power steering fluid Hyundai Terracan 2004 Owner's Manual

VEHICLE MAINTENANCE REQUIREMENTS 5-5
I
R I I I I I I I I I II I I I
R
I
GENERAL MAINTENANCE COOLING SYSTEM COOLANT MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSIONFLUID AND FILTER BRAKE HOSES AND LINES BRAKE FLUIDREAR BRAKE DRUMS/LININGS, PARKING BRAKE BRAKE PADS, CALIPERS AND ROTORS EXHAUST PIPE AND MUFFLERSUSPENSION MOUNTING BOLTS STEERING GEAR BOX, LINKAGE & BOOTS/ LOWER ARM BALL JOINT, UPPER ARM BALL JOINTPOWER STEERING PUMP AND HOSES DRIVE SHAFTS AND BOOTS AIR CONDITIONING REFRIGERANTTRANSFER CASE OIL *1 AXLE GEAR OIL *1 PROPELLAR SHAFT CLEAN, BOLT RETIGHTENAIR CONDITIONER FILTER (For Evaporator and Blower Unit)
1 2 3 4 5 67 8 9
10 11 12 13 1415 16 1718
F030C05HP-GAT
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
Note : (1) FOR EVERY 24 MONTHS OR 45,000 KM, WHICHEVER OCCURS FIRST : "R"
(2) FOR EVERY 12 MONTHS OR 20,000 KM, WHICHEVER OCCURS FIRST : "R"
*1. Transfer Case Oil and Axle Gear Oil should be changed anytime they have been submerged in water.
NO. DESCRIPTION
I
R I I I I I I I I I II I I I I I15 12 30 24
45 36 60 4875 60
90 72105
84 120
96KILOMETERS X 1000 MONTHS
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R I I I I I I I I I II I I I I I I I I I I I I I II I I I
I I I I I I I I II I I
R I I I I I I I I II I I II
R I
R I I I I I I I II I I I I I I I I I I I I I II I I
R
European Community Only Except European Community
See Note (1)Gasoline Engine Diesel Engine
See Note (2)

DO-IT-YOURSELF MAINTENANCE 6-1
6. DO-IT-YOURSELF MAINTENANCE G010A01HP-GAT GASOLINE ENGINE COMPARTMENT (3.5 V6)
1. Fuse and Relay box
2. Battery
3. Engine cover
4. Brake fluid reservoir5. Power steering fluid reservoir
6. Windshield washer fluid reservoir
7. Air cleaner
8. Radiator cap
9. Engine oil filler cap10. Automatic Transmission fluid level dipstick
(Vehicle with Automatic Transmission)
11. Engine oil level dipstick
12. Engine Coolant reservoir cap G010A02HP
1
2
4
56 7 89 1 011
6
1 CAUTION: When inspecting or servicing the
engine, you should handle toolsand other heavy objects carefully so that the plastic cover of the engine is not damaged.
312

DO-IT-YOURSELF MAINTENANCE
6-2
G010B01HP-GAT DIESEL ENGINE COMPARTMENT (2.5 TCI) G010B02HP
1. Fuse and Relay box
2. Battery
3. Automatic Transmission fluid level dipstick (Vehicle with Automatic Transmission)
4. Engine oil filler cap 5. Engine oil level dipstick
6. Engine cover
7. Brake fluid reservoir
8. Clutch fluid reservoir (If installed)
9. Power steering fluid reservoir
10. Windshield washer fluid reservoir
11. Air cleaner
12. Radiator cap
13. Fuel filter
14. Engine Coolant reservoir cap
121
CAUTION: When inspecting or servicing the engine, you should handle tools and other heavy objects carefully so that the plastic cover of the engine is not damaged.345 7 86
91 0 1 1 1 2 13 14

DO-IT-YOURSELF MAINTENANCE 6-3
G010C01HP-GAT DIESEL ENGINE COMPARTMENT (2.9 CRDi) G010C02HP
1. Fuse and Relay box
2. Battery
3. Engine oil level dipstick
4. Engine cover 5. Engine oil filler cap
6. Brake fluid reservoir
7. Windshield washer fluid reservoir
8. Air cleaner
9. Radiator cap10. Automatic Transmission fluid level dipstick
(Vehicle with Automatic Transmission)
11. Fuel filter
12. Power steering fluid reservoir
13. Engine Coolant reservoir cap
12 3 5
6
78 9 1 0 121
CAUTION: When inspecting or servicing the
engine, you should handle toolsand other heavy objects carefully so that the plastic cover of the engine is not damaged.
4
13
11

DO-IT-YOURSELF MAINTENANCE
6-4
G020A01A-AAT GENERAL CHECKS Engine Compartment The following should be checked regularly:
o Engine oil level and condition
o Transmission fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery condition
o Air filter condition G020B01A-AAT Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (including
spare tire) G020C01A-AAT Vehicle InteriorThe following should be checked each time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heating system operation (and air
conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transmission operation, including clutch operation
o Automatic transmission operation, including "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation If you notice anything that does not operate correctly or appears to be functioning incorrect- ly, inspect it carefully and seek assistance from your Hyundai dealer if service is needed. G030A01A-AAT CHECKING THE ENGINE OILEngine oil is essential to the performance and service of the engine. It is suggested that you check the oil level at least once a week in normal use and more often if you are on a trip or driving in severe conditions. G030B03HP-GAT Recommended Oil 1. Gasoline Engine
(1) Select engine oil of the proper SAE viscosity
number according to the atmospheric tem- perature. Recommended viscosity is given in the fol- lowing illustration.
G030B01HP
NOTE: SAE 5W-20 is not recommended for sus- tained high speed vehicle operation.
Gasoline Engine

DO-IT-YOURSELF MAINTENANCE
6-20
G220B01A-AAT Checking Engine Cooling FanThe engine cooling fan should come on auto- matically if the engine coolant temperature is high. G220C01A-AAT Checking Condenser Cooling FanThe condenser cooling fan should come on automatically whenever the air conditioning is in operation. G230A03A-AAT POWER STEERING FLUID LEVEL
G230A01HP
Gasoline or Diesel (2.5 TCI)
o Charge batteries only in a well ventilated
area.
o Do not permit flames, sparks or smoking in the area.
o Keep children away from the area. G210B01A-AAT Checking the BatteryKeep the battery clean. Any evidence of corro- sion around the battery posts or terminals should be removed using a solution of household bak- ing soda and warm water. After the battery terminals are dry, cover them with a light coat- ing of grease. G220A01A-AAT CHECKING ELECTRIC COOLING FANS WARNING: The cooling fan is controlled by engine cool- ant temperature and may sometimes oper- ate even when the engine is not running. Use extreme caution when working near the blades of the cooling fan, so that you are not injured by a rotating fan blade. As the en- gine coolant temperature decreases the fan will automatically shut off. This is a normal condition.
G210A01A-AAT CHECKING THE BATTERYWARNING: Batteries can be dangerous! When working with batteries, carefully observe the follow- ing precautions to avoid serious injuries. The fluid in the battery contains a strong solu- tion of sulfuric acid, which is poisonous and highly corrosive. Be careful not to spill it on yourself or the car. If you do spill battery fluid on yourself, immediately do the following:
o If battery fluid is on your skin, flush the
affected areas with water for at least 15 minutes and then seek medical assistance.
o If battery fluid is in your eyes, rinse out your eyes with water and get medical assistanceas soon as possible. While you are being driven to get medical assistance, continue to rinse your eyes by using a sponge or soft cloth saturated with water.
o If you swallow battery fluid, drink a large quantity of water or milk followed by milk ofmagnesia, eat a raw egg or drink vegetable oil. Get medical assistance as soon as possible.
While batteries are being charged (either by a battery charger or by the vehicle’s alternator), they produce explosive gases. Always observe these warnings to prevent injuries from occur- ring:

DO-IT-YOURSELF MAINTENANCE 6-21
G350A01HP-GAT BLEEDING THE FUEL SYSTEM
(FOR DIESEL ENGINE (2.5 TCI))
E090A01HP
The fuel system should be bled to remove air as described in the illustration if the fuel supply is exhausted during travel, when the fuel filter is replaced, or if the vehicle is not used for a long time.
G240A01A-AAT POWER STEERING HOSESIt is suggested that you check the power steer- ing hose connections for fluid leakage at regular intervals. The power steering hoses should be replaced if there is severe surface cracking, pulling, scuffing or worn spots. Deterioration of the hose could cause premature failure.
NOTE: Do not start the engine when the powersteering oil reservoir is empty.
2. Pump the hand pump until there are no more
bubbles in the fuel coming out of the air plug. When doing this, place a cloth around the air plug to prevent the escaping fuel from spew- ing about.
3. Tighten the air bleed bolt when there are no more bubbles in the fuel.
4. Continue pumping until the hand pump be- comes stiff.
5. Finally, check to be sure that there is no leakage of fuel.If in doubt, consult your nearest authorizedHYUNDAI dealer.
WARNING:
(1) Do not smoke or have any other open flame near the vehicle while bleeding the fuel system.
E090A02HP
1. Loosen the air bleed bolt at the top of the fuel
filter with a flat-bladed screwdriver or equiva- lent.
The power steering fluid level should be checked daily. To check the power steering fluid level, be surethe ignition is "OFF", then check to make cer- tain that the power steering fluid level is be- tween the "MAX" and "MIN" level markings on the fluid reservoir. NOTE: Grinding noise from the power steering pump may be heard immediately after the engine is started in extremely cold condi- tions (below - 20°C). If the noise stops dur- ing warm up, there is no abnormal function in the system. If is due to a power steering fluid characteristic in extremely cold condi- tions. Recommended Fluid Use PSF-3 type fluid.
G230A02HP
Diesel (2.9 CRDi)

VEHICLE SPECIFICATIONS
9-4 Oil & Grease Standard
HYUNDAI GENUINE PARTS MTF 75W/90 (API GL-4) MOBIL DEXRON-IIATF DEXRON-IIIHYPOID GEAR OIL API GL-5 or HIGHER,SAE 80W[BELOW -30°C(-22°F)]/90W[ABOVE -30°C(-22°F)]MITSUBISHI GENUINE GEAR OIL PART NO. 8149630EX orCASTROL HYPOY LS(2.5 TCI)MOBIL INFILREX 33 (2.9 CRDi or 3.5 V6)HYPOID GEAR OIL API GL-5 or HIGHER,SAE 80W[BELOW -30°C(-22°F)]/90W[ABOVE -30°C(-22°F)]Ethylene glycol base for aluminum radiatorPSF-3 TYPE FLUIDDOT 3, DOT 4 or Equivalent
Q’ty (liter)
2.5 (2.5 TCI), 3.2 (2.9 CRDi or 3.5 V6) 8.2 (2.5 TCI), 11.8 (2.9 CRDi ), 10.5 (3.5 V6)1.42Part-time 4WD:1.8Full-time 4WD: 1.3 NO.7:2.6, NO.7.5:2.88(2.5 TCI), 9(2.9 CRDi), 11(3.5 V6) 1.3As required
Item
Transmission fluid Transfer case oil Front axle gear oil Rear axle gear oil Coolant Power steering gear oilBrakes and clutch fluid
Manual Auto
With LSD Without LSD
J080A06HP-GAT LUBRICATION CHART

INDEX
10-4 Power
Outlet ..................................................................................... 1-51
Power Steering Fluid Level ............................................................... 6-20
R Rear Seat Warning........................................................................... 1-18
Rear Window Defroster Switch ......................................................... 1-51
Roof R ack ......................................................................................... 1-61
S Seat Belts 3-Point system ................................................................... 1-20 ~ 1-21
2-Point Sta tic Type ....................................................................... 1-22
Adjusting your seat belt ................................................................ 1-21
Care of seat belts ......................................................................... 1-19
Precautions ................................................................................... 1-18
Pretensioner Seat Belt ................ ..................................................1-28
Seat Warmer ..................................................................................... 1-14
Second Seat Adjustable Headrests .................................................................... 1-15
Folding Rear Seatback and Seat Cushion ........................1-15 ~ 1-16
Side Under View Mirror .................................................................... 1-58
Sound Brake Pad Wear Warning Sound .................................................1-43
Spark Plugs ...................................................................................... 6-10
Speedometer ..................................................................................... 1-43
Starting Procedure .............................................................................. 2-3Steering Wheel Free play ....................................................................................... 6-17Steering Wheel Tilt
Lever ................................................................. 1-64
Stereo Radio Operation (H240, H280) ............. 1-82 ~ 1-84, 1-87 ~ 1-89
Stereo Sound System ............................................................ 1-80 ~ 1-81
Sun roof ................................................................................. 1-54 ~ 1-55
Sun visor ........................................................................................... 1-63
Sunshade .......................................................................................... 1-54
T Tachometer ....................................................................................... 1-44
Tail Gate ........................................................................................... 1-59
Theft-Alarm system .................................................................. 1-8 ~ 1-10
Third Seat
Adjusting Seatback Angle ............................................................. 1-16
Folding Rear Seatback and seat cushion .....................................1-18
To get in and out of the third seat ................................................ 1-17
Tires Balancing ......................................................................................... 8-2
Chains ............................................................................................. 8-2
Changing a flat tire ................................................................. 3-4 ~ 3-9
If you have a f lat tire ....................................................................... 3-4
Information ....................................................................................... 8-1
Pressure .......................................................................................... 8-1
Replacement ................................................................................... 8-3
Rotation ........................................................................................... 8-2
Snow tires ....................................................................................... 8-2
Spare tire ......................................................................................... 3-3 Traction ........................................................................................... 8-2

DRIVING YOUR HYUNDAI
2- 16 ZC170E1-E
Windscreen Washers & Wipers
The windscreen washer bottle should be filled with a solution of water and a proprietary winterscreen wash additive. The windscreen wipersshould not be used if the blades are frozen tothe windscreen or if they are covered withsnow, before this is removed. NOTE: Never allow undiluted screen washer fluid additive to spill upon the paintwork or useengine coolant anti-freeze since damage tothe paintwork may result.
o When driving in extreme conditions, the windscreen wiper blades may fail to clearthe screen properly due to the formation ofice upon the blade edge. It will therefore benecessary to periodically remove such iceto restore their efficiency.
o If the power operated door mirrors become frozen, attempts to adjust these may dam-age the mechanism.
o The formation of snow or ice build up inside the wheel arches may interfere with theroadwheels or steering mechanism. In suchinstances, unusual noises or an increase insteering effort may result. Therefore, ensurethat the wheelarches are checked periodi-cally and any accumulated snow or ice re-moved.
ZC170B1-E
Electrical System
Winter conditions impose severe demands upon
vehicle electrical systems, particularly the charg-ing circuit. The battery condition and perfor-mance along with the alternator performanceand drive belt condition should be checked priorto the onset of winter.
YC170C1-E
Anti-freeze/Corrosion inhibitor The cooling system must always contain anEthylene-Glycol based anti-freeze solution. Thesystem is filled during manufacture with solu-tion of the correct strength which should bechecked before the onset of winter and adjust-ed or changed as required. NOTE: The anti-freeze solution contains a corro- sion inhibitor to prevent degradation of thealuminium castings contained within theengine. Therefore, never, drain the systemand refill with water only. In addition, anti-freeze solution must ALWAYS be used in vehicles fitted with air conditioning,to prevent the heater matrix from freezing andsubsequently bursting with the refrigeration sys-tem in use. ZC170D1-E
Door Locks
Should the door lock mechanism become fro-zen, a proprietary lock de-icer should be used.Alternatively, warming the door key may thawthe door lock. However, the key should behandled carefully to avoid burning the fingers. Never attempt to thaw a frozen door lock using hot water, since the water will eventually freezeand compound the problem. NOTE: The proper temperature for using the immo-bilizer key is from -40°F to 176°F (-40°C to80°C). If you heat the immobilizer key over176°F to open the frozen lock, it may causedamage to the transponder in its head.