check engine Hyundai Sonata 2016 - RHD (UK, Australia) Service Manual

6-9
What to do in an emergency
6
6. If you cannot find the cause of the
overheating, wait until the engine
temperature has returned to nor-
mal. Then, if coolant has been
lost, carefully add coolant to the
reservoir to bring the fluid level in
the reservoir up to the halfway
mark.
7. Proceed with caution, keeping
alert for further signs of overheat-
ing. If overheating happens again,
we recommend that you call an
authorised HYUNDAI dealer for
assistance.
•Serious loss of coolant indi-
cates a leak in the cooling
system and we recommend
the system be checked by an
authorised HYUNDAI dealer.
•When the engine overheats
from low engine coolant, sud-
denly adding engine coolant
may cause cracks in the
engine. To prevent damage,
add engine coolant slowly in
small quantities.
CAUTION

7
Maintenance
7
Maintenance
Engine compartment .............................................7-3
Maintenance services ...........................................7-5
Owner's responsibility ......................................................7-5
Owner maintenance precautions ..................................7-5
Owner maintenance ...............................................7-6
Owner maintenance schedule ........................................7-7
Scheduled maintenance services.........................7-9
Normal maintenance schedule.....................................7-10
Maintenance under severe usage conditions ..........7-14
Explanation of scheduled maintenance items ..7-16
Engine oil ..............................................................7-20
Checking the engine oil level ....................................7-20
Checking the engine oil and filter ..............................7-21
Engine coolant......................................................7-22
Checking the coolant level ...........................................7-22
Changing the coolant .....................................................7-24
Brake fluid ...........................................................7-25
Checking the brake fluid level .....................................7-25
Washer fluid .........................................................7-27
Checking the washer fluid level ...............................7-27
Parking brake .......................................................7-27
Checking the parking brake .........................................7-27
Air cleaner ............................................................7-28
Filter replacement ...........................................................7-28
Climate control air filter .....................................7-30
Filter inspection ...............................................................7-30
Filter replacement ...........................................................7-30
Wiper blades .........................................................7-31
Blade inspection ..............................................................7-31
Blade replacement ..........................................................7-31
Battery...................................................................7-33
For best battery service................................................7-33
Battery capacity label ...................................................7-34
Battery recharging .......................................................7-35
Reset items .......................................................................7-36
Tyres and wheels .................................................7-37
Tyre care ...........................................................................7-37
Recommended cold tyre inflation pressures ...........7-37
Checking tyre inflation pressure.................................7-39
Tyre rotation ...................................................................7-40
Wheel alignment and tyre balance.............................7-41
Tyre replacement ............................................................7-41
Wheel replacement ........................................................7-43
Tyre traction .....................................................................7-43
Tyre maintenance ..........................................................7-43
Tyre sidewall labelling ....................................................7-43
Low aspect ratio tyre.....................................................7-48
Fuses ......................................................................7-49
Fuse/Relay panel description ......................................7-55
7

7-6
Maintenance
OWNER MAINTENANCE
The following lists are vehicle checks
and inspections that should be per-
formed by the owner or an authorised
HYUNDAI dealer at the frequencies
indicated to help ensure safe,
dependable operation of your vehicle.
Any adverse conditions should be
brought to the attention of your deal-
er as soon as possible.
These Owner Maintenance vehicle
checks are generally not covered by
warranties and you may be charged
for labour, parts and lubricants used. Performing maintenance work
on a vehicle can be dangerous.
If you lack sufficient knowledge
and experience or the proper
tools and equipment to do the
work, we recommend that the
system be serviced by an autho-
rised HYUNDAI dealer. ALWAYS
follow these precautions for
performing maintenance work:
•Park your vehicle on level
ground, move the shift lever
into the P (Park, for automatic
transaxle vehicle) position,
apply the parking brake, place
the ignition switch in the
LOCK/OFF position.
•Block the tyres (front and
back) to prevent the vehicle
from moving.
Remove loose clothing or jew-
ellery that can become entan-
gled in moving parts.
(Continued)
WARNING (Continued)
•If you must run the engine
during maintenance, do so
out doors or in an area with
plenty of ventilation.
•Keep flames, sparks, or smok-
ing materials away from the
battery and fuel-related parts.

7-7
7
Maintenance
Owner maintenance schedule
When you stop for fuel:
• Check the engine oil level.
• Check coolant level in the engine
coolant reservoir.
• Check the windscreen washer fluid
level.
• Check for low or under-inflated
tyres.
Whilst operating your vehicle:
• Note any changes in the sound of
the exhaust or any smell of exhaust
fumes in the vehicle.
• Check for vibrations in the steering
wheel. Notice if there is any
increased steering effort or loose-
ness in the steering wheel, or
change in its straight-ahead position.
• Notice if your vehicle constantly
turns slightly or “pulls” to one side
when travelling on smooth, level
road.
• When stopping, listen and check for
unusual sounds, pulling to one side,
increased brake pedal travel or
“hard-to-push” brake pedal.
• If any slipping or changes in the
operation of your transaxle occurs,
check the transaxle fluid level.
• Check the automatic transaxle
P (Park) function.
• Check the parking brake.
• Check for fluid leaks under your vehi-
cle (water dripping from the air con-
ditioning system during or after use
is normal).
At least monthly:
• Check coolant level in the engine
coolant reservoir.
• Check the operation of all exterior
lights, including the stoplights, turn
signals and hazard warning flashers.
• Check the inflation pressures of all
tyres including the spare for tyres
that are worn, show uneven wear,
or are damaged.
• Check for loose wheel nuts.
Be careful when checking your
engine coolant level when the
engine is hot. This may result in
coolant being blown out of the
opening and cause serious
burns and other injuries.
WARNING

Maintenance
7-10 I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
1: Adjust alternator and power steering (and water pump drive belt) and air conditioner drive belt (if equipped).
Inspect and if necessary correct or replace.
*
2: Check the engine oil level and leak every 500 km or before starting a long trip.
*3: If good quality petrols meet Europe Fuel standards (EN228) or equivalents including fuel additives is not available, one bottle
of additive is recommended. Additives are available from your authorised HYUNDAI dealer along with information on how to
use them. Do not mix other additives.
NORMAL MAINTENANCE SCHEDULE
Number of months or driving distance, whichever comes first
Months1224364860728496
Km×1,000153045607590105120
Drive belts *1IIII
Engine oil and engine oil filter *2Theta 2.4 GDI RRRRRRRR
Theta 2.0 T-GDI At first, replace at 1,500 km or 1 month
after that, replace every 7,500 km or 6 months
Air cleaner filterIIRIIRII
Fuel additives *3Add every 15,000 km or 12 months
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM

7-11
7
Maintenance
NORMAL MAINTENANCE SCHEDULE (CONT.)
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
4: For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.
*5: Inspect for excessive valve noise and/or engine vibration and adjust if necessary. We recommend that the system be checked
by an authorised HYUNDAI dealer.
*
6: The fuel filter is considered to be maintenance free but periodic inspection is recommended for this maintenance schedule
depends on fuel quality. If there are some important matters like fuel flow restriction, surging, loss of power, hard starting prob-
lems etc, we recommend replacing the fuel filter immediately regardless of maintenance schedule and consulting with an autho-
rised HYUNDAI dealer for details.
Number of months or driving distance, whichever comes first
Months1224364860728496
Km×1,000153045607590105120
Spark plugs *4Theta 2.4 GDIReplace every 150,000 km or 120 months
Theta 2.0 T-GDIReplace every 75,000 km or 60 months
Valve clearance *5I
Vapour hose and fuel filler capII
Fuel tank air filter (if equipped)II
Vacuum hoseIIIIIIII
Fuel filter *6RR
Fuel lines, hoses and connectionsII
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM

7-16
Maintenance
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS
Engine oil and filter
The engine oil and filter should be
changed at the intervals specified in
the maintenance schedule. If the
vehicle is being driven in severe con-
ditions, more frequent oil and filter
changes are required.
Drive belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil
saturation and replace if necessary.
Drive belts should be checked peri-
odically for proper tension and
adjusted as necessary.
Fuel filter (cartridge)
A clogged filter can limit the speed at
which the vehicle may be driven,
damage the emission system and
cause multiple issues such as hard
starting. If an excessive amount of
foreign matter accumulates in the
fuel tank, the filter may require
replacement more frequently.
After installing a new filter, run the
engine for several minutes, and
check for leaks at the connections.
We recommend that the fuel filter be
replaced by an authorised HYUNDAI
dealer.
Fuel lines, fuel hoses and con-
nections
Check the fuel lines, fuel hoses and
connections for leakage and dam-
age. We recommend that the fuel
lines, fuel hoses and connections be
replaced by an authorised HYUNDAI
dealer.
Vapour hose and fuel filler cap
The vapour hose and fuel filler cap
should be inspected at those inter-
vals specified in the maintenance
schedule. Make sure that a new
vapour hose or fuel filler cap is cor-
rectly replaced.
When you are inspecting the
belt, place the ignition switch to
the LOCK/OFF or ACC position.
CAUTION

7-17
7
Maintenance
Vacuum crankcase ventilation
hoses (if equipped)
Inspect the surface of hoses for evi-
dence of heat and/or mechanical
damage. Hard and brittle rubber,
cracking, tears, cuts, abrasions, and
excessive swelling indicate deterio-
ration. Particular attention should be
paid to examine those hose surfaces
nearest to high heat sources, such
as the exhaust manifold.
Inspect the hose routing to assure
that the hoses do not come in con-
tact with any heat source, sharp
edges or moving component which
might cause heat damage or mechan-
ical wear. Inspect all hose connec-
tions, such as clamps and couplings,
to make sure they are secure, and that
no leaks are present. Hoses should be
replaced immediately if there is any
evidence of deterioration or damage.
Air cleaner filter
We recommend that the air cleaner
filter be replaced by an authorised
HYUNDAI dealer.
Spark plugs
Make sure to install new spark plugs
of the correct heat range.
Valve clearance (Theta Engine)
Inspect excessive valve noise and/or
engine vibration and adjust if neces-
sary. We recommend that the system
be serviced by an authorised
HYUNDAI dealer.
Cooling system
Check the cooling system parts,
such as radiator, coolant reservoir,
hoses and connections for leakage
and damage. Replace any damaged
parts.
Coolant
The coolant should be changed at
the intervals specified in the mainte-
nance schedule. Do not disconnect and inspect
spark plugs when the engine is
hot. You may burn yourself.
WARNING

7-19
7
Maintenance
Brake pads, calipers and
rotors
Check the pads for excessive wear,
discs for run out and wear, and
calipers for fluid leakage.
For more information on checking
the pads or lining wear limit, refer to
the HYUNDAI web site.
(http://brakeman
ual.hmc.co.kr)
Suspension mounting bolts
Check the suspension connections
for looseness or damage. Retighten
to the specified torque.
Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and engine
off, check for excessive free-play in
the steering wheel.
Check the linkage for bends or dam-
age. Check the dust boots and ball
joints for deterioration, cracks, or
damage. Replace any damaged
parts.
Drive shafts and boots
Check the drive shafts, boots and
clamps for cracks, deterioration, or
damage. Replace any damaged
parts and, if necessary, repack the
grease.
Air conditioning refrigerant/
compressor
Check the air conditioning lines and
connections for leakage and dam-
age.

7-20
Maintenance
ENGINE OIL
Checking the engine oil level
1. Ensure the vehicle is on level
ground.
2. Start the engine and allow it to
reach normal operating tempera-
ture.3. Turn the engine off and wait for
about 5 minutes for the oil to
return to the oil pan.
4. Pull the dipstick out, wipe it clean,
and re-insert it fully.5. Pull the dipstick out again and
check the level. The level should
be between F and L.
Radiator hose
Be very careful not to touch the
radiator hose when checking or
adding the engine oil as it may
be hot enough to burn you.
WARNING •Do not overfill the engine oil.
It may damage the engine.
•Do not spill engine oil, when
adding or changing engine
oil. If you drop the engine oil
on the engine room, wipe it off
immediately.
•When you wipe the oil level
gauge, you should wipe it with
a clean cloth. When mixed
with debris, it can cause
engine damage.
CAUTION
OLF074077N
OLF074003
■Theta 2.0 T-GDI
■Theta 2.4 GDI