check engine Hyundai Terracan 2005 Owner's Guide

5
VEHICLE MAINTENANCE REQUIREMENTS
11
F070E03HP-GAT
o Automatic Transmission Fluid
The fluid level should be in the "HOT" range of the dipstick, after the engine and transmission are at normal operat- ing temperature. Check the automatictransmission fluid level with the engine running and the transmission in neu- tral, with the parking brake properlyapplied. Use MOBIL DEXRON-II when adding or changing fluid.
F070D01A-AAT
o Manual Transmission Oil
Inspect the manual transmission oil according to the maintenance sched- ule.
NOTE: If the oil level is low, check for possible leaks before adding oil. Donot overfill. F070F01A-AAT
o Brake Hoses and Lines
Visually check for proper installation,
chafing, cracks, deterioration and any leakage. Replace any deteriorated or damaged parts immediately.
F070G02A-AAT
o Brake Fluid
Check brake fluid level in the brake
fluid reservoir. The level should bebetween "MIN" and "MAX" marks on the side of the reservoir. Use only hydraulic brake fluid conforming to DOT3 or DOT 4.
F070H01A-AAT
o Rear Brake Drums/ Linings
Parking Brake
Check the rear brake drums and lin-
ings for scoring, burning, leaking fluid,broken parts, and excessive wear. In-spect the parking brake system in- cluding the parking brake lever and cables. For detailed service proce-dures, refer to the Shop Manual. F070J01A-AAT
o Brake Pads, Calipers and
Rotors
Check the pads for excessive wear, discs for run out and wear, and cali- pers for fluid leakage. F070K01A-AAT o Exhaust Pipe and Muffler Visually inspect the exhaust pipes, muffler and hangers for cracks, dete- rioration, or damage. Start the engine and listen carefully for any exhaustgas leakage. Tighten connections or replace parts as necessary. F070L01A-AAT o Suspension Mounting Bolts Check the suspension connections for looseness or damage. Retighten to the specified torque.

5VEHICLE MAINTENANCE REQUIREMENTS
12
F070M01B-AAT
o Steering Gear Box, Linkage &Boots/Lower Arm Ball Joint, Upper Arm Ball Joint
With the vehicle stopped and engine off, check for excessive free-play inthe steering wheel.Check the linkage for bends or dam-age. Check the dust boots and ball joints for deterioration, cracks, or dam- age. Replace any damaged parts. F070N01A-AAT
o Power Steering Pump, Belt and Hoses
Check the power steering pump and hoses for leakage and damage. Re- place any damaged or leaking partsimmediately. Inspect the power steer- ing belt for evidence of cuts, cracks, excessive wear, oiliness and propertension. Replace or adjust it if neces- sary. F070P01A-AAT
o Drive Shafts and Boots
Check the drive shafts, boots and
clamps for cracks, deterioration, ordamage. Replace any damaged parts and, if necessary, repack the grease.
F070Q01A-AAT
o Air Conditioning Refrigerant
Check the air conditioning lines and
connections for leakage and damage. Check air conditioning performance according to the relevant shop manualif necessary.

Engine Compartment ................................................... 6-2
General Checks ........................................................... 6-5
Checking the Engine Oil .............................................. 6-6
Changing the Engine Oil and Filter ..........................6-10
Checking and Changing the Engine Coolant ........... 6-11
Spark Plugs ................................................................ 6-14
Changing the Air Cleaner Filter ................................ 6-15
Checking the Transmission Oil (Manual) .................. 6-18
Checking the Transmission Fluid (Automatic) .......... 6-20
Checking the Brakes ................................................. 6-22
Checking the Clutch Fluid ......................................... 6-24
Air Conditioning Care ................................................ 6-24
Changing the Air Conditioner Filter .......................... 6-26
Checking Drive Belts ................................................. 6-29
Checking and Replacing Fuses ................................ 6-30
Checking The Battery ................................................ 6-32
Checking The Eclectric Cooling Fans ....................... 6-34
Power Steering Fluid Level ....................................... 6-34
Fuel Filter ................................................................... 6-35
Replacement of Headlight Bulbs ............................... 6-39
Headlight Aiming Adjustment .................................... 6-40
Bulb Wattages ............................................................ 6-43
Fuse Panel Description ............................................. 6-44
DO-IT-YOURSELF MAINTENANCE
6
6

6
DO-IT-YOURSELF MAINTENANCE
5GENERAL CHECKS
G020A01HP-GAT
Engine Compartment
The following should be checked regu- larly:
o Engine oil level and condition
o Transmission fluid level and condi- tion
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks
(on or below components)
o Power steering fluid level
o Battery condition
o Air filter condition G020B01A-AAT
Vehicle Exterior
The following should be checked
monthly:
o Overall appearance and condition
o Wheel condition and wheel nut
torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (including spare tire) o Defroster, heating system opera-
tion (and air conditioning, if in- stalled)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transmission operation, in-
cluding clutch operation
o Automatic transmission operation, including "Park" mechanism opera-tion
o Seat control condition and opera-
tion
o Seat belt condition and operation
o Sun visor operation If you notice anything that does not operate correctly or appears to be functioning incorrectly, inspect it care- fully and seek assistance from yourHyundai dealer if service is needed.
G020C01HP-GAT
Vehicle Interior
The following should be checked each
time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation

6 DO-IT-YOURSELF MAINTENANCE
6CHECKING THE ENGINE OIL
G030A01A-AAT Engine oil is essential to the perfor- mance and service of the engine. It is suggested that you check the oil levelat least once a week in normal use and more often if you are on a trip or driving in severe conditions. G030B05HP-GAT
Recommended Oil 1. Gasoline Engine
(1) Select engine oil of the proper
SAE viscosity number according to the atmospheric temperature. Recommended viscosity is given in the following illustration.
(2) The engine oil quality should meet the following classification.
API SJ, SL or ABOVE, ILSAC GF-3 or ABOVE NOTE:
o For good fuel economy, SAE 5W-20 (5W-30), ILSAC GF-3 en- gine oil is preferred regardless of regional option and engine variation.
o If SAE 5W-20, ILSAC GF-3 en- gine oil is not available, second-ary recommended engine oil forcorresponding temperature range can be used.
2. Diesel Engine
(1) Select engine oil of the proper SAE viscosity number according to the atmospheric temperature. Recommended viscosity is given in the following illustration.
G030B01JM
G030B01HR
2.5 TCI

6
DO-IT-YOURSELF MAINTENANCE
7
NOTE: For diesel-powered vehicle SAE 0W-30 (2.5 TCI) or SAE 5W-30(2.9CRDi) oil should be used only in areas where extremely cold tem- peratures of 10°C(50°F) or beloware experienced.For diesel-powered vehicle, if theatmospheric temperatures are 0°C(32°F) or below, SAE #30 oil must not be used. This oil should be used only in areas where the at-mospheric temperatures are 0°C (32°F) or above. (2) The engine oil quality should meet
the following API classification: Diesel Engine (2.5 TCI) : CF-4 or ABOVE Diesel Engine (2.9 CRDi) : CF-4 or ABOVE
(3) The engine oil quality should meet the following ACEA classification :
Diesel Engine (2.5 TCI) : B2 or B3Diesel Engine (2.9 CRDi) : B4 or ABOVE G030C02HP-AAT To Check the Oil Level Before checking the oil, warm up the engine to the normal operating tem- perature and be sure your car is parked on level ground. Turn the en-gine off. NOTE: Before checking or adding the engine oil, remove the cover abovethe engine oil filler cap and the engine oil level dipstick with a blade screwdriver inserted in thenotch (2.5 TCI only).
G030B03HP
G030C03HP
2.9 CRDi
Diesel Engine (2.5 TCI)

6 DO-IT-YOURSELF MAINTENANCE
8
Diesel Engine (2.5 TCI)
Wait ten minutes, then remove the dipstick, wipe it off, fully reinsert thedipstick and withdraw it again. Then note the highest level the oil has reached on the dipstick. It should bebetween the upper ("F") and lower ("L") range.
Diesel Engine (2.5 TCI) G030D02HP-GAT
Adding Oil
HHP5002
G030C02HP
Gasoline Engine
Diesel Engine (2.9 CRDi)
G030D01HPG030D02HP
Gasoline Engine
!WARNING:
Be very careful not to touch the
radiator hose when checking the engine oil as it may be hot enoughto burn you.
G030C01HP

6
DO-IT-YOURSELF MAINTENANCE
9
If the oil level is close to or below the "L" mark, add oil until it reaches the "F" mark. To add oil:
1. Remove the oil filler cap by turning it counterclockwise.
2. Add oil, then check the level again.
Do not overfill.
3. Replace the cap by turning it clock-
wise.
The distance between the "F" and "L"marks is equal to about 1 liter (Gaso- line Engine/Diesel Engine (2.5 TCI))/ 1.4 liters (Diesel Engine (2.9 CRDi))of oil. G350A01A-GAT
ENGINE OIL CONSUMPTION Function of Engine Oil
Engine oil has the primary function of lubricating and cooling the inside of the engine. Engine oil consumption It is normal that an engine should consume some engine oil while nor- mal driving. The cause of oil con-sumption in a normal engine are as follows;
o Engine oil is used to lubricate pis-
tons, piston rings and cylinders. A thin film of oil is left on thecylinder wall when a piston movesdownwards in the cylinder. High negative pressure generated dur- ing engine operation sucks someof the oil into the combustion cham- ber. This oil with some oil of the cylin- der wall is burned by the high tem- perature combustion gases duringthe combustion process.
o The engine oil consumption is strongly effected by the viscosityand quality of oil, engine rpm and driving condition etc. The engine oil is more consumed under severedriving conditions such as high speeds and frequent acceleration and deceleration than normal driv-ing condition.
HHP5003
Diesel Engine (2.9 CRDi)
!
!
CAUTION:
Slowly pour the recommended oil
using by a funnel. Do not overfill not to damage engine.
WARNING:
Be very careful not to touch the
radiator hose when adding the en-gine oil as it may be hot enough toburn you.

6
DO-IT-YOURSELF MAINTENANCE
11CHECKING AND CHANGING THE ENGINE COOLANT
!
G050A01A-AAT
WARNING:
Do not remove the radiator cap when the engine is hot. When the engine is hot, the engine coolantis under pressure and may erupt through the opening if the cap is removed. You could be seriouslyburned if you do not observe this precaution. Do not remove the radiator cap until the radiator iscool to touch.
!
5. Remove the oil filter by turning it counterclockwise with a oil filter wrench of the proper size. A cer- tain amount of oil will come out when you remove the filter. So besure to have your drain pan in place underneath it.
6. Install a new oil filter in accordance with the instructions on the cartonor on the filter itself. Do not over- tighten (Tightening torque: Gaso-
line- 1.2 ~ 1.6 kgf.m, Diesel - 2.3 ~ 2.5 kgf.m) . Be sure that the
mounting surface on the engine is clean and that the old gasket is removed completely. Lubricate the new gasket on the filter with cleanengine oil before installation.
7. Remove the engine oil level dip- stick.
8. Refill the crankcase with the rec- ommended engine oil slowly. Referto the specification in chapter 9 for engine oil capacity.
! CAUTION:
Slowly pour the recommended oil by using a funnel. Do not overfill not to damage the engine. 9. Start the engine and check to be
sure no oil is leaking from thedrain plug or oil filter.
10.Shut off the engine and recheck
the oil level.
NOTE: Always dispose of used engine oil
in an environmentally acceptable manner. It is suggested that it be placed in a sealed container andtaken to a service station for recla- mation. Do not pour the oil on the ground or put it into the house-hold trash.
WARNING:
Used motor oil may cause irrita-
tion or cancer of the skin if left incontact with the skin for prolongedperiods of time. Wash your hands thoroughly with soap and warm water as soon as possible afterhandling used oil.

6 DO-IT-YOURSELF MAINTENANCE
12
!
Ambient
temperature
°C ( °F) -15 (5)
-25 (-13) -35 (-31) -45 (-49) Engine Coolant concentration
Water
65%60% 50% 40%
Antifreeze solution 35% 40% 50% 60%
G050C01A-AAT
To Check the Coolant Level
The coolant level can be seen on the
side of the plastic coolant reservoir. The level of the coolant should be between the "LOW" and "FULL" lines on the reservoir when the engine iscool. If the level is below the "LOW" mark, add engine coolant to bring it up between "LOW" and "FULL". If thelevel is low, inspect for coolant leaks and recheck the fluid level frequently. If the level drops again, visit yourHyundai dealer for an inspection and diagnosis of the reason. G050D02HP-GAT To Change the Engine Coolant The engine coolant should be changed at those intervals specified in the ve- hicle maintenance schedule in Sec- tion 5.
CAUTION:
Engine coolant can damage thefinish of your car. If you spill en-gine coolant on the car, wash it off thoroughly with clean water.
1. Park the car on level ground, set the parking brake and remove the radiator cap when cool.
G050B01A-DAT Recommended Engine Coolant Use a high quality ethylene-glycol coolant in a 50/50 mix with water. Theengine coolant should be compatible with aluminum engine parts. Addi- tional corrosion inhibitors or additivesshould not be used. The cooling sys- tem must be maintained with the cor- rect concentration and type of enginecoolant to prevent freezing and corro- sion. Never allow the concentration of antifreeze to exceed the 60% level orgo below the 35% level, otherwise damage to the cooling system may result. For proper concentration whenadding or replacing the engine cool- ant, refer to the following table.
HHP5005
G050D02HP
Gasoline Engine only