brake Hyundai Sonata Hybrid 2015 Repair Manual

What to do in an emergency
16
6
4. Remove the wheel lug nut wrench,
jack, jack handle, and spare tire
from the vehicle.
5. Block both the front and rear of the wheel that is diagonally opposite
the jack position. 6. Loosen the wheel lug nuts coun-
terclockwise one turn each, but do
not remove any nut until the tire
has been raised off the ground.
OYFH064026
WARNING- Changing a tire
To prevent vehicle movementwhile changing a tire, always
set the parking brake fully,
and always block the wheel
diagonally opposite the wheel
being changed.
We recommend that the wheels of the vehicle be
blocked, and that no person
remain in a vehicle that is
being jacked.
ONF068002

623
What to do in an emergency
It is possible that some tires, espe-
cially with larger punctures or dam-
age to the sidewall, cannot be sealed
completely.
Air pressure loss in the tire may
adversely affect tire performance.
For this reason, you should avoid
abrupt steering or other driving
maneuvers, especially if the vehicle is
heavily loaded or if a trailer is in use.
The Tire Mobility Kit is not designed
or intended as a permanent tire
repair method and is to be used for
one tire only.
This instruction shows you step by
step how to temporarily seal the
puncture.
Read the section "Notes on the safe
use of the Tire Mobility Kit".Notes on the safe use of the Tire
Mobility Kit
Park your car at the side of the
road so that you can work with the
Tire Mobility Kit away from moving
traffic.
To be sure your vehicle will not move, even when you're on fairly
level ground, always set your park-
ing brake.
Only use the Tire Mobility Kit for sealing/inflation passenger car tires.
Only punctured areas located with-
in the tread region of the tire can be
sealed using the tire mobility kit.
Do not use on motorcycles, bicy- cles or any other type of tires.
When the tire and wheel are both damaged, do not use the Tire
Mobility Kit for your safety.
Use of the Tire Mobility Kit may not be effective for tire damage larger
than approximately 0.24 in (6 mm).
Please contact the nearest
HYUNDAI dealership if the tire
cannot be made roadworthy with
the Tire Mobility Kit. Do not use the Tire Mobility Kit if a
tire is severely damaged by driving
run flat or with insufficient air pres-
sure.
Do not remove any foreign objects such as nails or screws that have
penetrated the tire.
Provided the car is outdoors, leave the engine running. Otherwise
operating the compressor may
eventually drain the car battery.
Never leave the Tire Mobility Kit unattended while it is being used.
Do not leave the compressor run- ning for more than 10 min. at a time
or it may overheat.
Do not use the Tire Mobility Kit if the ambient temperature is below -
22°F (-30°C).
Before using the Tire Mobility Kit, read the precautionary advice
printed on the sealant bottle.

7
Engine compartment / 7-2
Maintenance services / 7-3
Owner maintenance / 7-5
Scheduled maintenance service / 7-7
Explanation of scheduled maintenance items / 7-19
Engine oil / 7-22
Inverter coolant / 7-24
Engine coolant / 7-24
Brake fluid / 7-27
Washer fluid / 7-28
Parking brake / 7-28
Air cleaner / 7-29
Climate control air filter / 7-30
Wiper blades / 7-32
Battery (12V) / 7-34
Tires and wheels / 7-37
Fuses / 7-51
Light bulbs / 7-61
Appearance care / 7-71
Emission control system / 7-77
High voltage battery / 7-80
California perchlorate notice / 7-80
Maintenance

Maintenance
27
ENGINE COMPARTMENT
OYFH071001
❈The actual engine room in the vehicle may differ from the illustration. 1. Sub relay box
2. Engine coolant reservoir
3. Windshield washer fluid reservoir
4. Radiator cap
5. Engine oil dipstick
6. Engine oil filler cap
7. Brake fluid reservoir
8. Air cleaner
9. Fuse box
10. Inverter coolant
* : if equipped

Maintenance
47
WARNING- Maintenancework
Performing maintenance work on
a vehicle can be dangerous. You
can be seriously injured while
performing some maintenance
procedures. If you lack sufficient
knowledge and experience or the
proper tools and equipment to do
the work, have it done by an
authorized HYUNDAI dealer.
To avoid serious injury, turn off ignition and be sure "READY"
lamp is off before working under
hood. Engine may start unexpect-
edly.
(Continued)
(Continued)
Working under the hood with theengine running is dangerous. It
becomes even more dangerous
when you wear jewelry or loose
clothing. These can become
entangled in moving parts and
result in injury. Therefore, if you
must run the engine while work-
ing under the hood, make certain
that you remove all jewelry (espe-
cially rings, bracelets, watches,
and necklaces) and all neckties,
scarves, and similar loose cloth-
ing before getting near the
engine or cooling fans.
When you open the engine hood, turn the Hybrid system off. If not,
it may result in death or serious
injury because of the high volt-
age flow.
If the brake system, components have leaked brake fluid, have the
vehicle checked by an authorized
HYUNDAI dealer. The brake sys-
tem should be bled.
Otherwise, the braking distance
may be increased.

75
Maintenance
OWNER MAINTENANCE
The following lists are vehicle checks and
inspections that should be performed by
the owner or an authorized HYUNDAI
dealer at the frequencies indicated to
help ensure safe, dependable operation
of your vehicle.
Any adverse conditions should be
brought to the attention of your dealer as
soon as possible.
These Owner Maintenance Checks are
generally not covered by warranties and
you may be charged for labor, parts and
lubricants used.Owner maintenance schedule
When you stop for fuel:
Check the engine oil level.
Check coolant level in coolant reser-voirs (engine and inverter).
Check the windshield washer fluid level.
Look for low or under-inflated tires.
While operating your vehicle:
Note any changes in the sound of the exhaust or any smell of exhaust fumes
in the vehicle.
Check for vibrations in the steering wheel. Notice any increased steering
effort or looseness in the steering
wheel, or change in its straight-ahead
position.
Notice if your vehicle constantly turns slightly or “pulls” to one side when trav-
eling on smooth, level road.
When stopping, listen and check for unusual sounds, pulling to one side,
increased brake pedal travel or “hard-
to-push” brake pedal.
If any slipping or changes in the oper- ation of your transaxle occurs, check
the transaxle fluid level.
Check automatic transaxle P (Park) function.
Check parking brake.
Check for fluid leaks under your vehicle (water dripping from the air condition-
ing system during or after use is nor-
mal).
WARNING - Radiator cap &
Inverter coolant cap
Do not remove the radiator cap and
/or inverter coolant cap when the
engine and radiator are hot.
Scalding hot coolant and steam
may blow out under pressure caus-
ing serious injury.

Maintenance
67
At least monthly:
Check coolant level in the enginecoolant reservoir and inverter coolant
reservoir.
Check the operation of all exterior lights, including the stoplights, turn sig-
nals and hazard warning flashers.
Check the inflation pressures of all tires including the spare.
At least twice a year (i.e., every Spring and Fall):
Check radiator, heater, inverter coolant hose and air conditioning hoses for
leaks or damage.
Check windshield washer spray and wiper operation. Clean wiper blades
with clean cloth dampened with wash-
er fluid.
Check headlight alignment.
Check muffler, exhaust pipes, shields and clamps.
Check the lap/shoulder belts for wear and function.
Check for worn tires and loose wheel lug nuts.
At least once a year:
Clean body and door drain holes.
Lubricate door hinges and checks, andhood hinges.
Lubricate door and hood locks and latches.
Lubricate door rubber weatherstrips.
Check the air conditioning system.
Inspect and lubricate automatic transaxle linkage and controls.
Clean battery and terminals.
Check the brake fluid level.
Check the drive belt.

77
Maintenance
SCHEDULED MAINTENANCE SERVICE
Follow Normal Maintenance Schedule if
the vehicle is usually operated where
none of the following conditions apply. If
any of the following conditions apply, fol-
low Maintenance Under Severe Usage
Conditions.
Repeated short distance driving.
Driving in dusty conditions or sandyareas.
Extensive use of brakes.
Driving in areas where salt or other corrosive materials are being used.
Driving on rough or muddy roads.
Driving in mountainous areas.
Extended periods of idling or low speed operation.
Driving for a prolonged period in cold temperatures and/or extremely humid
climates.
More than 50% driving in heavy city traffic during hot weather above 90°F
(32°C).If your vehicle is operated under theabove conditions, you should inspect,replace or refill more frequently than thefollowing Normal Maintenance Schedule.After 120 months or 150,000 miles(240,000 km) continue to follow the pre-scribed maintenance intervals.

Maintenance
87
NORMAL MAINTENANCE SCHEDULE
The following maintenance services must be performed to ensure good emission control and performance. Keep receipts for all
vehicle emission services to protect your warranty. Where both mileage and time are shown, the frequency of service is deter-
mined by whichever occurs first.
15,000 miles (24,000 km) or 12 months
❑Inspect air cleaner filter
❑Inspect HSG belt
(15,000 miles (24,000 km) or 24 months)
❑ Inspect vacuum hose
❑Inspect air conditioning refrigerant
❑Inspect brake hoses and lines
❑Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers
❑Inspect rear brake disc/pads
(Continued)
(Continued)
❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint
❑ Inspect suspension mounting bolts
❑Replace climate control air filter (for evaporator and blower unit)
❑Replace engine oil and filter
(15,000 miles (24,000 km) or 24 months)
❑ Add fuel additive *3
(15,000 miles (24,000 km) or 24 months)
❑ Rotate tires
22,500 miles (36,000 km) or 18 months
❑Inspect air cleaner filter
❑Inspect HSG belt
(22,500 miles (36,000 km) or 36 months)
❑ Inspect vacuum hose
❑Replace engine oil and filter
(22,500 miles (36,000 km) or 36 months)
❑Add fuel additive *3
(22,500 miles (36,000 km) or 36 months)
❑ Rotate tires
7,500 miles (12,000 km) or 6 months
❑Inspect air cleaner filter
❑Inspect HSG belt
(7,500 miles (12,000 km) or 12 months)
❑ Inspect vacuum hose
❑Replace engine oil and filter
(7,500 miles (12,000 km) or 12 months)
❑Add fuel additive *3
(7,500 miles (12,000 km) or 12 months)
❑ Rotate tires
❈ Inspect : Inspect and if necessary, adjust, correct, clean or replace.
*3: If TOP TIER Detergent Gasoline is not available, one bottle of additive is rec- ommended. Additives are available from your authorized HYUNDAI dealer
along with information on how to use them. Do not mix other additives.

79
Maintenance
NORMAL MAINTENANCE SCHEDULE (CONT.)
37,500 miles (60,000 km) or 30 months
❑Inspect air cleaner filter
❑Inspect HSG belt
(37,500 miles (60,000 km) or 60 months)
❑Inspect vacuum hose
❑Replace engine oil and filter
(37,500 miles (60,000 km) or 60 months)
❑Add fuel additive *3
(37,500 miles (60,000 km) or 60 months)
❑ Rotate tires
❈ Inspect : Inspect and if necessary, adjust, correct, clean or replace.
*1: Fuel filter & Fuel tank air filter are considered to be maintenance free\
but peri- odic inspection is recommended for this maintenance schedule depends on
fuel quality. If there are some important safety matters like fuel flow restric-
tion, surging, loss of power, hard starting problem etc, replace the fuel filter
immediately regardless of maintenance schedule and consult an authorized
HYUNDAI dealer for details.
*
3: If TOP TIER Detergent Gasoline is not available, one bottle of additive is rec- ommended. Additives are available from your authorized HYUNDAI dealer
along with information on how to use them. Do not mix other additives.
30,000 miles (48,000 km) or 24 months
❑ Inspect air conditioning refrigerant
❑Inspect brake fluid
❑ Inspect brake hoses and lines
❑Inspect drive shafts and boots
❑Inspect exhaust pipe and muffler
❑Inspect front brake disc/pads, calipers
❑Inspect fuel filter *1
❑Inspect fuel lines, fuel hoses and connections
❑Inspect fuel tank air filter (if equipped) *1
❑Inspect HSG belt
(30,000 miles (48,000 km) or 48 months)
❑ Inspect rear brake disc/pads
❑Inspect parking brake
❑Inspect steering gear box, linkage & boots/lower arm ball joint,
upper arm ball joint
❑Inspect suspension mounting bolts
❑ Inspect vacuum hose
❑Inspect vapor hose and fuel filler cap
❑Replace air cleaner filter
❑ Replace climate control air filter (for evaporator and blower unit)
❑Replace engine oil and filter
(30,000 miles (48,000 km) or 48 months)
❑Add fuel additive *3
(30,000 miles (48,000 km) or 48 months)
❑ Rotate tires