward into the +(UP) position. This
causes the transaxle to shift into 2nd
gear which is better for smooth driving
away on a slippery road. Push the selec-
tor lever to the -(DOWN) side to shift
back to 1st gear.
C090H01L-GATNOTE:o For smooth and safe operation, depress
the brake pedal when shifting from "Neu-
tral" position or "Park" position to a
forward or reverse gear.
o The ignition key must be in the "ON"
position and the brake pedal fully de-
pressed in order to move the shift lever
from the "P" (Park) position to any of the
other positions.
o It is always possible to shift from "R",
"N", "D" position to "P" position. The
vehicle must be fully stopped to avoid
transaxle damage.
C090I03L-GAT
CAUTION:
o Shift into "R" and "P" position only when
the vehicle has completely stopped.
o Do not accelerate the engine in reverse
or any of the forward positions with the
brakes applied.
o Always apply the footbrake when shift-
ing from "P" or "N", to "R" or "D" posi-
tion.
o Do not use the "P" (Park) position in
place of the parking brake. Always set
the parking brake, shift the transaxle
into "P" (Park) position and turn off the
ignition when you leave the vehicle, even
momentarily. Never leave the vehicle
unattended while the engine is running.
o When accelerating from a stop on a
steep hill, the vehicle may have a ten-
dency to roll backwards. Shifting the
shift lever into 2nd gear while in Sport
mode will help prevent the vehicle from
rolling backwards.
o Check the automatic transaxle fluid level
regularly, and add fluid as necessary.
o See the maintenance schedule for the
proper fluid recomendation.
!

2
DRIVING YOUR HYUNDAI
14
C300D02O-AATIndicator and WarningThe TCS indicator should illuminate when the
ignition key is turned to ON or START but should
go out after approximately three seconds.
If the indicator does not illuminate, have the
system checked by an authorized dealer.
Should there be any unusual conditions in the
TCS system while driving, TCS illuminates as a
warning.
If TCS illuminates, pull your car to a safe place
and stop the engine. Then, start the engine
again to check if the TCS indicator goes out.
If the indicator remains lit even after the engine
has been started, have your car checked by an
authorized Hyundai dealer.NOTE:When the TCS indicator illuminates, trac-
tion control is automatically deactivated.
C300B01O-AATTCS ON ModeWhen the TCS is operating, the TCS indicator
in the instrument cluster will blink.NOTE:1) The TCS mode will automatically be
turned ON after the engine is turned off
and restarted.
2) When the traction control system is op-
erating properly, you can feel a slight
pulsation in the vehicle. This is only the
effect of the brake control and indicates
nothing unusual.
3) When the engine starts, a click may be
heard from the engine compartment;
however, this is the sound of the traction
control being checked.
4) When moving out of the mud or fresh
snow, pressing the accelerator pedal
may not cause the engine speed to in-
crease due to TCS operation.
!!
CAUTION:
When the TCS indicator blinks, SLIP func-
tion has been activated. It also means that
the road is slippery or your car is accelerat-
ing excessively. In this situation, gently
release foot pressure from the accelerator
pedal and maintain moderate speed.
WARNING:
Traction control is only a driving aid; all
normal precautions for driving in inclement
weather and on slippery road surfaces
should be observed.

2
DRIVING YOUR HYUNDAI
17
(5) Do not drive the vehicle through water. (i.e.
streams, rivers, lakes, etc.)
(6) The stopping distance of the full-time 4WD
vehicle differs very little from that of the 2WD
vehicle.
When driving on a snow-covered road or a
slippery, muddy surface, make sure that
you keep a sufficient distance between your
vehicle and the one ahead of you.
(7) Since the driving torque is always applied to
all 4 wheels, the performance of the full-time
4WD vehicle is greatly affected by the con-
dition of the tires. Be sure to equip it with four
tires of the same size and type.
o When replacement of any of the tires or
wheels is necessary, replace all of them
with tires or wheels of the same size type.
o Rotate the tires and check the tire pres-
sure at regular intervals.
!
(8)The full-time 4WD vehicle cannot be
towed by an ordinary tow truck. Make
sure that the vehicle is towed with all
four wheels raised off the ground.
o Roadside Assistance Program:
Off-roading is not covered. To receive
service, the vehicle must be on a publicly
maintained road.
o If the vehicle is towed with only two
wheels raised off the ground, the 4WD
system could be damaged.
o In unavoidable cases, if the vehicle is
being towed with all four wheels on the
ground, it should only be towed forward.
o While towing, check the following items.
1. The ignition switch is in "ACC" or
"ON".
2. Place the shift lever in neutral (For
Automatic Transaxle, "N" position).
3. Release the parking brake.NOTE:To avoid serious damage to your 4WD ve-
hicle, limit towing to 10 mph and not for
more than 1 mile at ANY TIME.
WARNING:
Your vehicle is equipped with tires de-
signed to provide for safe ride and handling
capability.
Do not use a size and type of tire and wheel
that is different from the one that is origi-
nally installed on your vehicle. It can affect
the safety and performance of your vehicle,
which could lead to handling failure or
rollover and serious injury.
When replacing the tires, be sure to equip
all four tires with the tire and wheel of the
same size, type, tread, brand and load-
carrying capacity. If you nevertheless de-
cide to equip your vehicle with any tire/
wheel combination not recommended by
Hyundai for off-road driving, you should
not use these tires for highway driving.

2
DRIVING YOUR HYUNDAI
22
C160F01A-AATCheck Spark Plugs and Ignition
SystemInspect your spark plugs as described in Sec-
tion 6 and replace them if necessary. Also
check all ignition wiring and components to be
sure they are not cracked, worn or damaged in
any way.C160E01A-AATChange to "Winter Weight" Oil if
NecessaryIn some climates it is recommended that a lower
viscosity "winter weight" oil be used during cold
weather. See Section 9 for recommendations.
If you aren't sure what weight oil you should use,
consult your Hyundai dealer.C160D01A-AATCheck Battery and CablesWinter puts additional burdens on the battery
system. Visually inspect the battery and cables
as described in Section 6. The level of charge
in your battery can be checked by your Hyundai
dealer or a service station.
C160C01A-AATUse High Quality Ethylene Glycol
CoolantYour Hyundai is delivered with high quality
ethylene glycol coolant in the cooling system. It
is the only type of coolant that should be used
because it helps prevent corrosion in the cool-
ing system, lubricates the water pump and
prevents freezing. Be sure to replace or replen-
ish your coolant in accordance with the main-
tenance schedule in Section 5. Before winter,
have your coolant tested to assure that its
freezing point is sufficient for the temperatures
anticipated during the winter.NOTE:o Tire chains are not legal in all states.
Check state laws before fitting tire
chains.
o Tire chains are to be used on front tires
only. If your vehicle is equippied with the
4WD (four wheels drive), be sure to in-
stall the chains on all wheels.
C160A01A-AATThe more severe weather conditions of winter
result in greater wear and other problems. To
minimize the problems of winter driving, you
should follow these suggestions:C160B01O-AATSnowy or Icy ConditionsTo drive your vehicle in deep snow, it may be
necessary to use snow tires or to install tire
chains on your tires. If snow tires are needed,
it is necessary to select tires equivalent in size
and type of the original equipment tires. Failure
to do so may adversely affect the safety and
handling of your car. Furthermore, speeding,
rapid acceleration, sudden brake applications,
and sharp turns are potentially very hazardous
practices.
During deceleration, use engine braking to the
fullest extent. Sudden brake applications on
snowy or icy roads may cause skids to occur.
You need to keep sufficient distance between
the vehicle in operation in front and your vehicle.
Also, apply the brake gently. It should be noted
that installing tire chains on the tire will provide
a greater driving force, but will not prevent side
skids.WINTER DRIVING

32WHAT TO DO IN AN EMERGENCY
D010B01O
IF THE ENGINE WILL NOT START!
D010A01A-AAT D010B01L-AAT
If Engine Doesn't Turn Over or Turns
Over Slowly
D010C02Y-AATIf Engine Turns Over Normally but Does
Not Start1. Check fuel level.
2. With the key in the "OFF" position, check all
connectors at ignition, coil and spark plugs.
Reconnect any that may be disconnected or
loose.
3. Check the fuel line in the engine compart-
ment.
4. If the engine still does not start, call a Hyundai
dealer or seek other qualified assistance.D010D01A-AATIf Engine Stalls While Driving1. Reduce your speed gradually, keeping a
straight line. Move cautiously off the road to
a safe place.
2. Turn on your emergency flashers.
3. Try to start the engine again. If your vehicle
will not start, contact a Hyundai dealer or
seek other qualified assistance.
WARNING:
If the engine will not start, do not push or
pull the car to start it. This could result in a
collision or cause other damage. In addi-
tion, push or pull starting may cause the
catalytic converter to be overloaded and
create a fire hazard.
1. Be sure the gear selector lever is in "N" or "P"
and the emergency brake is set.
2. Check the battery connections to be sure
they are clean and tight.
3. Turn on the interior light. If the light dims or
goes out when you operate the starter, the
battery is discharged.
4. Check the starter connections to be sure
they are securely tightened.
5. Do not push or pull the vehicle to start it. See
instructions for "Jump Starting".

6
DO-IT-YOURSELF MAINTENANCE
21
4. Replace the blown fuse by pressing a new
fuse of the same rating into place. The fuse
should be a snug fit. If it is not, have the fuse
clip repaired or replaced by a Hyundai dealer.
If you do not have a spare fuse, you may be
able to borrow a fuse of the same or lower
rating from an accessory you can tempo-
rarily get along without (the radio or cigarette
lighter, for example). Always remember to
replace the borrowed fuse.
G200B02L
GoodOpen-Replace
G200B02HP-AATReplacing Accessory FusesThe fuse box for the lights and other electrical
accessories will be found low on the dashboard
on the driver's side. Inside the box you will find
a list showing the circuits protected by each
fuse.
If any of your car's lights or other electrical
accessories stop working, a blown (open) fuse
could be the reason. If the fuse has opened, you
will see that the metal strip inside the fuse has
melted through. If you suspect a blown fuse,
follow this procedure:
HSM4002
1. Turn off the ignition and all other switches.
2. Open the fuse box and examine each fuse.
Remove each fuse by pulling it toward you
(a small "fuse puller" tool is contained in the
relay and fuse box of the engine room to
simplify this operation).
3. Be sure to check all other fuses, even if you
find one that appears to have opened.
G200A02O

6
DO-IT-YOURSELF MAINTENANCE
33
FUSE PANEL DESCRIPTIONG200C02O-AATEngine Compartment
G200C01O
NOTE:Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing. When you inspect the
fuse box on your vehicle, refer to the fuse box label.FUSE
RATING
140A
50A
50A
40A
30A
30A
40A
30A
40A
20A
15A
10A
10A
20A
20A
10A
15A
20A
10A
10A
10APROTECTED COMPONENTS
Generator
Tail lamp relay, Fuse 11~17, Power connector
Start relay, Ignition switch
A/C Fuse, Blower relay
ABS control module, Air bleeding connector
ABS control module, Air bleeding connector
Engine contorl relay
Power window relay, Fuse 26
Radiator fan relay
Condenser fan relay
Fog lamp relay
Left head lamp, Instrument cluster, DRL control module
Right head lamp
Ignition failure sensor, Oxygen sensor
Injector
Check engine ind, ECM, PCM
Fuel pump relay, ECM, TCM, Generator, PCM
ATM contorl relay, 4WD control module
Horn relay
A/C relay
PCM, ECM
ALT
B+
IGN
BLR
ABS.1
ABS.2
ECU
P/W
RAD FAN
C/FAN
FRT FOG
H/LP(LH)
H/LP(RH)
ECU #1
ECU #2
ECU #3
ECU(B+)
ATM
HORN
A/C
ST SIG FUSIBLE
LINK
FUSE
DESCRIPTION

6
DO-IT-YOURSELF MAINTENANCE
34
G200E01O-AATInner Panel
G200E01O-A
PROTECTED COMPONENTS
Cigarette lighter & Power outlet
Audio, Power outside mirror
Digital clock, Rear power outlet
Cruise control
Head lamp relay
Seat warmer
Rear wiper motor control
Rear window defogger, Power outside mirror
A/C control, Sunroof controller, Electrical chrome mirror
(Not used)
Room lamp, Door warning switch, Door lamp, Manual A/C control, Homelink controller
Digatal clock, ETACM, Audio, Siren
AMP speakers
Stop lamp, Data link connector, Multipurpose check connector
Hazard lamp
Power seat, Rear wiper motor control
Sunroof controller
Defogger relay
Instrument cluster, Pre-excitation resistor, ETACM, Auto light sensor,
DRL control module, Generator
SRS control module
ECM (V6 2.7L)
Instrument cluster (Airbag IND)
ABS control module, G-Sensor, Air bledding connector, 4WD control module
Turn signal lamp
Back-up lamps, TCM, Vehicle speed secsor, ETS control module, Ignition failure sensor
Door lock/unlock relay, Key lock/unlock relay
Tail & parking lamp (LH), Turn signal lamp, License lamp
Tail & parking lamp (RH), Fog lamp relay, Switch illumination
ETS control module (V6 3.5L), Fail safety relay
Radiator fan relay, Condenser fan relay
Front wiper motor, Wiper relay, Washer motor
FUSE
RATING
20A
10A
15A
10A
10A
25A
10A
10A
10A
10A
10A
15A
20A
10A
10A
25A
20A
30A
10A
15A
10A
10A
10A
10A
10A
20A
10A
10A
15A
10A
20A FUSE
F1
F2
F3
F4
F5
F6
F7
F8
F9
F10
F11
F12
F13
F14
F15
F16
F17
F18
F19
F20
F21
F22
F23
F24
F25
F26
F27
F28
F29
F30
F31