check engine Hyundai Sonata Hybrid 2016 Service Manual
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2016, Model line: Sonata Hybrid, Model: Hyundai Sonata Hybrid 2016Pages: 708, PDF Size: 25.92 MB
Page 547 of 708

6-9
What to do in an emergency
6
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(1) Low Tire Pressure Telltale/TPMS
Malfunction Indicator
(2) Low Tire Pressure Position Telltale and Tire Pressure Telltale
(Shown on the LCD display)
Check tire pressure
You can check the tire pressure inthe Information Mode on the clus-
ter.
Refer to the "User Settings
Mode" section in chapter 3.
Tire pressure is displayed after a few minutes of driving after initial
engine start up.
If tire pressure is not displayed when the vehicle is stopped, “Drive
to display” message will appear.
After driving, check the tire pres-
sure. The displayed tire pressure values
may differ from those measured
with a tire pressure gauge.
You can change the tire pressure unit in the User Settings Mode on
the cluster.
- psi, kpa, bar (Refer to the "User
Settings Mode" section in
chapter 3).
OLF064003
OLF044147N
OLF064028N
Page 549 of 708

6-11
What to do in an emergency
6
If any of the below happens, have
the system checked by an author-
ized HYUNDAI dealer.
1. The Low Tire Pressure Telltale/TPMS Malfunction Indicator
does not illuminate for 3 sec-
onds when the ignition switch
is placed to the ON position or
engine is running.
2. The TPMS Malfunction Indicator remains illuminated after blink-
ing for approximately 1 minute.
3. The Low Tire Pressure Position Telltale remains illuminated.
Low tire pressure
telltale
Low tire pressure
position and tire
pressure telltale
When the tire pressure monitoring
system warning indicators are illumi-
nated and warning message dis-
played on the cluster LCD display,
one or more of your tires is signifi-
cantly under-inflated. The Low Tire
Pressure Position Telltale will indi-
cate which tire is significantly under-
inflated by illuminating the corre-
sponding position light.
If either telltale illuminates, immedi-
ately reduce your speed, avoid hard
cornering and anticipate increased
stopping distances. You should stop
and check your tires as soon as pos-
sible. Inflate the tires to the proper
pressure as indicated on the vehi-
cle’s placard or tire inflation pressure
label located on the driver’s side cen-
ter pillar outer panel. If you cannot reach a service station
or if the tire cannot hold the newly
added air, replace the low pressure
tire with the spare tire.
The Low Tire Pressure Telltale will
remain on and the TPMS Malfunction
Indicator may blink for one minute
and then remain illuminated (when
the vehicle is driven approximately
20 minutes at speed above 15.5 mph
(25 km/h)) until you have the low
pressure tire repaired and replaced
on the vehicle.
Information
The spare tire is not equipped with a
tire pressure sensor.
i
NOTICE
OLF064028N
Page 562 of 708

6-24
What to do in an emergency
Emergency Towing
(if equipped)
If towing is necessary, we recom-
mend you to have it done by an
authorized HYUNDAI dealer or a
commercial tow truck service.If towing service is not available in an
emergency, your vehicle may be
temporarily towed using a cable or
chain secured to the emergency tow-
ing hook at the rear of the vehicle.
Use extreme caution when towing
the vehicle with a cable or chain. A
driver must be in the vehicle to steer
it and operate the brakes.
Towing should be done only on a
solid ground for a short distance and
at a low speed.
Also, the wheels, axles, power train,
steering and brakes must all be in
good condition.
Always follow these emergency tow-
ing precautions:
Place the Engine Start/Stop button
in the ACC position so the steering
wheel is not locked.
Place the shift lever in N (Neutral).
Release the parking brake.
Depress the brake pedal with more force than normal since you will
have reduced braking perform-
ance.
More steering effort will be required because the power steer-
ing system will be disabled.
Use a vehicle heavier than your own to tow your vehicle.
The drivers of both vehicles should communicate with each other fre-
quently.
Before emergency towing, check that the hook is not broken or dam-
aged.
Fasten the towing cable or chain securely to the hook.
Do not jerk the hook. Apply steady and even force.
OLFH064026N
OLFH064027
■Front
■Rear
Page 565 of 708

7
Maintenance
7
Maintenance
Engine compartment .............................................7-3
Maintenance services ...........................................7-4
Owner's responsibility ......................................................7-4
Owner maintenance precautions ..................................7-4
Owner maintenance ...............................................7-5
Owner maintenance schedule ........................................7-6
Scheduled maintenance services.........................7-8
Explanation of scheduled maintenance
items.......................................................................7\
-24
Engine oil ..............................................................7-27
Checking the engine oil level .......................................7-27
Checking the engine oil and filter ..............................7-28
Engine coolant/inverter coolant .......................7-29
Checking the engine/inverter coolant level .............7-29
Changing engine coolant...............................................7-32
Hybrid starter & generator (HSG) belt.............7-32
Checking the hybrid starter &
generator (HSG) belt ......................................................7-32
Brake fluid ............................................................7-33
Checking the brake fluid level .....................................7-33
Washer fluid .........................................................7-34
Checking the washer fluid level ..................................7-34
Parking brake .......................................................7-34
Checking the parking brake .........................................7-34
Air cleaner ............................................................7-35
Filter replacement ...........................................................7-35
Climate control air filter .....................................7-37
Filter inspection ...............................................................7-37
Wiper blades .........................................................7-39
Blade inspection ..............................................................7-39
Blade replacement ..........................................................7-39
Battery...................................................................7-41
For best battery service................................................7-42
Battery recharging .........................................................7-42
Reset features .................................................................7-43
Tires and wheels ..................................................7-44
Tire care ........................................................................\
....7-44
Recommended cold tire inflation pressures.............7-45
Check tire inflation pressure........................................7-46
Tire rotation .....................................................................7-4\
7
Wheel alignment and tire balance ..............................7-48
Tire replacement .............................................................7-48
Wheel replacement .........................................................7-49
Tire traction ......................................................................7-\
49
Tire maintenance ............................................................7-50
Tire sidewall labeling ......................................................7-50
Tire terminology and definitions.................................7-54
All season tires ................................................................7-57
Summer tires ....................................................................7-57\
7
Page 569 of 708

7-5
7
Maintenance
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The following lists are vehicle checks
and inspections that should be per-
formed by the owner or an authorized
HYUNDAI dealer at the frequencies
indicated to help ensure safe,
dependable operation of your vehicle.
Any adverse conditions should be
brought to the attention of your deal-
er as soon as possible.
These Owner Maintenance vehicle
checks are generally not covered by
warranties and you may be charged
for labor, parts and lubricants used.
Performing maintenance work
on a vehicle can be dangerous.
If you lack sufficient knowledge
and experience or the proper
tools and equipment to do the
work, have it done by an author-
ized HYUNDAI dealer. ALWAYS
follow these precautions for
performing maintenance work:
Park your vehicle on level
ground, move the shift lever
into the P (Park, for automatic
transaxle vehicle) position,
apply the parking brake, place
the Engine Start/Stop button
in the OFF position.
Block the tires (front and back)
to prevent the vehicle from
moving.
Remove loose clothing or jew-
elry that can become entan-
gled in moving parts.
(Continued)
WARNING (Continued)
If you must run the engine
during maintenance, do so
out doors or in an area with
plenty of ventilation.
Keep flames, sparks, or smok-
ing materials away from the
battery and fuel-related parts.
When you open the engine
hood, turn the hybrid system
off. If not, It may result in
death or serious injury
because of the high voltage
flow.
Page 570 of 708

7-6
Maintenance
Owner maintenance schedule
When you stop for fuel:
Check the engine oil level.
Check coolant level in the enginecoolant reservoir.
Check the windshield washer fluid level.
Check for low or under-inflated tires.
While operating your vehicle:
Note any changes in the sound ofthe exhaust or any smell of
exhaust fumes in the vehicle.
Check for vibrations in the steering wheel. Notice if there is any
increased steering effort or loose-
ness in the steering wheel, or
change in its straight-ahead posi-
tion.
Notice if your vehicle constantly turns slightly or “pulls” to one side
when traveling on smooth, level
road.
When stopping, listen and check for unusual sounds, pulling to one
side, increased brake pedal travel
or “hard-to-push” brake pedal.
If any slipping or changes in the operation of your transmission
occurs, check the transmission
fluid level.
Check the automatic transaxle P (Park) function.
Check the parking brake.
Check for fluid leaks under your vehicle (water dripping from the air
conditioning system during or after
use is normal).
At least monthly:
Check coolant level in the enginecoolant reservoir.
Check the operation of all exterior lights, including the stoplights, turn
signals and hazard warning flashers.
Check the inflation pressures of all tires including the spare for tires
that are worn, show uneven wear,
or are damaged.
Check for loose wheel lug nuts.
Be careful when checking your
engine coolant level when the
engine is hot. This may result in
coolant being blown out of the
opening and cause serious
burns and other injuries.
WARNING
Page 585 of 708

7
Maintenance
7-21
Normal maintenance schedule (CONT.)
No check, No service required
❑Automatic transaxle fluid
150,000 miles (240,000 km) or 120 months
❑Inspect vacuum hose
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect drive shafts and boots
❑ Inspect exhaust pipe and muffler
❑ Inspect front brake disc/pads, calipers
❑ Inspect rear brake disc/pads
❑ Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Inspect brake fluid
❑ Inspect fuel filter *
3
❑Inspect fuel lines, fuel hoses and connections
❑ Inspect fuel tank air filter (if equipped) *3
❑Inspect parking brake
❑ Inspect vapor hose and fuel filler cap
❑ Inspect HSG belt *
2
(150,000 miles (240,000 km) or 240 months)
❑ Air intake hose
❑ Replace climate control air filter
(for evaporator and blower unit)
❑ Replace air cleaner filter
❑ Replace engine oil and filter
(150,000 miles (240,000 km) or 240 months)
(Continued)
(Continued)
❑Replace engine coolant
(First, 120,000 miles (192,000 km) or 120 months
after every 30,000 miles (48,000 km) or 24 months)
❑ Replace inverter coolant
(First, 120,000 miles (192,000 km) or 120 months
after every 30,000 miles (48,000 km) or 24 months)
❑ Add fuel additive *
1
(150,000 miles (240,000 km) or 240 months)
*
1: If TOP TIER Detergent Gasoline is not available, one bottle of additive is recommended. Additives are available from
your authorized HYUNDAI dealer along with information on
how to use them. Do not mix other additives.
*
2: Inspect HSG belt for evidence of cuts, crocks, excessive wear or oil saturation and replace if necessary. If drive belt
noise occurred, readjust drive belt tension before replace.
*
3: Fuel filter & Fuel tank air filter are considered to be mainte- nance free but periodic inspection is recommended for this
maintenance schedule depends on fuel quality. If there are
some important safety matters like fuel flow restriction,
surging, loss of power, hard starting problem etc, replace
the fuel filter immediately regardless of maintenance sched-
ule and consult an authorized HYUNDAI dealer for details.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
Page 588 of 708

7-24
Maintenance
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Engine oil and filter
The engine oil and filter should be
changed at the intervals specified in
the maintenance schedule. If the car
is being driven in severe conditions,
more frequent oil and filter changes
are required.
HSG (Hybrid starter & genera-
tor) belt
The HSG belt should be changed at
the intervals specified in the mainte-
nance schedule.
Fuel filter
A clogged filter can limit the speed at
which the vehicle may be driven,
damage the emission system and
cause multiple issues such as hard
starting. If an excessive amount of
foreign matter accumulates in the
fuel tank, the filter may require
replacement more frequently. After
installing a new filter, run the engine
for several minutes, and check for
leaks at the connections. Fuel filters
should be installed by an authorized
HYUNDAI dealer.
Fuel lines, fuel hoses and con-
nections
Check the fuel lines, fuel hoses and
connections for leakage and dam-
age. Have an authorized HYUNDAI
dealer replace any damaged or leak-
ing parts immediately.
Vapor hose and fuel filler cap
The vapor hose and fuel filler cap
should be inspected at those inter-
vals specified in the maintenance
schedule. Make sure a new vapor
hose or fuel filler cap is correctly
replaced.
Air cleaner filter
A genuine HYUNDAI air cleaner filter
is recommended when the filter is
replaced.
Spark plugs
Make sure to install new spark plugs
of the correct heat range.
Page 589 of 708

7-25
7
Maintenance
Cooling system
Check cooling system components,
such as radiator, coolant reservoir,
hoses and connections for leakage
and damage. Replace any damaged
parts.
Engine coolant/Inverter
coolant
The coolant should be changed at
the intervals specified in the mainte-
nance schedule.
Automatic transaxle fluid
Automatic transaxle fluid should not
be checked under normal usage con-
ditions. But in severe conditions, the
fluid should be changed at an author-
ized HYUNDAI dealer in accordance
to the scheduled maintenance at the
beginning of this chapter.
Automatic transaxle fluid color is
basically red.
As the vehicle is driven, the auto-
matic transaxle fluid will begin to
look darker. This is a normal con-
dition and you should not judge
the need to replace the fluid based
upon the changed color.
Brake hoses and lines
Visually check for proper installation,
chafing, cracks, deterioration and
any leakage. Replace any deteriorat-
ed or damaged parts immediately.
Brake fluid
Check brake fluid level in the brake
fluid reservoir. The level should be
between the MIN and the MAX
marks on the side of the reservoir.
Use only hydraulic brake fluid con-
forming to DOT 3 or DOT 4 specifi-
cation.
Parking brake
Inspect the parking brake system
including the parking brake pedal
and cables.
NOTICE
The use of a non-specified fluid
could result in transaxle mal-
function and failure. Use only
the specified automatic
transaxle fluid (refer to
“Recommended Lubricants and
Capacities” in chapter 8).
CAUTION
Page 590 of 708

7-26
Maintenance
Brake discs, pads, calipers
and rotors
Check the pads for excessive wear,
discs for run out and wear, and
calipers for fluid leakage.
Exhaust pipe and muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks, dete-
rioration, or damage. Start the
engine and listen carefully for any
exhaust gas leakage. Tighten con-
nections or replace parts as neces-
sary.
Suspension mounting bolts
Check the suspension connections
for looseness or damage. Retighten
to the specified torque.
Steering gear box, linkage &
boots/lower arm ball joint
With the vehicle stopped and the
hybrid system off, check for exces-
sive free-play in the steering wheel.
Check the linkage for bends or dam-
age. Check the dust boots and ball
joints for deterioration, cracks, or
damage.
Replace any damaged parts.
Drive shafts and boots
Check the drive shafts, boots and
clamps for cracks, deterioration, or
damage. Replace any damaged
parts and, if necessary, repack the
grease.
Air conditioning refrigerant
Check the air conditioning lines and
connections for leakage and damage.