brake Hyundai Santa Fe 2006 Workshop Manual

6
DO-IT-YOURSELF MAINTENANCE
14
HSM425
2. Remove the transaxle dipstick, wipe it clean,
reinsert the dipstick as far as it will go, then
remove it again. Now check the fluid level on
the dipstick. It should be in the "HOT" range
on the dipstick.
!
G110D02O-AATTo Check the Transaxle Fluid LevelPark the car on level ground with the parking
brake engaged. When the transaxle fluid level
is checked, the transaxle fluid should be at
normal operating temperature and the engine
idling.
While the engine is idling, apply the brakes and
move the gear selector lever from "P" to each
of its other positions — "R", "N", "D" — and then
return to "N" or "P". With the engine still idling:
1. Open the hood, being careful to keep hands,
long hair and clothing clear of any moving
parts.
HSM3022 G110C01O-AAT
Transaxle Fluid CapacityThe fluid capacity of the automatic transaxle is
8.98 U.S. quarts (8.5 liters).
WARNING:
The transaxle fluid level should be checked
when the engine is at normal operating
temperature. This means that the engine,
radiator, exhaust system etc., are very hot
so you should exercise great care not to
burn yourself during this procedure.

6
DO-IT-YOURSELF MAINTENANCE
15
CHECKING THE BRAKES!
G120B01A-AATChecking the Brake Fluid Level
WARNING:Use caution when handling brake fluid. It
can damage your vision if it gets into your
eyes. It will also damage your vehicle's
paint if spilled on it and not removed imme-
diately.
!
WARNING:
The cooling fan is controlled by engine
coolant temperature and may sometimes
operate even when the engine is not run-
ning. Use extreme caution when working
near the blades of the cooling fan, so that
you are not injured by a rotating fan blade.
As the engine coolant temperature de-
creases, the fan will automatically shut off.
This is a normal condition.
HJM5044
Fluid level should be within "HOT" range
G120A01A-AAT
CAUTION:
Because brakes are essential to the safe
operation of the car, it is suggested that
they be checked and inspected by your
Hyundai dealer. The brakes should be
checked and inspected for wear at those
intervals specified in the vehicle mainte-
nance schedule in Section 5.
!
3. If the transaxle fluid level is low, use a funnel
to add transaxle fluid through the dipstick
tube until the level reaches the "HOT" range.
Do not overfill.
G120D01A-AATTo Check the Fluid LevelG120C02A-AATRecommended Brake FluidUse only hydraulic brake fluid conforming to
DOT 3 or DOT 4 specifications in your braking
system. Follow the instructions printed on the
container.
The fluid level in the brake fluid reservoir should
be checked periodically. The level should be
between the "MIN" and "MAX" marks on the side
of the reservoir. If the level is at or below the
"MIN" mark, carefully add fluid to bring it up to
"MAX". Do not overfill.
HSM5011

6
DO-IT-YOURSELF MAINTENANCE
16
G140D02A-AATChecking the Compressor Drive Belt
G190A02BA/C
comp.
Crankshaft pulley
Power steering
pulley
Auto tensioner
Generator 2.7 V6
G140C01A-AATLubricationTo lubricate the compressor and the seals in the
system, the air conditioning should be run for at
least 10 minutes each week. This is particularly
important during cool weather when the air
conditioning system is not otherwise in use.
!
G120E02A-AATAdding Brake Fluid
WARNING:Handle brake fluid carefully. It can damage
your vision if it gets into your eyes. Use only
DOT 3 or DOT 4 specification fluid from a
sealed container. Do not allow the fluid can
or reservoir to remain open any longer than
required. This will prevent entry of dirt and
moisture which can damage the brake sys-
tem and cause improper operation.
To add brake fluid, first wipe away any dirt, then
unscrew the fluid reservoir cap. Slowly pour the
recommended fluid into the reservoir. Do not
overfill. Carefully replace the cap on the reser-
voir and tighten.
AIR CONDITIONING CARE!
G140A01A-AATKeeping the Condenser CleanThe air conditioning condenser (and engine
radiator) should be checked periodically for
accumulation of dirt, dead insects, leaves, etc.
These can interfere with maximum cooling ef-
ficiency. When removing such accumulations,
brush or hose them away carefully to avoid
bending the cooling fans.G140B01A-AATChecking the Air Conditioning Opera-
tion1. Start the engine and let it run at a fast idle for
several minutes with the air conditioning set
at the maximum cold setting.
2. If the air coming out of the in-dash vents is
not cold, have the air conditioning system
inspected by your Hyundai dealer.
CAUTION:
Running the air conditioning system for
extended periods of time with a low refrig-
erant level may damage the compressor.

6
DO-IT-YOURSELF MAINTENANCE
19
CHECKING DRIVE BELTSG190A01A-AAT
Auto tensioner 2.7 V63.5 V6
Power steering pulley
CHECKING BRAKE PEDAL
CLEARANCEG180A01A-AATYou need a helper to check the brake pedal
clearance. With the engine running, have your
helper press down on the brake pedal several
times and then hold it down with a force of about
110 lbs (50 kg, 490 N). The brake pedal clear-
ance is the distance from the top surface of the
brake pedal to the asphalt sheeting under the
floor mat.
If the brake pedal clearance is not within the
limits specified in the illustration, have it in-
spected by your Hyundai dealer and adjusted
or repaired if necessary.
G180A01L
2.95 in. (75 mm)
G170A01A-AATBRAKE PEDALWith the engine off, press down on the brake
pedal several times to reduce the vacuum in the
brake booster.
Then, using your hand, press down slowly on
the brake pedal until you feel a change in
resistance. This is the brake pedal free-play.
The free-play should be within the limits speci-
fied in the illustration above. If it is not, have it
inspected by your Hyundai dealer and adjusted
or repaired if necessary.
G160A01HR
0.12 ~ 0.31 in.
(3 ~ 8 mm)
G190A02BA/C
comp.
Crankshaft pulley
Power steering
pulley
Generator
G140D02L
A/C pulleyGenerator
Crankshaft pulley

9
VEHICLE SPECIFICATIONS2
J060A01O-AATFUEL SYSTEM
J050A01O-AATBRAKEJ030A02O-AATTIRE
J020A01O-AATPOWER STEERINGJ010A02O-AATMEASUREMENT
177.1 (4500)
71.5 (1820)
65.2(1655)/67.3(1710)*
65.9(1675)/68.1(1730)*
103.1 (2620)
60.6 (1540)
60.6 (1540) Overall length
Overall width
Overall height
Wheel base
Wheel tread
Front
Rear
Type
Wheel free play
Rack stroke
Oil pump typeRack and pinion
0 ~ 1.18 in. (0 ~ 30 mm)
5.5 in. (142 mm)
Vane type
Tire pressure
30 (207)
Tire
Standard
Spare
Dual hydraulic with brake booster
Ventilated disc
Disc type
Cable operated on rear wheel Type
Front brake type
Rear brake type
Parking brake
19 us.gal (15.8 imp.gal, 72 liter)psi (kpa)
Size
225/70 R16
Full Size
Fuel tank capacity2WD
4WD* With roof rackin. (mm)
J040A04O-AATELECTRICALItem
Battery
Generator2.7 V6
3.5 V6
MF 68 AH (12 V)
120A (13.5 V)

9
VEHICLE SPECIFICATIONS4
Oil & Coolant Standard
SAE 5W-20, SAE 5W-30 (ALL TEMP. RANGE)
API SJ, SL or ABOVE,
ILSAC GF-3 or ABOVE
SAE 10W-30 [ABOVE 0°F (-18°C)]
HYUNDAI GENUINE ATF SP III, DIAMOND ATF SP III, SK ATF SP III or other brands meeting the SP III specification
approved by Hyundai Motor Co..
Ethylene glycol base for aluminum radiator
API GL-5, SAE 80W/90 (SHELL SPIRAX AX Equivalent)
API GL-5, SAE 80W/90 (SHELL SPIRAX AX Equivalent)
PSF-3 type fluid
DOT 3, DOT 4 or Equivalent
LUBRICATION CHARTJ080A06O-AAT
ITEM
Engine
Recommends
Transaxle
Coolant
Transfer case
Rear axle
Power steering
Brake fluid

9
VEHICLE SPECIFICATIONS
5
8.98 (7.48, 8.5)
0.85 (0.7, 0.8)
1.16 (0.97,1.1) 7.4 (6.16, 7)
0.95 (0.79, 0.9) ITEM
Engine
Transaxle
Coolant
Transfer case
Rear axle
Power steering
Brake fluid
J080A06O-AAT
2.7 V6
Drain & refill;
Without oil filter : 4.44 (3.7, 4.2)
With oil filter : 4.76 (3.96, 4.5)
3.5 V6
Drain & refill;
Without oil filter : 4.23 (3.52, 4)
With oil filter : 4.54 (3.78, 4.3)
8.66 (7.21, 8.2)
1.06 (0.88, 1) Quantity (US. QTS) (lmp.qts, liter)
As required

10
INDEX
2
A
Advanced Supplemental Restraint(AIRBAG) System(SRS) ...........1-34
Air Cleaner Filter ...............................................................................6-11
Air Conditioning
Care..............................................................................................6-16
Operation............................................................................ 1-99, 6-16
Switch...........................................................................................1-98
Antenna..........................................................................................1-138
Ashtray..............................................................................................1-67
Audio System
Cassete tape player operation (D-285)...................................1-121
Compact disc player operation (H260)....................................1-114
Compact disc player operation (D-285)...................................1-125
Compact disc player operation (D-295)...................................1-131
Stereo radio operation (H260) ..................................................1-111
Stereo radio operation (D-285) ................................................1-118
Stereo radio operation (D-295) ................................................1-128
Azimuth Compass.............................................................................1-63
B
Battery..................................................................................... 2-22, 6-22
Binding Arbitration.............................................................................8-17
Brake
Anti-lock brake system(ABS)......................................................2-13
Brake traction control system (BTCS)........................................2-13
Checking the brakes ....................................................................6-15
Fluid ..............................................................................................6-15
Pedal clearance...........................................................................6-29
Pedal free-play.............................................................................6-19Practices......................................................................................2-19
Breaking-In your New Hyundai .......................................................... 1-3
C
Care of Cassette Tapes ................................................................1-135
Care of Discs .................................................................................1-135
Cargo Security Screen .....................................................................1-81
Catalytic Converter............................................................................. 7-3
Center Console Box ..........................................................................1-73
Child-Protector Rear Door Lock ......................................................... 1-7
Child Restraint System.....................................................................
1-26
Installing a child restraint seat with the
"Tether Anchorage" system .....................................................1-28
Securing the child restraint seat with the "ISOFIX" system .......1-29
Cigarette Lighter................................................................................1-66
Climate Control Air Filter ....................................................... 1-108, 6-17
Clock.................................................................................................1-63
Combination Light
Auto light.......................................................................................1-59
Headlight flasher..........................................................................1-59
Headlight switch...........................................................................1-58
High-beam switch........................................................................1-58
Lane change signal ......................................................................1-58
Parking light auto off .....................................................................1-58
Turn signal operation...................................................................1-57
Consumer Information......................................................................8-14
Cooling Fans.....................................................................................6-23

10
INDEX
4
G
General Checks.................................................................................. 6-4
Glove Box..........................................................................................1-72
H
Hazard Warning System ..................................................................1-62
Heating and Cooling Control .............................................................1-92
Heating and Ventilation
Air flow control..............................................................................1-94
Air intake control switch ...............................................................1-93
Bi-level heating.............................................................................1-98
Defrosting / Defogging ..............................................................1-101
Fan speed control (Blower control) .............................................1-93
Temperature control....................................................................1-97
High-Mounted Rear Stop Light .........................................................1-83
Homelink Mirror.................................................................................1-76
Hood Release....................................................................................1-85
Horn.................................................................................................1-88
I
Ignition Switch ...................................................................................... 2-4
Instrument Cluster and Indicator Lights...........................................1-46
Instrument Panel Light Control (Rheostat).......................................1-65
Interior Light.......................................................................................1-71
J
Jump Starting...................................................................................... 3-3K
Keys................................................................................................... 1-3
If you lose your keys ...................................................................3-15
Positions......................................................................................... 2-4
L
Light Bulbs Replacement..................................................................6-26
Limited-Slip Differential......................................................................2-19
Luggage Compartment Light ............................................................1-81
Luggage Net ......................................................................................1-82
M
Maintenance Intervals
Explanation of scheduled maintenance items ............................... 5-7
Maintenance under severe usage conditions............................... 5-6
Scheduled maintenance................................................................ 5-4
Service requirements.................................................................... 5-2
Mirrors
Day-night inside rearview mirror .................................................1-76
Outside rearview mirror ...............................................................1-73
O
Odometer / Trip Odometer ...............................................................1-53
P
Parking Brake....................................................................................1-80
Power Driver's Seat ..........................................................................1-14
Power Outlet......................................................................................1-66
Power Steering Fluid Level ...............................................................6-23

10
INDEX
5
R
Rear Seat
Adjusting seatback angle .............................................................1-17
Folding rear seatback and seat cushion ....................................1-17
Rear Window Defroster Switch ........................................................1-62
Reporting Safety Defects .................................................................8-16
Risk of Rollover................................................................................... 2-3
Roof Rack.........................................................................................1-83
S
Seat
Front.............................................................................................1-12
Rear..............................................................................................1-17
Seat warmer .................................................................................1-16
Seat Belts
3-point system.............................................................................1-22
Pretensioner seat belt ..................................................................1-32
Adjusting your seat belt ...............................................................1-24
Care of seat belts .........................................................................1-21
Precautions..................................................................................1-19
Shop Manual ......................................................................................8-13
Sound
Brake pad warning sound ............................................................1-51
Parking start warning sound ........................................................1-51
Spark Plugs .......................................................................................6-10
Speedometer.....................................................................................1-53
Starting Procedure.............................................................................. 2-6
Steering Wheel Free play .................................................................6-18
Steering Wheel Tilt Lever ..................................................................1-87Stereo Sound System ....................................................................1-108
Sunglass Holder ................................................................................1-72
Sunroof..............................................................................................1-69
Sun Visor...........................................................................................1-86
T
Tachometer.......................................................................................1-53
Tail Gate............................................................................................1-80
Tail gate window...........................................................................1-81
Theft-Alarm System............................................................................ 1-8
Tires
Balancing......................................................................................8-11
Chains..........................................................................................8-10
Changing a flat tire ......................................................................... 3-6
If you have a flat tire ....................................................................... 3-6
Information...................................................................................... 8-2
Maintenance.................................................................................8-12
Pressure......................................................................................... 8-3
Replacement................................................................................8-11
Rotation........................................................................................8-10
Snow tires....................................................................................... 8-9
Spare tire........................................................................................ 3-5
Terminology and definitions........................................................... 8-7
Traction........................................................................................8-11
Towing
A trailer (or vehicle)......................................................................2-24
Emergency...................................................................................3-14
If your vehicle must be towed ......................................................3-12
Traction Control System ...................................................................2-13