light Hyundai Terracan 2005 Repair Manual

2
DRIVING YOUR HYUNDAI
31
C190F01HP-GAT Trailer or Vehicle Towing Tips
1. Before towing, check hitch and safety chain connections as well as proper operation of the trailer running lights, brake lights, and turn signals.
2. Always drive your vehicle at a mod- erate speed (Less than 100 km/h).
3. Trailer towing requires more fuel than normal conditions.
4. To maintain engine braking effi-
ciency, do not tow a trailer with thetransmission in fifth gear (manual transmission) or an overdrive gear (automatic transmission).
5. Always secure items in the trailer to prevent load shift while driving.
6. Check the condition and air pres- sure of all tires on the trailer and your car. Low tire pressure can seriously affect the handling. Alsocheck the spare tire.
Tongue
75 (165)
112(246)
75(165)
28(61.7)
Engine
2.5
2.5, 2.9, 3.5
!WARNING:
o Improperly loading your car and trailer can seriously affect its steering and braking perfor-mance causing a crash which could cause injury or death.
o When a trailer is used, the opera- tion speed is restricted to 100km/h or less.
With
Brake
Without BrakeE.C only Except E.C
2.9,3.5
Maximum Towable Weight
Trailer
1800(3,968) 2800(6,173) 1800(3,968)
700(1,543)
7. The vehicle/trailer combination is more affected by crosswind and buffeting. When being passed by a large vehicle, keep a constant speed and steer straight ahead. Ifthere is too much wind buffeting slow down to get out of the other vehicle's air turbulence.
8. When parking your car and trailer, especially on a hill, be sure to fol-low all the normal precautions. Turnyour front wheel into the curb, set the parking brake firmly, and put the transmission in 1st or Reverse(manual) or Park (automatic). In addition, place wheel chocks at each of the trailer's tires.
9. If the trailer has electric brakes, start your vehicle and trailer mov-ing, and then apply the trailer brakecontroller by hand to be sure the brakes are working. This lets you check your electrical connection atthe same time.
10. During your trip, check occasion-
ally to be sure that the load issecure, and that the lights and any trailer brakes are still working.
kg.(Lbs)

3 WHAT TO DO IN AN EMERGENCY
2
!
IF THE ENGINE WILL NOT START
D010A01A-AAT D010B01HP-GAT If Engine Doesn’t Turn Over or Turns Over Slowly
1. If your car has an automatic trans- mission, be sure the gear selector lever is in "N" or "P" and the emer-gency brake is set.
2. Check the battery connections to be
sure they are clean and tight.
3. Turn on the interior light. If the light dims or goes out when you operatethe starter, the battery is discharged.
4. Check the starter connections to be sure they are securely tightened.
5. Do not push or pull the vehicle to start it. See instructions for "Jump Starting". D010C02A-EAT If Engine Turns Over Normally but Does Not Start
1. Check fuel level.
2. With the key in the "OFF" position,
check all connectors at ignition coils and spark plugs(For Gasoline En- gine) or check all connectors atglow plug and glow plug relay(For Diesel Engine). Reconnect any that may be disconnected or loose.
3. Check fuel line in the engine room.
4. If engine still refuses to start, call a
Hyundai dealer or seek other quali- fied assistance.
WARNING:
If the engine will not start, do not push or pull the car to start it. This could result in a collision or causeother damage. In addition, push or pull starting may cause the cata- lytic converter to be overloaded andcreate a fire hazard.
D010D01A-AAT If Engine Stalls While Driving
1. Reduce your speed gradually, keep-ing a straight line. Move cautiously off the road to a safe place.
2. Turn on your emergency flashers.
3. Try to start the engine again. If your vehicle will not start, contact aHyundai dealer or seek other quali-fied assistance.
HHP5020

3
WHAT TO DO IN AN EMERGENCY
3JUMP STARTING
!
D020A02A-AAT
WARNING:
The gas produced by the battery during the jump-start operation is highly explosive. If these instruc- tions are not followed exactly, seri-ous personal injury and damage to the vehicle may occur! If you are not sure how to follow this proce-dure, seek qualified assistance. Automobile batteries contain sul- furic acid. This is poisonous andhighly corrosive. When jump start- ing, wear protective glasses and be careful not to get acid on yourself,your clothing or on the car. o If you should accidentally get acid
on your skin or in your eyes,immediately remove any contami- nated clothing and flush the area with clear water for at least 15 min-utes. Then promptly obtain medical attention. If you must be transported to an emergency facility, continue toapply water to the affected area with a sponge or cloth.
o The gas produced by the battery
during the jump-start operation ishighly explosive. Do not smoke or allow a spark or an open flame inthe vicinity.
o The battery being used to provide
the jump start must be 12-volt. If youcannot determine that it is a 12-volt battery, do not attempt to use it for the jump start.
o To jump start a car with a discharged battery, follow this procedure ex-actly:
1. If the booster battery is installed in another vehicle, be sure the twovehicles are not touching. 2. Turn off all unnecessary lights and
acces-sories in both vehicles.
3. Attach the clamps of the jumper cable in the exact location shown inthe illustration. First, attach oneclamp of the jumper cable to the positive (+) post or cable of the discharged battery. Then attach theother end of the same cable to the positive (+) post or cable of the booster battery. Next, using theother cable, attach one clamp to the negative (-) post or cable of the booster battery. Then attach theother end of that cable to a solid metal part of the engine away from the battery. Do not connect the cableto any moving part.
4. Start the engine in the car with the
booster battery and let it run for afew minutes. This will help to as- sure that the booster battery is fully charged. During the jumping opera-tion, run the engine in this vehicle at about 2000 rpm.
HHP4001
Booster battery
Discharged battery

3 WHAT TO DO IN AN EMERGENCY
4IF THE ENGINE OVERHEATS
!
5. Start the engine in the car with the
discharged battery using the nor- mal starting procedure. After the engine starts, leave the jumper cables connected and let the enginerun at fast idle or about 2000 rpm for several minutes.
6. carefully remove the jumper cables in the reverse order of attachment.
If you do not know why your battery became discharged (because the lights were left on, etc.), have the charging system checked by your Hyundaidealer. D030A02HP-AAT If your temperature gauge indicates overheating, you experience a loss of power, or hear loud pinging or knock- ing, the engine is probably too hot. Ifthis happens to you, you should:
1. Pull off the road and stop as soon as
it is safe to do so.
2. Place the gear selector lever in "P"
(automatic), or neutral (manual transmission) and set the parking brake. If the air conditioning is on, turn it off.
3. If engine coolant is running out un- der the car or steam is coming outfrom under the hood, stop the en-gine. Do not open the hood until the engine coolant has stopped running or the steaming has stopped. If thereis no visible loss of coolant and no steam, leave the engine running and check to be sure the enginecooling fan is operating. If the fan is not running, turn the engine off. 4. Check to see if the water pump drive
belt is missing. If it is not missing, check to see that it is tight. If the drive belt seems to be satisfactory, check for engine coolant leakingfrom the radiator, hoses or under the car. (If the air conditioning had been in use, it is normal for coldwater to be draining from it when you stop).
WARNING:
While the engine is running, keephands and clothing away from mov- ing parts such as the fan and drivebelts to prevent injury.

3
WHAT TO DO IN AN EMERGENCY
9
D060D01A-AAT 4. Loosen Wheel Nuts
D065C02HP-GAT
3. Removing the Spare Wheel
Cap
Pry off the wheel cap, using the bar as shown in the illustration.
o Alloy Wheel Cap type
The wheel nuts should be loosened slightly before raising the car. To loosenthe nuts, turn the wrench handle coun- terclockwise. When doing this, be sure that the socket is seated completelyover the nut so it cannot slip off. For maximum leverage, position the wrench so the handle is to the right asshown in the illustration. Then, while holding the wrench near the end of the handle, pull up on it with steady pres-sure. Do not remove the nuts at this time. Just loosen them about one-half turn.D060E01A-AAT 5. Put the Jack in Place The base of the jack should be placed on firm, level ground. The jack should be positioned as shown in the illustra- tion.
Front
HHP4027 HHP4028
HHP4023
HHP4024
Rear

3 WHAT TO DO IN AN EMERGENCY
12
!WARNING:
Wheel may have sharp edges. Handle them carefully to avoid possible se- vere injury.Before putting the wheel into place, be sure that there is nothing on the hub or wheel (such as mud, tar, gravel,etc.) that interferes with the wheel from fitting solidly against the hub. If there is, remove it. If there is not goodcontact on the mounting surface be- tween the wheel and hub, the wheel nuts could come loose and cause theloss of a wheel. Loss of a wheel may result in loss of control of the vehicle. This may cause serious injury or death. D060H02O-AAT 8. Reinstall Wheel Nuts To reinstall the wheel, hold it on the studs, put the wheel nuts on the studsand tighten them finger tight. The nuts should be installed with their small diameter ends directed inward. Jigglethe tire to be sure it is completely seated, then tighten the nuts as much as possible with your fingers again.
D060G02HP
D060H01HP
D060G02Y-AAT 7. Changing Wheels Use the wrench to loosen the wheel nuts, then remove them with your fin-gers. Slide the wheel off the studs and lay it flat so it cannot roll away. To put the wheel on the hub, pick up the sparetire, line up the holes with the studs and slide the wheel onto them. If this is difficult, tip the wheel slightly and getthe top hole in the wheel lined up with the top stud. Then jiggle the wheel back and forth until the wheel can beslid over the other studs.
D060G01HP

44CORROSION PREVENTION AND APPEARANCE CARE
6CLEANING THE INTERIOR
E040A01A-AAT To Clean the Vinyl Upholstery To clean the vinyl upholstery, first re- move loose dirt and dust with a vacuumcleaner. Then apply a solution of mild soap or detergent and water using a clean sponge or soft cloth. Allow this tostay on the surface to loosen the dirt, then wipe with a clean damp sponge or cloth. If all the dirt stains are not re-moved, repeat this procedure until the upholstery is clean. Do not use gaso- line, solvent, paint thinner or otherstrong cleaners. E040B01A-AAT To Clean the Leather Upholstery (If Installed) In the normal course of use, leather upholstered surfaces will, like anymaterial, pick-up dust and dirt. This dust and dirt must be cleaned off or it may work into the surface of the leather,causing damage. Fine leather needs care, and should be cleaned when necessary. Washing leather thoroughly with soap and water will keep your leather lustrous, beauti-ful and ensure you have many years of wear. Take a piece of cheese cloth and usingany mild soap and lukewarm water, work up a good lather. Thoroughly wash the leather. Wipe clean with aslightly damp cloth and dry with soft cloth. Do this as often as the leather becomes soiled. During tanning operations, sufficientoils are incorporated through process-ing that none need be applied during the life of the leather. Oil applied to the finished surface will in no way help theleather and may do more harm than good. Varnishes and furniture polishes should never be used under any con-ditions. E040C01A-AAT Cleaning the Carpets Use a foam-type carpet cleaner. Clean- ers of this type are available in aerosol cans in liquid form or powder. Read theinstructions and follow them exactly. Using a vacuum cleaner with the ap- propriate attachment, remove as muchdirt from the carpets as possible. Apply the foam following the manufacturer's directions, then rub in overlappingcircles. Do not add water. These clean- ers work best when the carpet is kept as dry as possible.

Engine Compartment ................................................... 6-2
General Checks ........................................................... 6-5
Checking the Engine Oil .............................................. 6-6
Changing the Engine Oil and Filter ..........................6-10
Checking and Changing the Engine Coolant ........... 6-11
Spark Plugs ................................................................ 6-14
Changing the Air Cleaner Filter ................................ 6-15
Checking the Transmission Oil (Manual) .................. 6-18
Checking the Transmission Fluid (Automatic) .......... 6-20
Checking the Brakes ................................................. 6-22
Checking the Clutch Fluid ......................................... 6-24
Air Conditioning Care ................................................ 6-24
Changing the Air Conditioner Filter .......................... 6-26
Checking Drive Belts ................................................. 6-29
Checking and Replacing Fuses ................................ 6-30
Checking The Battery ................................................ 6-32
Checking The Eclectric Cooling Fans ....................... 6-34
Power Steering Fluid Level ....................................... 6-34
Fuel Filter ................................................................... 6-35
Replacement of Headlight Bulbs ............................... 6-39
Headlight Aiming Adjustment .................................... 6-40
Bulb Wattages ............................................................ 6-43
Fuse Panel Description ............................................. 6-44
DO-IT-YOURSELF MAINTENANCE
6
6

6
DO-IT-YOURSELF MAINTENANCE
5GENERAL CHECKS
G020A01HP-GAT
Engine Compartment
The following should be checked regu- larly:
o Engine oil level and condition
o Transmission fluid level and condi- tion
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks
(on or below components)
o Power steering fluid level
o Battery condition
o Air filter condition G020B01A-AAT
Vehicle Exterior
The following should be checked
monthly:
o Overall appearance and condition
o Wheel condition and wheel nut
torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (including spare tire) o Defroster, heating system opera-
tion (and air conditioning, if in- stalled)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transmission operation, in-
cluding clutch operation
o Automatic transmission operation, including "Park" mechanism opera-tion
o Seat control condition and opera-
tion
o Seat belt condition and operation
o Sun visor operation If you notice anything that does not operate correctly or appears to be functioning incorrectly, inspect it care- fully and seek assistance from yourHyundai dealer if service is needed.
G020C01HP-GAT
Vehicle Interior
The following should be checked each
time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation

6
DO-IT-YOURSELF MAINTENANCE
17
2. Raise the wiper blade lightly and
pull up it. To install the wiper blade
1. Put a new wiper blade onto the
wiper arm and lower the wiper blade at the level of the wiper arm asshown in the drawing.
HHR5049
HHR50502. Pull up the wiper blade until you
hear an audible "click" to engage inthe end of the wiper arm.
NOTE: Do not allow the wiper arm to fall against the windshield. HHR5051