service Hyundai Terracan 2004 Owner's Guide

DO-IT-YOURSELF MAINTENANCE
6-8
G050B01A-DAT Recommended Engine Coolant
35% 65%
40% 60%
50% 50%
60% 40%
Ambient
temperature °C ( °F)-15 (5)
-25 (-13) -35 (-31)-45 (-49)
Antifreeze solution Water
Engine Coolant concentration
G050B01HP
G050C01A-AAT
To Check the Coolant Level
G050C01HP
Use a high quality ethylene-glycol coolant in a 50/50 mix with water. The engine coolant should be compatible with aluminum engine parts. Additional corrosion inhibitors or additives should not be used. The cooling system must be main- tained with the correct concentration and type of engine coolant to prevent freezing and corro-
Gasoline or Diesel (2.5 TCI)
G050B03HP
Diesel (2.9 CRDi) sion. Never allow the concentration of anti- freeze to exceed the 60% level or go below the 35% level, otherwise damage to the cooling system may result. For proper concentration when adding or replacing the engine coolant, refer to the following table.
8. Start the engine and check to be sure no oil
is leaking from the drain plug or oil filter.
9. Shut off the engine and recheck the oil level. NOTE: Always dispose of used engine oil in anenvironmentally acceptable manner. It is sug- gested that it be placed in a sealed container and taken to a service station for reclama- tion. Do not pour the oil on the ground or put it into the household trash. WARNING: Used motor oil may cause irritation or can- cer of the skin if left in contact with the skin for prolonged periods of time. Wash your hands thoroughly with soap and warm wa- ter as soon as possible after handling used oil. G050A01A-AAT CHECKING AND CHANGING THE EN- GINE COOLANT WARNING: Do not remove the radiator cap when the engine is hot. When the engine is hot, the engine coolant is under pressure and may erupt through the opening if the cap is removed. You could be seriously burned if you do not observe this precaution. Do not remove the radiator cap until the radiator is cool to touch.

DO-IT-YOURSELF MAINTENANCE
6-14 G130A01A-AAT CHECKING THE CLUTCH FLUID To Check the Clutch Fluid
G130A01HP
The clutch fluid level in the master cylinder should be checked when performing other un- der hood services. The system should be checked for leakage at the same time. Check to make certain that the clutch fluid level is always between the "MAX" and "MIN" level markings on the fluid reservoir. Fill as required. Fluid loss indicates a leak in the clutch system which should be inspected and repaired immediately. Consult your Hyundai dealer.
G120E02A-AAT Adding Brake Fluid
WARNING: Handle brake fluid carefully. It can damage your vision if it gets into your eyes. Use only DOT 3 or DOT 4 specification fluid from a sealed container. Do not allow the fluid can or reservoir to remain open any longer than required. This will prevent entry of dirt and moisture which can damage the brake sys- tem and cause improper operation.
G120E01HP
G120D01A-AAT To Check the Fluid LevelThe fluid level in the brake fluid reservoir should be checked periodically. The level should be between the "MIN" and "MAX" marks on the side of the reservoir. If the level is at or below the "MIN" mark, carefully add fluid to bring it up to "MAX". Do not overfill.
To add brake fluid, first wipe away any dirt then
unscrew the fluid reservoir cap. Slowly pour therecommended fluid into the reservoir. Do not overfill. Carefully replace the cap on the reser- voir and tighten.
G120A01A-AAT CHECKING THE BRAKESCAUTION: Because brakes are essential to the safe operation of the car, it is suggested that they be checked and inspected by your Hyundai dealer. The brakes should be checked and inspected for wear at those intervals specified in the vehicle mainte- nance schedule in Section 5. G120B02A-AAT Checking the Brake Fluid Level WARNING: Use caution when handling brake fluid. It can damage your vision if it gets into your eyes. It will also damage your vehicle’s paint if spilled on it and not removed immediately. G120C02A-AAT Recommended Brake FluidUse only hydraulic brake fluid conforming to DOT 3 or DOT 4 specifications in your braking system. Follow the instructions printed on the container.
engine room with the engine running, sincethe high currents in the Common Rail sys- tem produce considerable magnetic fields.

INDEX 10-3
High-Mounted Rear Stoplight ............................................................
1-62
Hood Release ................................................................................... 1-63
Horn .................................................................................................. 1-64
I Ignition Switch ..................................................................................... 2-2
Immobilizer System .................................................................... 1-3 ~ 1-6
Limp Home Procedures ....................................... 1-3 ~ 1-4, 1-5 ~ 1-6
Key ........................................................................................... 1-3, 1-4
Instrument Cluster and Indicator ............................................ 1-35 ~ 1-38
Instrument Panel Light Control (Rheostat) .......................................1-52
Instruments and Controls ................ ..................................................1-34
Intermittent Wiper .............................................................................. 1-50
J Jump Starting ...................................................................................... 3-1
K
Key ...................................................................................................... 1-2 If you lose your keys .................................................................... 3-11
Positions .......................................................................................... 2-2
L
Light Bulbs Replacement ................ ..................................................6-23
Limited-Slip Differential ..................................................................... 2-13Luggage Compartment
Cargo Security Screen .................................................................. 1-61
Light ............................................................................................... 1-60
Net ................................................................................................. 1-60
MMaintenance Intervals Explanation of scheduled maintenance items ........................ 5-7 ~ 5-8
Maintenance under severe usage conditions ................................. 5-6
Scheduled maintenance ......................................................... 5-2 ~ 5-5
Service requirements ...................................................................... 5-1
Mirrors
Day-night inside rearview ................................................... 1-58 ~ 1-59
Outside rear view .......................................................................... 1-56
Multimeter ............................................................................... 1-45 ~ 1-47
Altimeter ........................................................................................ 1-46
Azimuth compass .......................................................................... 1-45
Barometer ...................................................................................... 1-47
Digital Clock .................................................................................. 1-47
Relative altimeter ........................................................................... 1-46
O Odometer .......................................................................................... 1-44
P Parking Brake ................................................................................... 1-59
Part-time 4WD Operation ......................................................... 2-9 ~ 2-10
Power Driver's Seat .......................................................................... 1-13

DA030A1-EResponsibilty For Maintenance
It is the responsibility of the vehicle owner/driver to ensure that all routine maintenance services are undertaken in line with the recommendations specified in Section 5 of thismanual. In addition, in order to ensure continued validity of the new vehicle warrantyand safe operation of the vehicle, non scheduled maintenance/running repairs shouldbe undertaken at the earliest available opportunity. Under severe operating conditions, more frequent maintenance is required. Details of the maintenance schedule for such conditions are also given in section 5. It is recommended that all maintenance operations and repairs are entrusted to a franchised Hyundai dealer to ensure that the latest repair methods, specialized toolingand genuine Hyundai parts are used to ensure the continued reliability and safety ofthe vehicle.

A040A02P-EATFOREWORD
Hyundai Motor Company wish to take this opportunity to thank you for purchasing a Hyundai product and to welcome you to the ever increasing number of discriminating motorists who drive Hyundai vehicles. The advanced engineering and construction methods employed during both design and production of the Hyundai marque are something of which we are proud, and this commitment to providing a high quality product is supported by a comprehensive after sales andwarranty service of which we are equally proud. This owner's manual will introduce the operating and maintenance requirements for the vehicle and it is recommended that it is carefully read to ensure that the maximum performance and durability along with safe and satisfactory operationare obtained. The recommended routine maintenance servicing along with any running repairs that may be required should be entrusted to a franchised Hyundai dealer to ensure that only the latest methods and genuine Hyundai replacement parts are used for the continued reliability, safety and performance of the vehicle. Should any question or query exist regarding any aspect of your Hyundai please contact the nearest Hyundai dealer who will be only too pleased to assist wherever possible. Note: This owners manual should be considered as part of the vehicle and should be kept in the vehicle at all times for
ease of reference. In the event of the vehicle being sold please ensure that this manual is left in the vehicle for the reference of the new owner .
CAUTION: Severe engine and transmission damage may result from the use of poor quality fuels and
lubricants that do not meet Hyundai specifications. You must always use high quality fuels and lubricants that meet the specifications listed on Page 9-3 in the Vehicle Specifications section of the Owner's Manual. Copyright 2003 Hyundai Motor Company. All rights reserved. No part of this publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the prior written permission of Hyundai MotorCompany.

A100A01L-GAT
GUIDE TO HYUNDAI GENUINE PARTS
1. What are Hyundai Genuine Parts? Hyundai Genuine Parts are the same parts used by Hyundai Motor Compa-ny to manufacture vehicles. They aredesigned and tested for the optimumsafety, performance, and reliability toour customers.
2. Why should you use genuine parts? Hyundai Genuine Parts are engineeredand built to meet rigid original manu-facturing requirements. Using imita-tion, counterfeit or used salvage partsare not covered under the Hyundai New Vehicle Limited Warranty or anyother Hyundai warranty. In addition,any damage to or failure of GenuineHyundai Parts caused by the installa-tion or failure of an imitation, counter-feit or used salvage part is not cov-ered by Hyundai Motor Company.
3. How can you tell if you purchasing Hyundai Genuine Parts? Look for the Hyundai Genuine Parts Logo on the package (see below). The export specifications are written in English only. Hyundai Genuine Parts are only soldthrough authorized Hyundai Dealer-ship and Service Center.
A100A01LA100A02LA100A04L
A100A03L

CONTROLS AND EQUIPMENT
1- 26 tion key is turned to "ON" or if it remains illuminated after blinking for approxi-mately 6 seconds, or if it illuminates whilstthe vehicle is being driven, please havean authorized Hyundai dealer inspect thepre-tensioner seat belts and SRS airbagsystem as soon as possible.
WARNING:
o Pre-tensioners are designed to operate only one time. After activation, pre-tensioner seat belts must be replaced.All seat belts, of any type, should alwaysbe replaced after they have been wornduring a collision.
o The pre-tensioner seat belt assembly mechanisms become hot during activa-tion. Do not touch the pre-tensioner seatbelt assemblies for several minutes afterthey have been activated.
o Do not attempt to inspect or replace the pre-tensioner seat belts yourself. Thismust be done by an authorized Hyundaidealer.
o Do not strike the pre-tensioner seat belt assemblies.
o Do not attempt to service or repair the pre-tensioner seat belt system in anymanner.
o Improper handling of the pre-tensioner seat belt assemblies, and failure to heedthe warnings to not strike, modify, insp-ect, replace, service or repair the pre-tensioner seat belt assemblies may lead to improper operation or inadvertent ac-tivation and serious injury.
o Always wear seat belts when driving or riding in a motor vehicle.
NOTE:
o Both the driver's and front passenger's pre-tensioner seat belts will be activatedin certain frontal collisions. The pre-tensioner seat belts can be activated aloneor, where the frontal collision is severeenough, together with the airbags.
o When the pre-tensioner seat belts are activated, a loud noise may be heard andfine dust, which may appear to be smoke,may be visible in the passenger compart-ment. These are normal operating condi-tions and are not hazardous.
o Although it is harmless, the fine dust may cause skin irritation and should notbe breathed for prolonged periods. Washyour hands and face thoroughly after anaccident in which the pre-tensioner seatbelts were activated.
CAUTION:
o Because the sensor that activates the SRS airbag is connected with pre-tensioner seat belt, the SRS airbag warn-ing light on the instrument panel willblink for approximately 6 seconds afterthe ignition key has been turned to the"ON" position, and then it should turnoff.
o If pre-tensioner seat belt is not working properly, this warning light will illumi-nate even if there is no malfunction of theSRS airbag. If the SRS airbag warninglight does not illuminate when the igni-
AIR
BAG
Your Hyundai is equipped with a Supplemental Restraint (Airbag) System. The indications ofthe system's presence are the letters "SRS AIRBAG" embossed on the airbag pad cover in thesteering wheel and the passenger's side frontpanel pad above the glove box. The Hyundai SRS consists of airbags installed under the pad covers in the centre of thesteering wheel and the passenger's side frontpanel above the glove box. The purpose of theSRS is to provide the vehicle's driver and/or the
B240A01HP
Driver's Airbag
B240A02Y-EAT
SUPPLEMENTAL RESTRAINT (AIRBAG)
SYSTEM

CONTROLS AND EQUIPMENT1- 27
B240B02A-EAT SRS Components and Functions
B240B01L-D
The SRS consists of the following components:
- Driver's Airbag Module
- Passenger's Airbag Module
- Knee Bolster
- SRS Service Reminder Indicator (SRI)
- SRS Control Module (SRSCM)
The SRSCM continually monitors all elements
whilst the ignition is "ON" to determine if a frontal or near-frontal impact is severe enoughto require airbag deployment.o Front airbags are not intended to deploy in side-impact, rear-impact or rollover crashes. In addition, airbags will not nor-mally deploy in frontal crashes below thedeployment threshold speed.
o For maximum safety protection in all types of crashes, all occupants includingthe driver should always wear their seatbelts whether or not an airbag is alsoprovided at their seating position to mini-mize the risk of severe injury or death inthe event of a crash. Do not sit or leanunnecessarily close to the airbag whilstthe vehicle is in motion.
o The SRS airbag system must deploy very rapidly to provide protection in a crash. Ifan occupant is out of position because ofnot wearing a seat belt, the airbag mayforcefully contact the occupant causingserious or fatal injuries.
front passenger with additional protection thanthat offered by the seat belt system alone, incase of a frontal impact of sufficient severity.
NOTE: Be sure to read information about the SRS
on the labels provided on the reverse of the sun visor and in the glove box.
WARNING:
o As its name implies, the SRS is designed to work with, and be supplemental to, thedriver's and the passenger's three pointseat belt systems and is not a substitutefor them. Therefore your seat belts mustbe worn at all times whilst the vehicle isin motion. The airbags deploy only incertain frontal impact conditions severeenough to likely cause significant injuryto the vehicle occupants.
o The SRS is designed to deploy the airbags only when an impact is sufficiently se-vere and when the impact angle is lessthan 30° from the forward longitudinalaxis of the vehicle and will not deploy inside, rear or rollover impacts. Addition-ally, the airbags will only deploy once.Thus, seat belts must be worn at alltimes.
o Front airbags are not intended to deploy in light collisions in which protection canbe provided by the seat belt alone.
B240C01HP
Rear impact
Side impact Rollover

CONTROLS AND EQUIPMENT
1- 28
Upon deployment, tear seams molded directly into the pad covers will separate under pres-sure from the expansion of the airbags. Furtheropening of the covers then allows full inflation ofthe airbags. A fully inflated airbag in combination with a properly worn seat belt slows the driver's or thepassenger's forward motion, thus reducing the risk of head or chest injury. After complete inflation, the airbag immediately starts deflating, enabling the driver to maintainforward visibility.
B240B02L-D
The SRS service reminder indicator (SRI) on
the instrument panel will blink for about 6 sec- onds after the ignition key is turned to the "ON"position or after the engine is started, afterwhich the SRI should go out.
The airbag modules are located both in the
centre of the steering wheel and in the frontpassenger's panel above the glove box. Whenthe SRSCM detects a considerable impact tothe front of the vehicle, it will automaticallydeploy the airbags.B240B03L-D
CAUTION: When installing a container of liquid airfreshener inside a vehicle, do not place itnear the instrument cluster nor on the in-strument panel pad surface. If there is anyleakage from the air freshener onto theseareas (instrument cluster, instrument panelpad or air ventilator), it may damage theseparts. If the liquid from the air freshenerdoes leak onto these areas, wash them withwater immediately.
B240B01HP.DAG
Passenger's Airbag

CONTROLS AND EQUIPMENT1- 29
B240C01HP-GAT SRS CareThe SRS is virtually maintenance-free and so
there are no parts you can safely service by yourself. The entire SRS system must be in-
spected by an authorized Hyundai dealer 10years after the date that the vehicle was man-ufactured.
Any work on the SRS system, such as remov-
ing, installing, repairing, or any work on thesteering wheel must be performed by a quali-
fied Hyundai technician. Improper handling ofthe SRS system may result in serious personal
injury. WARNING:
o Extreme Hazard! Do not use a rearward facing restraint on a seat protected by anairbag in front of it!
o Modification to SRS components or wir- ing, including the addition of any kind ofbadges to the pad covers or modifica-
tions to the body structure, can adverse-ly affect SRS performance and lead topossible injury.
o For cleaning the airbag pad covers, use only a soft, dry cloth or one which hasbeen moistened with plain water. Sol-
vents or cleaners could adversely affectthe airbag covers and proper deploy-ment of the system.
o No objects should be placed over or near the airbag modules on the steering wheel,instrument panel, and the front passen-
ger's panel above the glove box, becauseany such object could cause harm if the
YT10355A
Passenger's Airbag
B240B05L-D
WARNING:
o When the SRS is activated, there may be a loud noise and fine dust will be re- leased throughout the vehicle. These con-ditions are normal and are not hazard-ous. However, the fine dust generatedduring airbag deployment may cause skinirritation. Be sure to wash your handsand face thoroughly with lukewarm wa-ter and a mild soap after an accident inwhich the airbags were deployed.
o The SRS can function only when the ignition key is in the "ON" position. If theSRS SRI does not come on, or continu-ously remains on, after flashing for about6 seconds when the ignition key is turnedto the "ON" position, or after the engineis started, or comes on whilst driving, theSRS is not working properly. If this oc-curs, have your vehicle immediately in-spected by your Hyundai dealer. o Before you replace a fuse or disconnect
a battery terminal, turn the ignition key tothe "LOCK" position or remove the igni-tion key. Never remove or replace the airbag related fuse(s) when the ignition keyis in the "ON" position. Failure to heedthis warning will cause the SRS SRI toilluminate.