fuel HYUNDAI SONATA 2023 Workshop Manual

Maintenance
8-10
Maintenance Schedule (Smartstream G1.6 T-GDI) (CONT)R : Replace A : Add S : Service I : Inspect L : Lubricate r : RotateDESCRIPTIONKILOMETERS X 1000
8 16 24 32 40 48 56 64 72 80 88 96 104 112 120 128 136 144 152 160
MONTHS 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120Fuel Tank, Fuel Filler Cap,
Canister, Vapor Hose I I I I I
Fuel Tank Air Filter I I I I I
Fuel Filter I I I I I
Fuel Lines, Hoses and Connections I I I I I
Air Cleaner Filter I R I R I R I R I R Brake fluid I I R I I R I I R ISpark plugs Replace every 72,000 km
Engine Coolant First, replace 192,000 km or 120 months.
After that, replace every 48,000 km or 24 months

Maintenance
8-12
*1 : If TOP TIER Detergent Gasoline is not available, one bottle of Fuel Injector Cleaner is recommended. Fuel Injector Cleaners are
available from your authorized HYUNDAI dealer along with information on how to use them. Do not mix other Fuel Injector
Cleaners.Maintenance Schedule (Smartstream G2.5 GDI)The following maintenance services must be performed to ensure good emission control and performance. Keep
receipts for all vehicle emission services to protect your warranty. Where both mileage and time are shown, the frequency
of service is determined by whichever occurs first.
R : Replace A : Add S : Service I : Inspect L : Lubricate r : RotateDESCRIPTION KILOMETERS X 1000
8 16 24 32 40 48 56 64 72 80 88 96 104 112 120 128 136 144 152 160
MONTHS 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120Engine Oil And Filter
Replacement (Synthetic oil) R R R R R R R R R R R R R R R R R R R R
Steering gear box, linkage and
boots I I I I I I I I I I I I I I I I I I I I
Drive shafts and boots I I I I I I I I I I I I I I I I I I I I
Vacuum Hose I I I I I I I I I I I I I I I I I I I I
All Latch, Hinges and Locks L L L L L L L L L L L L L L L L L L L L
Rotate tire or perform seasonal
tire change r r r r r r r r r r
Fuel Injector Cleaner * 1
A A A A A A A A A A

Maintenance
8-14
Maintenance Schedule (Smartstream G2.5 GDI) (CONT)R : Replace A : Add S : Service I : Inspect L : Lubricate r : RotateDESCRIPTIONKILOMETERS X 1000
8 16 24 32 40 48 56 64 72 80 88 96 104 112 120 128 136 144 152 160
MONTHS 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120Fuel Tank, Fuel Filler Cap,
Canister, Vapor Hose I I I I I
Fuel Tank Air Filter I I I I I Fuel Filter I I I I I
Fuel Lines, Hoses and Connections I I I I I
Air Cleaner Filter I R I R I R I R I R Brake fluid I I R I I R I I R ISpark plugs Replace every 160,000 km or 84 months
Engine Coolant First, replace 192,000 km or 120 months.
After that, replace every 48,000 km or 24 months

Maintenance
8-16
*1 : If TOP TIER Detergent Gasoline is not available, one bottle of Fuel Injector Cleaner is recommended. Fuel Injector Cleaners are
available from your authorized HYUNDAI dealer along with information on how to use them. Do not mix other Fuel Injector
Cleaners.Maintenance Schedule (Smartstream G2.5 T-GDI)The following maintenance services must be performed to ensure good emission control and performance. Keep
receipts for all vehicle emission services to protect your warranty. Where both mileage and time are shown, the frequency
of service is determined by whichever occurs first.
R : Replace A : Add S : Service I : Inspect L : Lubricate r : RotateDESCRIPTION KILOMETERS X 1000
8 16 24 32 40 48 56 64 72 80 88 96 104 112 120 128 136 144 152 160
MONTHS 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120Engine Oil And Filter
Replacement (Synthetic oil) R R R R R R R R R R R R R R R R R R R R
Steering gear box, linkage and
boots I I I I I I I I I I I I I I I I I I I I
Drive shafts and boots I I I I I I I I I I I I I I I I I I I I
Vacuum Hose I I I I I I I I I I I I I I I I I I I I
All Latch, Hinges and Locks L L L L L L L L L L L L L L L L L L L L
Rotate tire or perform seasonal
tire change r r r r r r r r r r
Fuel Injector Cleaner * 1
A A A A A A A A A A

Maintenance
8-18
Maintenance Schedule (Smartstream G2.5 T-GDI) (CONT)R : Replace A : Add S : Service I : Inspect L : Lubricate r : RotateDESCRIPTIONKILOMETERS X 1000
8 16 24 32 40 48 56 64 72 80 88 96 104 112 120 128 136 144 152 160
MONTHS 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120Fuel Tank, Fuel Filler Cap,
Canister, Vapor Hose I I I I I
Fuel Tank Air Filter I I I I I Fuel Filter I I I I I
Fuel Lines, Hoses and Connections I I I I I
Air Cleaner Filter I R I R I R I R I R Brake fluid I I R I I R I I R ISpark plugs Replace every 160,000 km or 84 months
Engine Coolant First, replace 192,000 km or 120 months.
After that, replace every 48,000 km or 24 months

Maintenance
8-20
Engine Oil and Filter
The engine oil and filter should be
changed at the intervals specified in the
maintenance schedule.
Drive Belts
Inspect all drive belts for evidence
of cuts, cracks, excessive wear or oil
saturation and replace if necessary. Drive
belts should be checked periodically
for proper tension and adjusted as
necessary.
Fuel Filter
A clogged-up fuel filter may limit the
vehicle driving speed, damage the
emission system, and cause the hard
starting. When a considerable amount
of foreign substances are accumulated
in the fuel tank, the fuel filter should be
replaced.
Upon installing a new fuel filter, operate
the engine for several minutes, and
check the connections for any leakages.
Fuel filters should be installed by an
authorized HYUNDAI dealer.
Fuel Lines, Fuel Hoses and Connections
Check the fuel lines, fuel hoses and
connections for leakage and damage.
Have an authorized HYUNDAI dealer
replace any damaged or leaking parts
immediately.
Vapor Hose and Fuel Filler Cap
The vapor hose and fuel filler cap should
be inspected at those intervals specified
in the maintenance schedule. Make sure
a new vapor hose or fuel filler cap is
correctly replaced.
Air Cleaner Filter
A genuine HYUNDAI air cleaner filter
is recommended when the filter is
replaced.
Spark Plugs
Make sure to install new spark plugs of
the correct heat range.
Cooling System
Check cooling system components, such
as radiator, coolant reservoir, hoses and
connections for leakage and damage.
Replace any damaged parts.
ExpLanation of SCHEDULED maintEnanCE itEmS

Maintenance
8-38
WARNING
Tire failure may cause loss of vehicle
control resulting in an accident. To
reduce risk of SERIOUS INJURY or
DEATH, take the following precautions: • Inspect your tires monthly for proper
inflation as well as wear and damage.
• The recommended cold tire pressure
for your vehicle can be found in this
manual and on the tire label located
on the driver’s side center pillar.
Always use a tire pressure gauge to
measure tire pressure. Tires with
too much or too little pressure wear
unevenly causing poor handling.
• Check the pressure of the spare
every time you check the pressure of
the other tires on your vehicle.
• Replace tires that are worn, show
uneven wear, or are damaged.
Worn tires can cause loss of braking
effectiveness, steering control, or
traction.
• ALWAYS replace tires with the same
type, size, brand, construction and
tread pattern as each tire that was
originally supplied with this vehicle.
Using tires and wheels other than
the recommended sizes could cause
unusual handling characteristics,
poor vehicle control, or negatively
affect your vehicle’s Anti-Lock Brake
System (ABS) resulting in a serious
accident.Tire Care
For proper maintenance, safety, and
maximum fuel economy, you must
always maintain recommended tire
inflation pressures and stay within the
load limits and weight distribution
recommended for your vehicle.
ODN8H019025L
All specifications (sizes and pressures)
can be found on a label attached to the
driver’s side center pillar.
Recommended Cold Tire
Inflation Pressures
All tire pressures (including the spare)
should be checked when the tires are
cold. “Cold tires” means the vehicle has
not been driven for at least three hours
or has been driven for less than one mile
(1.6 km).
Warm tires normally exceed
recommended cold tire pressures by 4
to 6 psi (28 to 41 kPa). Do not release air
from warm tires to adjust the pressure
or the tires will be under-inflated. For
recommended inflation pressure, refer to
“Tire and Wheels” in chapter 2.
tirES anD wHEELS

08
8-39
WARNING
Recommended pressures must be
maintained for the best ride, vehicle
handling, and minimum tire wear.
Over-inflation or under-inflation can
reduce tire life, adversely affect vehicle
handling, and lead to sudden tire failure
that could result in loss of vehicle
control resulting in an accident.
Severe under-inflation can lead to
severe heat build-up, causing blowouts,
tread separation and other tire failures
that can result in the loss of vehicle
control resulting in an accident. This
risk is much higher on hot days and
when driving for long periods at high speeds.
CAUTION
• Under-inflation results in excessive
wear, poor handling and reduced
fuel economy. Wheel deformation
is also possible. Keep your tire
pressures at the proper levels. If a
tire frequently needs refilling, have it
checked by an authorized HYUNDAI
dealer.
• Over-inflation produces a harsh ride,
excessive wear at the center of the
tire tread, and a greater possibility of
damage from road hazards.
Check Tire Inflation Pressure
Check your tires, including the spare tire,
once a month or more.
How to check
Use a good quality tire pressure gauge
to check tire pressure. You can not tell
if your tires are properly inflated simply
by looking at them. Radial tires may look
properly inflated when they are under-
inflated.
Remove the valve cap from the tire valve
stem. Press the tire gauge firmly onto the
valve to get a pressure measurement.
If the cold tire inflation pressure
matches the recommended pressure
on the tire label located on the driver’s
side center pillar or in this manual. No
further adjustment is necessary. If the
pressure is low, add air until you reach
the recommended pressure. Make sure
to put the valve caps back on the valve
stems. Without the valve cap, dirt or
moisture could get into the valve core
and cause air leakage. If a valve cap is
missing, install a new one as soon as possible.
If you overfill the tire, release air by
pushing on the metal stem in the
center of the tire valve. Recheck the tire
pressure with the tire gauge. Be sure
to put the valve caps back on the valve
stems. Without the valve cap, dirt or
moisture could get into the valve core
and cause air leakage. If a valve cap is
missing, install a new one as soon as possible.
A cold tire means the vehicle has been
sitting for 3 hours and driven for less
than 1.6 km (1 mile) in that 3 hour period.
Allow the tire to cool before measuring
the inflation pressure. Always be sure
the tire is cold before inflating to the
recommended pressure.

08
8-45
WARNING
The traction grade assigned to this tire
is based on straight-ahead braking
traction tests, and does not include
acceleration, cornering, hydroplaning,
or peak traction characteristics.
Temperature A, B & C
The temperature grades are A (the
highest), B and C representing the tire’s
resistance to the generation of heat
and its ability to dissipate heat when
tested under controlled conditions on a
specified indoor laboratory test wheel.
Sustained high temperature can cause
the material of the tire to degenerate
and reduce tire life, and excessive
temperature can lead to sudden tire
failure.
WARNING
The temperature grade for this tire is
established for a tire that is properly
inflated and not overloaded. Excessive
speed, under-inflation, over-inflation,
or excessive loading, either separately
or in combination, can cause heat build-
up and possible sudden tire failure.
This may cause loss of vehicle control
resulting in an accident.
Tire Terminology and Definitions
Air Pressure
The amount of air inside the tire pressing
outward on the tire. Air pressure is
expressed in kilopascal (kPa) or pounds
per square inch (psi).
Accessory Weight
This means the combined weight of
optional accessories. Some examples
of optional accessories are automatic
transmission, power seats, and air conditioning.
Aspect Ratio
The relationship of a tire’s height to its width. Belt
A rubber coated layer of cords that is
located between the plies and the tread.
Cords may be made from steel or other
reinforcing materials. Bead
The tire bead contains steel wires
wrapped by steel cords that hold the tire
onto the rim.
Bias Ply Tire
A pneumatic tire in which the plies are
laid at alternate angles less than 90
degrees to the centerline of the tread.
Cold Tire Pressure
The amount of air pressure in a tire,
measured in kilopascals (kPa) or pounds
per square inch (psi) before a tire has
built up heat from driving.
Curb Weight
This means the weight of a motor vehicle
with standard and optional equipment
including the maximum capacity of fuel,
oil and coolant, but without passengers
and cargo.

08
8-57
Engine compartment fuse panel
Fuse Name (A) Circuit Protected
MULTI FUSE-1 IG2 30A
E/R Junction Block (Start Relay), PCB Block
(IG2 Relay)
BLOWER 40A E/R Junction Block (Blower Relay) ABS1 40A ESC Module
B+2 50A ICU Junction Block (IPS4, IPS3, IPS1, Fuse -
AMP, IBU1)
PTC HEATER 50A E/R Junction Block (PTC Heater Relay)
B+3 50A ICU Junction Block (IPS5, IPS7, IPS9, IPS10, IPS8, IPS6)
OIL PUMP1 50A Electronic Oil Pump
COOLING FAN 80A Cooling Fan Motor MDPS 80A MDPS Unit
MULTI FUSE-2 E-SHIFTER 30A SCU
E-CVVT1 40A [G4FN] CVVD ACTUATOR
[====] E/R Junction Block (E-CVVT Relay)
IG1 40A PCB Block (IG1 Relay, ACC Relay)
REAR HEATED 50A E/R Junction Block (Rear Heated Relay)
EPB 60A ESC Module
B+5 60A PCB Block (Engine Control Relay, Fuse - A/C1,
WIPER1, TCU1, HORN, ECU2)
B+1 60A ICU Junction Block (Fuse - P/SEAT (DRV), P/
SEAT (PASS), MODULE1, SAFETY P/WINDOW
(LH), SAFETY P/WINDOW (RH), S/HEATER
(RR))
FUSE HEATED
MIRROR 10A Driver/Passenger Power Outside Mirror, A/C
Switch, A/C Control Module, ECM
ECU5 10A [G4FN] ECM AMS 10A Battery Sensor
FUEL PUMP 1 20A E/R Junction Block (Fuel Pump Relay) A/C 2 10A A/C Control Module
B+4 60A ICU Junction Block (Long Term Load
Latch Relay, Fuse - MODULE3, AIR BAG2,
E-SHIFTER1, SUNROOF1, SUNROOF2, S/
HEATER (FRT), TRUNK, BRAKE SWITCH, DOOR
LOCK)