maintenance Hyundai Santa Fe 2013 Service Manual

727
Maintenance
NORMAL MAINTENANCE SCHEDULE - EXCEPT EUROPE, FOR RUSSIA (CONT.)
75,000 km (50,000 miles) or 60months
❑ Inspect air cleaner filter
(for Except China, India, Middle East)
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake/clutch(if equipped) fluid
❑ Inspect disc brakes and pads
❑ Inspect front suspension ball joints
❑ Inspect power steering fluid and hoses (if equipped)
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
❑ Inspect vacuum hose (for EGR & throttle body) (Gasoline)
❑ Inspect drive belt (Diesel) - Except Russia *
9
(At first, 80,000km (50,000miles) or 48 months
after that, every 20,000km (12,500miles) or 12 months)
❑ Replace air cleaner filter (for China, India, Middle East)
❑ Replace climate control air filter
❑ Replace engine oil and filter (Gasoline - MPI)
- Except Middle East *
2
❑ Replace engine oil and filter (Gasoline - MPI)
- For Middle East *2
(Every 10,000 km (6,500 miles) or 12 months*3)
(Continued)
(Continued)
❑ Replace engine oil and filter (Gasoline - GDI) *2
- For China
(Every 5,000 km (3,100 miles) or 6months)
❑ Replace engine oil and filter (Diesel) - For Russia *
2*3
❑ Replace engine oil and filter (Diesel) - Except Russia *2*3
(Every 10,000 km (6,500 miles) or 12 months)
❑ Add fuel additives (Gasoline) *10
(Every 5,000 km or 6 months)
❈Inspect : Inspect and if necessary, adjust, correct, clean or
replace.

Maintenance
28 7
NORMAL MAINTENANCE SCHEDULE - EXCEPT EUROPE, FOR RUSSIA (CONT.)
90,000 km (60,000 miles) or 72months
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect all electrical system
❑ Inspect brake/clutch(if equipped) fluid
❑ Inspect disc brakes and pads
❑ Inspect drive belt (Gasoline) *
1
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel filter (Gasoline) *
7
❑ Inspect fuel tank air filter (Gasoline, if equipped)
❑ Inspect fuel filter cartridge (Diesel) *4
❑ Inspect fuel lines, hoses and connections (Diesel)
❑ Inspect parking brake (Foot/Hand type)
❑ Inspect power steering fluid and hoses (if equipped)
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
❑ Inspect propeller shaft (if equipped)
❑ Inspect vacuum hose (for EGR & throttle body) (Gasoline)
❑ Replace air cleaner filter (for all region)
❑ Replace climate control air filter
(Continued)
(Continued)
❑ Replace engine oil and filter (Gasoline - MPI)
- Except Middle East *2
❑ Replace engine oil and filter (Gasoline - MPI)
- For Middle East *2
(Every 10,000 km (6,500 miles) or 12months*3)
❑ Replace engine oil and filter (Gasoline - GDI) *2
- For China
(Every 5,000 km (3,100 miles) or 6months)
❑ Replace engine oil and filter (Diesel) - For Russia *
2*3
❑ Replace engine oil and filter (Diesel) - Except Russia *2*3
(Every 10,000 km (6,500 miles) or 12months)
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Inspect valve clearance (Gasoline) *
6
❑ Add fuel additives (Gasoline) *10
(Every 5,000 km or 6months)
❑ Inspect drive belt (Diesel) - For Russia *9
(At first, 90,000km (60,000 miles) or 48months
after that, every 30,000km (20,000 miles) or 24 months)
❑ Inspect drive belt (Diesel) - Except Russia *
9
(At first, 80,000km (50,000miles) or 48months
after that, every 20,000km (12,500miles) or 12 months)
❈Inspect : Inspect and if necessary, adjust, correct, clean or
replace.

729
Maintenance
NORMAL MAINTENANCE SCHEDULE - EXCEPT EUROPE, FOR RUSSIA (CONT.)
105,000 km (70,000 miles) or 84months
❑ Inspect air cleaner filter
(for Except China, India, Middle East)
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect brake/clutch(if equipped) fluid
❑ Inspect disc brakes and pads
❑ Inspect front suspension ball joints
❑ Inspect parking brake
❑ Inspect power steering fluid and hoses (if equipped)
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
❑ Inspect vacuum hose (for EGR & throttle body) (Gasoline)
❑ Inspect drive belt (Diesel) - Except Russia *
9
(At first, 80,000km (50,000miles) or 48months
after that, every 20,000km (12,500miles) or 12 months)
❑ Replace air cleaner filter (for China, India, Middle East)
❑ Replace climate control air filter
❑ Replace engine oil and filter (Gasoline - MPI)
- Except Middle East *
2
(Continued)
(Continued)
❑ Replace engine oil and filter (Gasoline - MPI)
- For Middle East *2
(Every 10,000 km (6,500 miles) or 12months*3)
❑ Replace engine oil and filter (Gasoline - GDI) *2
- For China
(Every 5,000 km (3,100 miles) or 6months)
❑ Replace engine oil and filter (Diesel) - For Russia *
2*3
❑ Replace engine oil and filter (Diesel) - Except Russia *2*3
(Every 10,000 km (6,500 miles) or 12months)
❑ Add fuel additives (Gasoline) *10
(Every 5,000 km or 6months)
❈Inspect : Inspect and if necessary, adjust, correct, clean or
replace.

Maintenance
30 7
NORMAL MAINTENANCE SCHEDULE - EXCEPT EUROPE, FOR RUSSIA (CONT.)
120,000 km (80,000 miles) or 96months
❑ Inspect air cleaner filter
(for Except China, India, Middle East)
❑ Inspect air conditioner refrigerant/compressor (if equipped)
❑ Inspect battery condition
❑ Inspect brake lines, hoses and connections
❑ Inspect all electrical system
❑ Inspect brake/clutch(if equipped) fluid
❑ Inspect disc brakes and pads
❑ Inspect drive belt (Gasoline) *
1
❑ Inspect drive shafts and boots
❑ Inspect exhaust system
❑ Inspect front suspension ball joints
❑ Inspect fuel lines, hoses and connections
(Gasoline, Diesel)
❑ Inspect parking brake (Foot/Hand type)
❑ Inspect power steering fluid and hoses (if equipped)
❑ Inspect steering gear rack, linkage and boots
❑ Inspect tire (pressure & tread wear)
❑ Inspect transfer case oil (4WD) *
11
❑ Inspect rear differential oil (4WD) *11
❑ Inspect manual transaxle fluid (if equipped) *11
(Continued)
(Continued)
❑ Inspect vapor hose and fuel filler cap
❑ Inspect propeller shaft (if equipped)
❑ Inspect vacuum hose (for EGR & throttle body) (Gasoline)
❑ Replace air cleaner filter (for China, India, Middle East)
❑ Replace climate control air filter
❑ Replace engine oil and filter (Gasoline - MPI)
- Except Middle East *
2
❑ Replace engine oil and filter (Gasoline - MPI)
- For Middle East *2
(Every 10,000 km (6,500 miles) or 12months*3)
❑ Replace engine oil and filter (Gasoline - GDI) *2
- For China
(Every 5,000 km (3,100 miles) or 6months)
❑ Replace engine oil and filter (Diesel) - For Russia *
2*3
❑ Replace engine oil and filter (Diesel) - Except Russia *2*3
(Every 10,000 km (6,500 miles) or 12months)
❑ Replace fuel filter (Gasoline) *7
❑ Replace fuel filter cartridge (Diesel) *4
❑ Replace fuel tank air filter (Gasoline, if equipped)
❑ Replace spark plugs (Gasoline 2.4/3.3L - Iridium) *5
(Every 160,000 km (100,000 miles) or 120months)
(Continued)

731
Maintenance
NORMAL MAINTENANCE SCHEDULE - EXCEPT EUROPE, FOR RUSSIA (CONT.)
(Continued)
❑ Replace coolant *8
(At first, 200,000 km (120,000 miles) or 120months
after that, every 40,000 km (25,000 miles) or 24months *5)
❑ Inspect cooling system
(At first, 60,000 km (40,000 miles) or 48months
after that, every 30,000 km (20,000 miles) or 24months)
❑ Add fuel additives (Gasoline) *
10
(Every 5,000 km or 6months)
❑ Inspect drive belt (Diesel) - For Russia *9
(At first, 90,000km (60,000 miles) or 48months
after that, every 30,000km (20,000 miles) or 24 months)
❑ Inspect drive belt (Diesel) - Except Russia *
9
(At first, 80,000km (50,000miles) or 48months
after that, every 20,000km (12,500miles) or 12 months)
No check, No service required
❑Automatic transaxle fluid
❈Inspect : Inspect and if necessary, adjust, correct, clean or
replace.

Maintenance
32 7
MAINTENANCE UNDER SEVERE USAGE CONDITIONS - EXCEPT EUROPE, FOR RUSSIA
The following items must be serviced more frequently on cars mainly used under severe driving conditions.
Refer to the chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and if necessary, adjust, correct, clean or replace
Maintenance itemMaintenance
operationMaintenance intervalsDriving condition
Engine oil and
engine oil filter
Gasoline
- MPI
Except Middle
EastREvery 7,500 km (5,000 miles) or
6 months
A, B, C, D, E,
F, G, H, I, J
For Middle EastREvery 5,000 km (3,000 miles) or
6 months
Gasoline - GDI (For China)REvery 5,000 km (3,000 miles) or
6 monthsA, B, C, D, E,
F, G, H, I, J
Diesel
For RussiaREvery 7,500 km (5,000 miles) or
6 months
A, B, C, F, G,
H, I, J, K, L
Except RussiaREvery 5,000 km (3,000 miles) or
6 months
Air cleaner filterRReplace more frequently
depending on the conditionC, E
Manual transaxle fluid (if equipped)REvery 120,000 km (80,000 miles)C, E, F, G, I, J
Automatic transaxle fluid (if equipped)REvery 100,000 km (62,500 miles)A, C, D, E, F,
G, H, I, J
Steering gear rack, linkage and bootsIInspect more frequently
depending on the conditionC, D, E, F, G
Front suspension ball jointsIInspect more frequently
depending on the conditionC, D, E, F, G

733
Maintenance
Severe driving conditions
A : Repeated short distance driving
B : Extensive idling
C : Driving in dusty, rough roads
D : Driving in areas using salt or other corrosive
materials or in very cold weather
E : Driving in sandy areas
F : More than 50 % driving in heavy city traffic during hot
weather above 32°C (90°F)G : Driving in mountainous areas.
H : Towing a trailer or using a camper on roof rack
I : Driving for patrol car, taxi, commercial car or vehicle tow-
ing
J : Driving in very cold weather
K : Driving over 170 km/h (106 mile/h)
L : Frequently driving in stop-and-go conditions
Maintenance itemMaintenance
operationMaintenance intervalsDriving condition
Disc brakes and pads, calipers and rotorsIInspect more frequently
depending on the conditionC, D, E, G, H
Parking brake (Foot/Hand type)IInspect more frequently
depending on the conditionC, D, G, H
Driveshaft and bootsIInspect more frequently
depending on the conditionC, D, E, F,
G, H, I, J
Climate control air filterRReplace more frequently
depending on the conditionC, E, G
Spark plugs RReplace more frequently
depending on the conditionB, H
Rear differential oil (4WD) REvery 120,000 km (80,000 miles)C, D, E, G, H, I, K
Transfer case oil (4WD)REvery 120,000 km (80,000 miles)C, D, E, G, H, I, K
Propeller shaft (if equipped)IEvery 15,000 km (10,000 miles) or
12 monthsC, E

Maintenance
34 7
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
Engine oil and filter
The engine oil and filter should be
changed at the intervals specified in
the maintenance schedule. If the car
is being driven in severe conditions,
more frequent oil and filter changes
are required.
Drive belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil
saturation and replace if necessary.
Drive belts should be checked peri-
odically for proper tension and
adjusted as necessary.
Fuel filter (cartridge)
A clogged filter can limit the speed at
which the vehicle may be driven,
damage the emission system and
cause multiple issues such as hard
starting. If an excessive amount of
foreign matter accumulates in the
fuel tank, the filter may require
replacement more frequently.
After installing a new filter, run the
engine for several minutes, and
check for leaks at the connections.
We recommend that the fuel filter be
replaced by an authoized HYUNDAI
dealer.
Fuel lines, fuel hoses and con-
nections
Check the fuel lines, fuel hoses and
connections for leakage and dam-
age. We recommend that the fuel
lines, fuel hoses and connectionsr be
replaced by an authoized HYUNDAI
dealer.
WARNING - Diesel only
Never work on injection system
with engine running or within 30
seconds after shutting off
engine. High pressure pump,
rail, injectors and high pressure
pipes are subject to high pres-
sure even after the engine
stopped. The fuel jet produced
by fuel leaks may cause serious
injury, if it touch the body.
People using pacemakers
should not move than 30cm
closer to the ECU or wiring har-
ness within the engine room
while engine is running, since
the high currents in the
Common Rail system produce
considerable magnetic fields.
CAUTION
When you are inspecting the
belt, place the ignition switch in
the LOCK/OFF or ACC position.

735
Maintenance
Vapor hose and fuel filler cap
The vapor hose and fuel filler cap
should be inspected at those inter-
vals specified in the maintenance
schedule. Make sure that a new
vapor hose or fuel filler cap is cor-
rectly replaced.
Vacuum crankcase ventilation
hoses (if equipped)
Inspect the surface of hoses for evi-
dence of heat and/or mechanical
damage. Hard and brittle rubber,
cracking, tears, cuts, abrasions, and
excessive swelling indicate deterio-
ration. Particular attention should be
paid to examine those hose surfaces
nearest to high heat sources, such
as the exhaust manifold.
Inspect the hose routing to assure
that the hoses do not come in con-
tact with any heat source, sharp
edges or moving component which
might cause heat damage or
mechanical wear. Inspect all hose
connections, such as clamps and
couplings, to make sure they are
secure, and that no leaks are pres-
ent. Hoses should be replaced
immediately if there is any evidence
of deterioration or damage.
Air cleaner filter
We recommend that the air cleaner
filter be replaced by an authoized
HYUNDAI dealer.
Spark plugs
(for gasoline engine)
Make sure to install new spark plugs
of the correct heat range.
Valve clearance
(for gasoline engine)
Inspect excessive valve noise and/or
engine vibration and adjust if neces-
sary. We recommend that the system
be serviced by an authorized
HYUNDAI dealer.
WARNING
Do not disconnect and inspect
spark plugs when the engine is
hot. You may burn yourself.

Maintenance
36 7
Cooling system
Check the cooling system parts,
such as radiator, coolant reservoir,
hoses and connections for leakage
and damage. Replace any damaged
parts.
Coolant
The coolant should be changed at
the intervals specified in the mainte-
nance schedule.
Manual transaxle fluid
(if equipped)
Inspect the manual transaxle fluid
according to the maintenance sched-
ule.
Automatic transaxle fluid
(if equipped)
Automatic transaxle fluid should not
be checked under normal usage
conditions.
We recommend that the automatic
transaxle fluid changed by an author-
ized HYUNDAI dealer according to
the maintenance schedule.
✽NOTICE
Automatic transaxle fluid color is
basically red.
As the vehicle is driven, the auto-
matic transaxle fluid will begin to
look darker.
It is normal condition and you
should not judge the need to replace
the fluid based upon the changed
color.
Brake hoses and lines
Visually check for proper installation,
chafing, cracks, deterioration and
any leakage. Replace any deteriorat-
ed or damaged parts immediately.
Brake fluid
Check brake fluid level in the brake
fluid reservoir. The level should be
between “MIN” and “MAX” marks on
the side of the reservoir. Use only
hydraulic brake fluid conforming to
DOT 3 or DOT 4 specification.
Parking brake
Inspect the parking brake system
including the parking brake lever (or
pedal) and cables.
CAUTION
The use of a non-specified fluid
could result in transaxle mal-
function and failure.
Use only specified automatic
transaxle fluid. (Refer to
“Recommended lubricants and
capacities” in section 8.)