brake Hyundai Sonata Hybrid 2015 Manual Online

721
Maintenance
Parking brake
Inspect the parking brake system includ-
ing the parking brake pedal and cables.
Brake discs, pads, calipers and
rotors
Check the pads for excessive wear, discs
for run out and wear, and calipers for fluid
leakage.
Exhaust pipe and muffler
Visually inspect the exhaust pipes, muf-
fler and hangers for cracks, deterioration,
or damage. Start the engine and listen
carefully for any exhaust gas leakage.
Tighten connections or replace parts as
necessary.
Suspension mounting bolts
Check the suspension connections for
looseness or damage. Retighten to the
specified torque.
Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and engine off,
check for excessive free-play in the
steering wheel.
Check the linkage for bends or damage.
Check the dust boots and ball joints for
deterioration, cracks, or damage.
Replace any damaged parts.
Drive shafts and boots
Check the drive shafts, boots and clamps
for cracks, deterioration, or damage.
Replace any damaged parts and, if nec-
essary, repack the grease.
Air conditioning refrigerant
Check the air conditioning lines and con-
nections for leakage and damage.

727
Maintenance
BRAKE FLUID
Checking the brake fluid level
Check the fluid level in the reservoir peri-
odically. The fluid level should be
between MAX and MIN marks on the
side of the reservoir. To check the brake
fluid exactly, after stopping the vehicle,
apply the brake pedal a few times and
then check the fluid level.
Before removing the reservoir cap and
adding brake fluid, clean the area around
the reservoir cap thoroughly to prevent
brake fluid contamination.
If the level is low, add fluid to the MAX
level. The level will fall with accumulated
mileage. This is a normal condition asso-
ciated with the wear of the brake linings.
If the fluid level is excessively low, have
the brake system checked by an author-
ized HYUNDAI dealer.
Use only the specified brake fluid. (Referto “Recommended lubricants or capaci-ties” in section 8.)
Never mix different types of fluid.
WARNING - Brake fluid
When changing and adding brake
fluid, handle it carefully. Do not let it
come in contact with your eyes. If
brake fluid should come in contact
with your eyes, immediately flush
them with a large quantity of fresh
tap water. Have your eyes examined
by a doctor as soon as possible.
WARNING - Loss of brake
fluid
In the event the brake system
requires frequent additions of fluid,
the vehicle should be inspected by
an authorized HYUNDAI dealer.CAUTION
Do not allow brake fluid to contactthe vehicle's body paint, as paintdamage will result. Brake fluid,which has been exposed to open air for an extended time should neverbe used as its quality cannot be guaranteed. It should be disposedof properly. Don't put in the wrongkind of fluid. A few drops of miner- al-based oil, such as engine oil, inyour brake system can damage brake system parts.
CAUTION
Do not overfill the brake fluid. Brakesystem damage may occur if thebrake fluid level exceeds the Max fill level.
OYFH071007N

Maintenance
28
7
WASHER FLUID
Checking the washer fluid level
The reservoir is translucent so that you
can check the level with a quick visual
inspection.
Check the fluid level in the washer fluid
reservoir and add fluid if necessary. Plain
water may be used if washer fluid is not
available. However, use washer solvent
with antifreeze characteristics in cold cli-
mates to prevent freezing.
Checking the parking brake
Check whether the stroke is within spec-
ification when the parking brake pedal is
depressed with 44 lb (20 kg, 196 N) of
force. Also, the parking brake alone should
securely hold the vehicle on a fairly steep
grade. If the stroke is more or less than
specified, have the parking brake adjusted
by an authorized HYUNDAI dealer.
Stroke : 4~5 notch
WARNING -Coolant
Do not use radiator coolant or
antifreeze in the washer fluid
reservoir.
Radiator coolant can severely obscure visibility when sprayed
on the windshield and may cause
loss of vehicle control or damage
to paint and body trim.
Windshield washer fluid agents contain some amounts of alcohol
and can be flammable under cer-
tain circumstances. Do not allow
sparks or flame to contact the
washer fluid or the washer fluid
reservoir. Damage to the vehicle
or occupants could occur.
Windshield washer fluid is poi- sonous to humans and animals.
Do not drink and avoid contacting
windshield washer fluid. Serious
injury or death could occur.
OYFH071010N
PARKING BRAKE
OYF059023

Maintenance
40
7
Disc brake pads should be inspected
for wear whenever tires are rotated.
✽
✽ NOTICE
Rotate radial tires that have an
asymmetric tread pattern only from
front to rear and not from right to
left.
Wheel alignment and tire balance
The wheels on your vehicle were
aligned and balanced carefully at the
factory to give you the longest tire life
and best overall performance.
In most cases, you will not need to
have your wheels aligned again.
However, if you notice unusual tire
wear or your vehicle pulling one way
or the other, the alignment may need
to be reset.
If you notice your vehicle vibrating
when driving on a smooth road, your
wheels may need to be rebalanced.
OBH078040
Without a spare tire
WARNING
Do not use the compact spare
tire for tire rotation.
Do not mix bias ply and radial ply tires under any circum-
stances. This may cause
unusual handling characteris-
tics that could result in death,
severe injury, or property
damage.
CAUTION
Improper wheel weights candamage your vehicle's alu-minum wheels. Use onlyapproved wheel weights.

741
Maintenance
Tire replacement
If the tire is worn evenly, a tread wear
indicator will appear as a solid band
across the tread. This shows there is
less than 1/16 inch (1.6 mm) of tread
left on the tire. Replace the tire when
this happens.
Do not wait for the band to appear
across the entire tread before replac-
ing the tire.
OEN076053
Tread wear indicatorWARNING - Replacingtires
To reduce the chance or serious
or fatal injuries from an acci-
dent caused by tire failure or
loss of vehicle control:
Replace tires that are worn, show uneven wear, or are
damaged. Worn tires can
cause loss of braking effec-
tiveness, steering control, and
traction.
Do not drive your vehicle with too little or too much pressure
in your tires. This can lead to
uneven wear and tire failure.
When replacing tires, never mix radial and bias-ply tires
on the same car. You must
replace all tires (including the
spare) if moving from radial to
bias-ply tires.
(Continued)(Continued)
Using tires and wheel otherthan the recommended sizes
could cause unusual handling
characteristics and poor vehi-
cle control, resulting in a seri-
ous accident.
Wheels that do not meet HYUNDAI’s specifications
may fit poorly and result in
damage to the vehicle or
unusual handling and poor
vehicle control.
The ABS works by comparing the speed of the wheels. Tire
size can affect wheel speed.
When replacing tires, all 4
tires must use the same size
originally supplied with the
vehicle. Using tires of a differ-
ent size can cause the ABS
(Anti-lock Brake System) and
ESC (Electronic Stability
Control) to work irregularly.

Maintenance
56
7
Inner fuse panel (Driver’s side fuse panel)
Description Fuse rating Protected component
P/SEAT DRV 30A Driver Power seat
AMP 30A JBL AMP, AMP
TRUNK 10A I/P Junction Box (Trunk Lid Relay), Fuel Filler Door & Trunk Lid Switch/Actuator
SAFETY POWER WINDOW 25A Safety Power Window Module
SPARE 20A -
P/WDW LH 25A Power Window Main Switch, Rear Power Window Switch LH
SPARE 7.5A -
BMS 10A BMS Control Module
BRAKE SW 7.5A Fob Holder, Start Stop Button Switch, PDM, Stop Lamp Switch, Smart Key Module
3 MODULE 7.5A HEV NVLD, TMU, VESS Module, Sport Mode Switch, Active Air Flap
P/WDW RH 25A Power Window Main Switch, Rear Power Window Switch RH
SPARE 10A -
HTD MIRR 10A Driver Power Outside Mirror, Passenger Power Outside Mirror
P/SEAT PASS 20A Passenger Power Seat
S/HEATER FRT 15A Driver Seat Warmer Module, Passenger Seat Warmer Module
PDM 25A PDM
CLOCK 10ASmart Key Module, PDM, BCM, TMU, Clock, Rear Camera Module,
A/V & Navigation Head Unit, Audio, Overhead Console Lamp, AMP, JBL AMP,
Power Outside Mirror Switch
SPARE 10A -
A/CON 7.5A E/R Fuse & Relay Box (Blower Relay), A/C Control Module
S/HTR RR 20A Rear Seat Warmer Switch LH, Rear Seat Warmer Switch RH
SUN ROOF 20A Panorama Sunroof
1 POWER OUTLET 15A Front Power Outlet RH2 MODULE 7.5A Rear Camera Module, BCM

Maintenance
58
7
Engine compartment main fuse panel
Description Fuse rating Protected component
MULTI FUSE
3 B+ 60AI/P Junction Box (Power Window Relay, Fuse - TRUNK 10, S/HEATER FRT 15A,
SAFETY POWER WINDOW 25A, MODULE 3 7.5A, PDM 25A, Power Connector - AUDIO 15A)
IG 1 40A Smart Key - IG 1 Relay, ACC Relay
EMS 40A EMS Box (Fuse - HORN 15A, EWP 3 10A, ECU 1 30A, F/PUMP 20A)
RR HTD 40A Rear Defogger Relay
BLOWER 40A Blower Relay
4 B+60AI/P Junction Box (Fuse - P/SEAT DRI 30A, AMP 30A, BRAKE SW 7.5A, BMS 10A, IPS 2, IPS 3,
IPS 5, IPS 8)
MDPS 80A EPS Control Module
FUSE
2 B+ 50AI/P Junction Box (Fuse - SUNROOF 20A, DR LOCK, IPS 1, IPS 4, IPS 6, IPS 7, IPS 9,
Power Connector - ROOM LP 10A)
WIPER 10A PCM
RR HTD IND 10A A/C Control Module INVERTER 10A Low DC Converter, Hybrid Inverter
BATTERY C/FAN 15A BMS Blower Module
1 TCU 20A PCU
STOP LP 15A SSEM (Stop Signal Electronic Module)
DEICER 20A Deicer Relay
2 ECU 20A PCU
HEV ECU 20A Hybrid Control Unit
IG 2 40A Smart Key - IG 2 Relay
1 AHB 40A AHB Control Module1 OIL PUMP 20A Electric Oil Pump Unit

761
Maintenance
LIGHT BULBS
Use only bulbs of the specified wattage.
✽
✽NOTICE
After heavy, driving rain or washing,
headlight and taillight lenses could
appear frosty. This condition is caused by
the temperature difference between the
lamp inside and outside. This is similar
to the condensation on your windows
inside your vehicle during the rain and
doesn’t indicate a problem with your
vehicle. If the water leaks into the lamp
bulb circuitry, have the vehicle checked
by an authorized HYUNDAI dealer.
WARNING - Working on
the lights
Prior to working on the light, firmly
apply the parking brake, ensure
that the engine start/stop button is
in the OFF position and turn off the
lights to avoid sudden movement
of the vehicle and burning your fin-
gers or receiving an electric shock.
CAUTION
Be sure to replace the burned-out
bulb with one of the same wattagerating. Otherwise, it may causedamage to the fuse or electricwiring system.CAUTION
If you don’t have necessary tools,the correct bulbs and the expertise,consult an authorized HYUNDAIdealer. In many cases, it is difficultto replace vehicle light bulbsbecause other parts of the vehicle must be removed before you canget to the bulb. This is especiallytrue if you have to remove the head-light assembly to
get to the bulb(s).
Removing/installingthe headlight
assembly can result in damage to the vehicle.
WARNING
When you replace the front head-
lamp bulb be careful of the HPCU
system, the high voltage cable
(orange color), and high voltage
components for the hybrid system.
It is very dangerous because the
HPCU has high voltage. Do not
touch high voltage systems or it
could result in the electric shock or
burns or even death.
CAUTION
If your vehicle is equipped withHigh Intensity Discharge (HID)headlights, these headlights con- tain mercury. So if you need to haveyour vehicle disposed, you shouldremove the HID Headlights before disposal. The removed HID head-lights should be recycled, re-used or disposed as hazardous waste.

773
Maintenance
Aluminum wheel maintenance
The aluminum wheels are coated with a
clear protective finish.
Do not use any abrasive cleaner, polish-ing compound, solvent, or wire brushes
on aluminum wheels. They may scratch
or damage the finish.
Clean the wheel when it has cooled.
Use only a mild soap or neutral deter- gent, and rinse thoroughly with water.
Also, be sure to clean the wheels after
driving on salted roads. This helps pre-
vent corrosion.
Avoid washing the wheels with high- speed car wash brushes.
Do not use any cleaners containing alkaline or acid detergents. It may
damage and corrode the aluminum
wheels coated with a clear protective
finish.
Corrosion protection
Protecting your vehicle from corrosion
By using the most advanced design and
construction practices to combat corro-
sion, we produce cars of the highest
quality. However, this is only part of the
job. To achieve the long-term corrosion
resistance your vehicle can deliver, the
owner's cooperation and assistance is
also required.
Common causes of corrosion
The most common causes of corrosion
on your car are:
allowed to accumulate underneath the
car.
Removal of paint or protective coatings by stones, gravel, abrasion or minor
scrapes and dents which leave unpro-
tected metal exposed to corrosion.WARNING
After washing the vehicle, test the
brakes while driving slowly to see if
they have been affected by water. If
braking performance is impaired,
dry the brakes by applying them
lightly while maintaining a slow for-
ward speed.
CAUTION
Do not wash or drive the vehiclewith the under cover removed.Doing so, could result in damage of the hybrid system.

85
Specifications, Consumer information, Reporting safety defects
RECOMMENDED LUBRICANTS AND CAPACITIES
To help achieve proper engine and powertrain performance and durability, use only lubricants of the proper quality.
The correct lubricants also help promote engine efficiency that results in improved fuel economy.
These lubricants and fluids are recommended for use in your vehicle.
*1Refer to the recommended SAE viscosity numbers on the next page.
*2Engine oils labeled Energy Conserving Oil are now available. Along with other additional benefits, they contribute to fuel econo my by reducing
the amount of fuel necessary to overcome engine friction. Often, these improvements are difficult to measure in everyday driving, but in a year’s
time, they can offer significant cost and energy savings.
*
3Yellow engine oil dipstick
*4Red engine oil dipstick
*5If the API service SM engine oil is not available in your country, you are able to use API service SL.
LubricantVolumeClassification
Engine oil *1 *2 (drain and refill)
Recommends4.86 US qt. (4.6 l)*3
API Service SM*5,
ILSAC GF-4 or above
5.07 US qt. (4.8 l)*4
Automatic transaxle fluid6.97 US qt. (6.6 l)
MICHANG ATF SP-IV, SK ATF SP-IV
NOCA ATF SP-IV, HYUNDAI genuine ATF SP4-M or other brands meeting the above specification approved by Hyundai Motor Co.,
Coolant 6.97~7.29 US qt. (6.6~6.9 l)Mixture of antifreeze and water (Ethylene glycol base coolant for aluminum radiator)
Inverter coolant2.39 US qt. (2.26 l)Mixture of antifreeze and water (Ethylene glycol basecoolant for aluminum radiator)
Brake fluid0.7~0.8 US qt. (0.7~0.8 l)FMVSS116 DOT-3 or DOT-4
Fuel17.2 US gal. (65 l)Unleaded gasoline