battery Hyundai Sonata

3- 2 WHAT TO DO IN AN EMERGENCY
!
D010A01A-AATIF THE ENGINE WILL NOT START
D010B01A-AATIf Engine Doesn't Turn Over or Turns
Over Slowly
D010C01Y-AATIf Engine Turns Over Normally but Does
Not Start
1. Check fuel level.
2. Check all connectors at ignition, coil and
spark plugs. Re-connect any that may be
disconnected or loose.
3. Check the fuel line in the engine room.
4. If engine still refuses to start, call a Hyundai
dealer or seek other qualified assistance.
D010D01A-AATIf Engine Stalls While Driving
1. Reduce your speed gradually, keeping a
straight line. Move cautiously off the road to
a safe place.
2. Turn on your emergency flashers.
3. Try to start the engine again. If your vehicle
will not start, contact a Hyundai dealer or
seek other qualified assistance.
CAUTION:If the engine will not start, do not push or
pull the car to start it. This could result in a
collision or cause other damage. In addi-
tion, push or pull starting may cause the
catalytic converter to be overloaded and
create a fire hazard.
!
1. If your car has an automatic transaxle, be
sure the gear selector lever is in "N" or "P"
and the emergency brake is set.2. Check the battery connections to be sure
they are clean and tight.
3. Turn on the interior light. If the light dims or
goes out when you operate the starter, the
battery is discharged.
4. Check the starter connections to be sure
they are securely tightened.
5. Do not push or pull the vehicle to start it. See
instructions for "Jump Starting" on the fol-
lowing pages.
D020A02A-AATJUMP STARTING
WARNING:
The gas produced by the battery during the
jump-start operation is highly explosive. If
these instructions are not followed exactly,
serious personal injury and damage to the
vehicle may occur! If you are not sure how
to follow this procedure, seek qualified
assistance. Automobile batteries contain
sulfuric acid. This is poisonous and highly
corrosive. When jump starting, wear pro-
tective glasses and be careful not to get
acid on yourself, your clothing or on the car.
D010B02YHEF194
Battery

WHAT TO DO IN AN EMERGENCY 3- 3
o If you should accidentally get acid on your
skin or in your eyes, immediately remove
any contaminated clothing and flush the area
with clear water for at least 15 minutes. Then
promptly obtain medical attention. If you
must be transported to an emergency facil-
ity, continue to apply water to the affected
area with a sponge or cloth.
o The gas produced by the battery during the
jump-start operation is highly explosive. Do
not smoke or allow a spark or an open flame
in the vicinity.
o The battery being used to provide the jump
start must be 12-volt. If you cannot deter-
mine that it is a 12-volt battery, do not attempt
to use it for the jump start.
o To jump start a car with a discharged battery,
follow this procedure exactly:
1. If the booster battery is installed in another
vehicle, be sure the two vehicles are not
touching.
2. Turn off all unnecessary lights and acces-
sories in both vehicles.
3. Attach the clamps of the jumper cable in the
exact location shown on the illustration. First,
attach one clamp of the jumper cable to the
positive (+) post or cable of the discharged
battery. Then attach the other end of the
same cable to the positive (+) post or cable
of the booster battery. Next, using the other
cable, attach one clamp to the negative (-)
post or cable of the booster battery. Then
attach the other end of that cable to a solidmetal part of the engine away from the
battery. Do not connect the cable to any
moving part.
4. Start the engine in the car with the booster
battery and let it run for a few minutes. This
will help to assure that the booster battery is
fully charged. During the jumping operation,
run the engine in this vehicle at about 2,000
rpm.
5. Start your engine using the normal starting
procedure. After the engine starts, leave the
jumper cables connected and let the engine
run at fast idle or about 2,000 rpm for several
minutes.
6. Carefully remove the jumper cables in the
reverse order of attachment.
If you do not know why your battery became
discharged (because the lights were left on,
etc.), have the charging system checked by
your Hyundai dealer.D030A01A-AATIF THE ENGINE OVERHEATS
If your temperature gauge indicates overheat-
ing, you experience a loss of power, or hear loud
pinging or knocking, the engine is probably too
hot. If this happens, you should:
1. Pull off the road and stop as soon as it is safe
to do so.
2. Place the gear selector lever in "P" (auto-
matic), or neutral (manual transaxle) and set
the parking brake. If the air conditioning is on,
turn it off.
3. If engine coolant is running out under the car
or steam is coming out from the hood, stop
the engine. Do not open the hood until the
coolant has stopped running or the steaming
has stopped. If there is no visible loss of
engine coolant and no steam, leave the
engine running and check to be sure the
engine cooling fan is operating. If the fan is
not running, turn the engine off.
4. Check to see if the water pump drive belt is
missing. If it is not missing, check to see that
it is tight. If the drive belt seems to be
satisfactory, check for coolant leaking from
the radiator, hoses or under the car. (If the
air conditioning had been in use, it is normal
for cold water to be draining from it when you
stop).

4- 4 CORROSION PREVENTION AND APPEARANCE CARE
E040B01A-AATTo Clean the Leather Upholstery
(If installed)
In the normal course of use, leather upholstered
surfaces will, like any material, pick-up dust and
dirt. This dust and dirt must be cleaned off or it
may work into the surface of the leather, caus-
ing damage.
Fine leather needs care, and should be cleaned
when necessary. Washing leather thoroughly
with soap and water will keep your leather
lustrous, beautiful and ensure you have many
years of wear.
E040A01A-AATCLEANING THE INTERIOR
To Clean the Vinyl Upholstery
To clean the vinyl upholstery, first remove loose
dirt and dust with a vacuum cleaner. Then apply
a solution of mild soap or detergent and water
using a clean sponge or soft cloth. Allow this to
stay on the surface to loosen the dirt, then wipe
with a clean damp sponge or cloth. If all the dirt
stains are not removed, repeat this procedure
until the upholstery is clean. Do not use gaso-
line, solvent, paint thinner or other strong clean-
ers.
E030E01A-AATMaintaining Bumpers
Special precautions must be observed to pre-
serve the appearance of the bumpers on your
Hyundai. They are:
o Be careful not to spill battery electrolyte or
hydraulic brake fluid on the bumpers. If you
do, wash it off immediately with clear water.
o Be gentle when cleaning the bumper sur-
faces. They are made of soft plastic and the
surface can be damaged if mistreated. Do
not use abrasive cleaners. Use warm water
and mild soap or car-washing solution.
o Do not expose the bumpers to high tem-
peratures. For example, if you have your car
repainted, do not leave the bumpers on the
car if the car is going to be placed in a high-
temperature paint booth.
E030D01A-AATWhen to Wax Again
You should polish and wax the car again when
water no longer beads on a clean surface but
spreads out over a larger area.
E030C01A-AATPolishing and Waxing
Always wash and dry the car before polishing
or waxing or using a combination cleaner and
wax. Use a good quality commercial product
and follow the manufacturer's directions on the
container. Polish and wax the bright trim pieces
as well as the paint.
E030B01A-AAT
Spot Cleaning
Don't use gasoline, strong solvents or corro-
sive cleaning agents. These can damage the
finish of the car. To remove road tar, use
turpentine on a clean, soft cloth. Be gentle.
To remove dead insects or tree sap, use warm
water and mild soap or car-washing solution.
Soak the spot and rub gently. If the paint has lost
its luster, use a commercial car-cleaning polish. underside of the doors are open. Paint damage
can be caused by small accumulation of tar,
industrial precipitation, tree resin, insects and
bird droppings, when not removed immediately.
If water alone is not strong enough to remove the
accumulated dirt, use a mild car washing solu-
tion. Be sure to rinse the surface after washing
to remove the solution. Never allow the solution
to dry on the painted surfaces.

6- 2 DO-IT-YOURSELF MAINTENANCE
1. Engine oil filler cap
2. Brake Booster
3. Brake fluid reservoir
4. Clutch fluid reservoir (If installed)
5. Under hood junction box 6. Windshield washer fluid reservoir
7. Power steering fluid reservoir
8. Engine oil level dipstick
9. Engine cover
G010A02Y-GATENGINE COMPARTMENT (2.4 DOHC)
10.Automatic transaxle fluid level dipstick
(If installed)
11.Radiator cap
12.Air cleaner
13.Coolant reservoir cap
14.Battery
HEF-064
12345
6 7 8 9 10 11 12 13 14

DO-IT-YOURSELF MAINTENANCE 6- 3
1. Air cleaner
2. Brake fluid reservoir
3. Brake booster
4. Windshield washer fluid reservoir
5. Power steering fluid reservoir6. Engine oil level dipstick
7. Engine cover
8. Engine oil filler cap
9. Automatic transaxle fluid level dipstick
(If installed)
G010B03Y-AATENGINE COMPARTMENT (2.7 V6 Delta)
10.Radiator cap
11.Battery
12.Coolant reservoir cap
13.Under hood junction box
G010B04Y
1
23
4 5 6 7 8 9 10 11 12
13

6- 4 DO-IT-YOURSELF MAINTENANCE
G020C01A-AATVehicle Interior
The following should be checked each time
when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heating system operation (and air
conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, including clutch
operation
o Automatic transaxle operation, including
"Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate
correctly or appears to be functioning incor-
rectly, inspect it carefully and seek assistance
from your Hyundai dealer if service is needed.
G020B01A-AATVehicle Exterior
The following should be checked monthly:
o Overall appearance and condition
o Air filter condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (including spare
tire)
G020A01A-AATGENERAL CHECKS
Engine Compartment
The following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine Coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery condition

6- 18 DO-IT-YOURSELF MAINTENANCE
G200A01Y-GATCHECKING AND REPLACING
FUSES
Replacing a Fusible Link
G200B01Y-GAT
Replacing Accessory Fuse
G190A01A-AATCHECKING DRIVE BELTS
Drive belts should be checked periodically for
proper tension and adjusted if necessary. At the
same time, belts should be examined for cracks,
wear, fraying or other evidence of deterioration
and replaced if necessary.
Belt routing should also be checked to be sure
there is no interference between the belts and
other parts of the engine. After a belt is replaced,
the new belt should be adjusted again after two
or three weeks to eliminate slack resulting from
initial stretching after use.A fusible link will melt if the electrical circuits from
the battery are ever overloaded, thus prevent-
ing damage to the entire wiring harness. (This
could be caused by a short in the system
drawing too much current.) If this ever happens,
have a Hyundai dealer determine the cause,
repair the system and replace the fusible link.
The fusible links are located in a under hood
junction box for easy inspection.
!
The instrument panel junction box for the lights
and other electrical accessories will be found
low on the dashboard on the driver’s side. Inside
the box you will find a list showing the circuits
protected by each fuse.
CAUTION:When replacing a fusible link, never use
anything but a new fusible link with the
same or lower amperage rating. Never use
a piece of wire or a higher-rated fusible link.
This could result in serious damage and
create a fire hazard.
HSM396
G200A01L
G200B01Y
Bad
Good
V6
Power
steeringPower
steering Auto
tensioner
Generator
Generator
Eng.pulley Eng.pulleyCOMP COMPEng.coolant
0.30~0.48in.
0.24~0.35in.
DOHC

DO-IT-YOURSELF MAINTENANCE 6- 19
!
If any of your car’s lights or other electrical
accessories stop working, a blown fuse could
be the reason. If the fuse has burned out, you
will see that the metal strip inside the fuse has
burned through. If you suspect a blown fuse,
follow this procedure:
1. Turn off the ignition and all other switches.
2. Open the instrument panel junction box and
examine each fuse. Remove each fuse by
pulling it toward you (a small "fuse puller" tool
is contained in the fuse box to simplify this
operation).
3. Be sure to check all other fuses even if you
find one that appears to have burned out.
4. Replace the blown fuse by pressing a new
fuse of the same rating into place. The fuse
should be a snug fit. If it is not, have the fuse
clip repaired or replaced by a Hyundai dealer.
HXGS416Fuse Puller
G210A01A-AATCHECKING THE BATTERY
WARNING:
Batteries can be dangerous! When working
with batteries, carefully observe the follow-
ing precautions to avoid serious injuries.
The fluid in the battery contains a strong solution
of sulfuric acid, which is poisonous and highly
corrosive. Be careful not to spill it on yourself or
the car. If you do spill battery fluid on yourself,
immediately do the following:
o If battery fluid is on your skin, flush the
affected areas with water for at least 15
minutes and then seek medical assistance.
o If battery fluid is in your eyes, rinse out your
eyes with water and get medical assistance
as soon as possible. While you are being
driven to get medical assistance, continue to
rinse your eyes by using a sponge or soft
cloth saturated with water.
o If you swallow battery fluid, drink a large
quantity of water or milk followed by milk of
magnesia, eat a raw egg or drink vegetable
oil. Get medical assistance as soon as
possible. If you do not have a spare fuse, you may be
able to borrow a fuse of the same or lower
rating from an accessory you can tempo-
rarily get along without (the radio or cigarette
lighter, for example). Always remember to
replace the borrowed fuse.
CAUTION:A burned-out fuse indicates that there is a
problem in the electrical circuit. If you re-
place a fuse and it blows as soon as the
accessory is turned on, the problem is
serious and should be referred to a Hyundai
dealer for diagnosis and repair. Never re-
place a fuse with anything except a fuse
with the same or a lower amperage rating.
A higher capacity fuse could cause damage
and create a fire hazard.
NOTE:See page 6-29 for the junction box descrip-
tions.
!
G200B03Y
GoodBurned out

6- 20 DO-IT-YOURSELF MAINTENANCE
!
!
G230A03A-AATPOWER STEERING FLUID LEVEL
G220B01A-AATChecking Engine Cooling Fan
The engine cooling fan should come on auto-
matically if the engine coolant temperature is
high.
G220A01A-AATCHECKING ELECTRIC COOLING
FANS
G220C01A-AATChecking Condenser Cooling Fan
The condenser coolant fan should come on
automatically whenever the air conditioning is in
operation.
G210B02A-AATChecking the Battery
Keep the battery clean. Any evidence of corro-
sion around the battery posts or terminals
should be removed using a solution of house-
hold baking soda and warm water. After the
battery terminals are dry, cover them with a light
coating of grease. While batteries are being charged (either by a
battery charger or by the vehicle's generator),
they produce explosive gases. Always ob-
serve these warnings to prevent injuries from
occurring:
o Charge batteries only in a well ventilated
area.
o Do not permit flames, sparks or smoking in
the area.
o Keep children away from the area.
WARNING:The cooling fan is controlled by engine
coolant temperature and may sometimes
operate even when the engine is not run-
ning. Use extreme caution when working
near the blades of the coolant fan, so that
you are not injured by a rotating fan blade.
As the engine coolant temperature de-
creases the fan will automatically shut off.
This is a normal condition.
The power steering fluid level should be checked
regularly. To check the power steering fluid
level, be sure the engine is "OFF", then check
to make certain that the power steering fluid
level is between the "MAX" and "MIN" level
markings on the fluid reservoir.
NOTE:Grinding noise from the power steering
pump may be heard immediately after the
engine is started in extremely cold condi-
tions (below - 4°F). If the noise stops during
warm up, there is no abnormal function in
the system. It is due to a power steering
fluid characteristic in extremely cold condi-
tions.
G230A03Y
PROPOSITION 65 WARNING:Battery posts, terminals, and related acces-
sories contain lead and lead compounds,
chemicals known to the state of California
to cause cancer and reproductive harm.
Wash hands after handling.
!

9- 2 VEHICLE SPECIFICATIONS
J060A01Y-AAT
FUEL SYSTEM
J050A02Y-AATBRAKE
J040A03Y-AATELECTRICAL
J030A04Y-AATTIRE
J020A01Y-AAT
POWER STEERING
J010A03Y-AATMEASUREMENT
186.9 in. (4747 mm)
71.7 in. (1820 mm)
55.9 in. (1422 mm)
106.3 in. (2700 mm)
60.6 in. (1540 mm)
60.2 in. (1530 mm) Overall length
Overall width
Overall height (unladen)
Wheel base
Wheel tread
Front
Rear
Type
Wheel free play
Rack stroke
Oil pump typeRack and pinion
0 ~ 1.18 in. (0 ~ 30 mm)
5.75 in. (146 mm)
5.6 in. (142 mm)
Vane type
Tire pressure
30 (207)
60 (414)Tire
Standard
Spare
Item
Battery
Generator2.4L
MF 60AH (12V)2.7L (V6)
MF 68 AH (12V)
95A (13.5 V)
Dual hydraulic with brake booster
solid disc
Disc type (with ABS)
Drum type (without ABS)
Cable operated on rear wheel Type
Front brake type
Rear brake type
Parking brake
17.2 us.gal (14.3 lmp.gal, 65 liter)
psi (kpa)
Size
P 205/65R15
P205/60R16
T125/80R15Fuel tank capacity 15" tire
16" tire