warning Hyundai Terracan 2005 Repair Manual

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C010A01HP-AAT
WARNING: ENGINE EXHAUST CAN BE DANGEROUS!
Engine exhaust fumes can be extremely dangerous. If, at any time, you smell exhaust fumes inside the vehicle, open the windows immediately. o Do not inhale exhaust fumes. Exhaust fumes contain carbon monoxide, a colorless, odorless gas that can cause unconsciousness and death by asphyxiation. o Be sure the exhaust system does not leak. The exhaust system should be checked whenever the vehicle is raised to change the oil or for any other purpose. If you hear a change in the sound of the exhaust or if you drive over something that strikes the underneath side of the car, have the exhaust system checked as soon as possible by your Hyundai dealer. o Do not run the engine in an enclosed area. Letting the engine idle in your garage, even with the garage door open, is a hazardous practice. Never run the engine in your garage any longer than it takes to start the engine and back the car out. o Avoid idling the engine for prolonged periods with people inside the car. If it is necessary to idle the engine for a prolonged period with people inside the car, be sure to do so only in an open area with the air intake set at "Fresh" and fan operating at one of the higher speeds so fresh air is drawn into the interior. If you must drive with the tail gate open because you are carrying objects that make this necessary: 1. Close all windows. 2. Open side vents. 3. Set the air intake control at "Fresh", the air flow control at "Floor" or "Face" and the fan at one of the higher speeds.
To assure proper operation of the ventilation system, be sure the ventilation air intakes located just in front ofthe windshield are kept clear of snow, ice, leaves or other obstructions.
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TO START THE ENGINEBEFORE STARTING THE ENGINE
C020A01A-AAT Before you start the engine, you should always:
1. Look around the vehicle to be sure
there are no flat tires, puddles of oil, water or other indications of possible trouble.
2. After entering the car, check to be sure the parking brake is engaged.
3. Check that all windows, and lights are clean.
4. Check that the interior and exterior
mirrors are clean and in position.
5. Check your seat, seatback and headrest to be sure they are in theirproper positions.
6. Lock all the doors.
7. Fasten your seat belt and be sure
that all other occupants have fas- tened theirs.
8. Turn off all lights and accessories
that are not needed.
9. When you turn the ignition switch to "ON", check that all appropriatewarning lights are operating andthat you have sufficient fuel.
10. Check the operation of warning
lights and all bulbs when key is inthe "ON" position. C030A01HP-GAT Combination Ignition Switch
o If your Hyundai is equipped with a
manual transmission, place the shift lever in neutral and depress the clutch pedal fully.
o If your Hyundai has an automatic transmission, place the shift lever in"P" (park).
o To start the engine, insert the igni- tion key and turn it to the "START"position. Release it as soon as the engine starts. Do not hold the key inthe "START" position for more than 15 seconds.
NOTE: For safety, the engine will not start if the shift lever is not in "P" or "N" Position (Automatic Transmission).
WARNING:
Your vehicle is equipped with tires designed to provide for safe ride and handling capability.Do not use a size and type of tire and wheel that is different from the one that was originally installed onyour vehicle. It can affect the safety and performance of your vehicle, which could lead to handling fail-ure or rollover and serious injury. When replacing the tires, be sure to equip all four tires with the tire andwheel of the same size, type, tread, brand and load-carrying capacity. If you nevertheless decide to equipyour vehicle with any tire/wheel combination not recommended by Hyundai for off-road driving, youshould not use these tires for high- way driving.

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!WARNING: (Diesel only)
To ensure that sufficient vacuum exists within the brake system dur- ing cold weather start-up condi- tions, it is necessary to run theengine at idle after starting accord- ing to the following table.
Ambient temp. Above -15°C (5°F) Below -15°C (5°F)
After starting the engine, do not drive the vehicle until the brake vacuum warning light has turn-ed off. Failure to carry out the above pro- cedure may result in the need toapply greater pedal pressure in or- der to effect the necessary braking effort. Warm up time 3 min. or longer 6 min. or longer
KEY POSITIONS
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C040A01A-AAT
WARNING:
The engine should not be turned off or the key removed from theignition key cylinder while the ve- hicle is in motion. The steering wheel is locked by removing thekey. o "START" The engine is started in this position. It will crank until you release the key. NOTE: Do not hold the key in the "START" position for more than 15 seconds.
o "ON" When the key is in the "ON" position, the ignition is on and all accessories may be turned on. If the engine is not running, the key should not be left inthe "ON" position. This will discharge the battery and may also damage the ignition system.
o "ACC" With the key in the "ACC" position, some electrical accessories (radio, etc.)may be operated.
o "LOCK" The key can be removed or inserted in this position.To protect against theft, the steering wheel locks by removing the key.
C040A01E
LOCK
ACC
ON
START

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5STARTING
!
NOTE: To unlock the steering wheel, in- sert the key, and then turn the steer- ing wheel and key simultaneously. C070C01A-AAT To remove the ignition key
1. Turn the ignition key to the "ACC"
position.
2. Simultaneously push and turn the ignition key counterclockwise from the "ACC" position to the "LOCK"position.
3. The key can be removed in the
"LOCK" position.LOCK
C050A01A-AAT
WARNING:
Never run the engine in a closed or poorly ventilated area any longer than is needed to move your car inor out of the area. The carbon mon- oxide gas emitted is odorless and can cause serious injury or death. C050B01HP-GAT NORMAL CONDITIONS Starting Procedure:
1. Insert key and fasten the seat belt.
2. Apply the parking brake.
3. If your Hyundai is equipped with a
manual transmission, place the shift lever in neutral and depress the clutch pedal fully. If your Hyundai has an automatic transmission,place the shift lever in "P" (park).
4. On vehicles equipped with the die-
sel preheat indication lamp, turn theignition key to the "ON" position. The diesel-preheat indicator lamp will first illuminate in amber, andthen after a short time, the amber illumination will go off, indicating that preheating is completed.
C070C01E C050A01E
ACC
ON
START

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7OPERATING THE MANUAL TRANSMISSION
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!WARNING:
Do not turn the engine off immedi- ately after it has been subjected to a heavy load. Doing so may causesevere damage to the engine or turbo charger unit. Steep mountain slopes or continued driving in excess of 100km/h
Required Idle Time Not necessary About 20 secondsAbout 1 minute About 2 minutes
Driving Condition Normal driving High speed driving
Up to 80 km/h Up to 100km/hC070A02HP-GAT
o During cold weather, shifting may
be difficult until the transmis- sion lubricant has warmed up. This is normal and not harmful to the transmission.
o If you 've come to a complete stop and it's hard to shift into 1stor R(Reverse), put the shift leverin N(Neutral) position and release the clutch. Press the clutch pedal back down, and then shift into1st or R(Reverse) gear position.
o Do not use the shift lever as a
handrest during driving, as thiscan result in premature wear of the transmission shift forks.
CAUTION:
When downshifting from fifth gearto fourth gear, caution should be taken not to inadvertently press thegear shift lever sideways in such a manner that second gear is en- gaged. Such a drastic downshiftmay cause the engine speed to in- crease to the point that the tachom- eter will enter the red-zone. Suchover-revving of the engine may possibly cause engine damage.
Your Hyundai's manual transmissionhas a conventional shift pattern. This shift pattern is imprinted on the shiftknob. The transmission is fully syn- chronized in all forward gears so shift- ing to either a higher or a lower gear iseasily accomplished. NOTE:
o To shift into reverse, rest the le-
ver in neutral for at least 3 sec- onds after your car is completely stopped. Then move the leverinto the reverse position.
HHP3017

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9AUTOMATIC TRANSMIS- SION
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o Exercise extreme caution when driv-
ing on a slippery surface. Be espe- cially careful when braking, acceler- ating or shifting gears. On a slippery surface, an abrupt change in ve-hicle speed can cause the drive wheels to lose traction and the ve- hicle to go out of control. o In the event your vehicle leaves
the roadway, do not steer sharply.Instead, slow down before pull- ing back into the travel lanes.
o Never exceed posted speed lim- its.
WARNING:
o Avoid high cornering speeds.
o Do not make quick steering wheel movements, such as sharp lanechanges or fast, sharp turns.
o Always wear your seat belts. In a collision crash, an unbeltedperson is significantly more likelyto die than a person wearing a seatbelt.
o The risk of rollover is greatly in-
creased if you lose control ofyour vehicle at highway speeds.
o Loss of control often occurs if
two or more wheels drop off theroadway and the driver oversteers to reenter the roadway. C090A01HP-GAT (If Installed) The highly efficient Hyundai automatic transmission has four forward speeds and one reverse speed. It has a con-ventional shift pattern as shown in the illustration. At night, with headlights switched on,the appropriate symbol on the quad- rant will be illuminated according to the range selected.
HHP3018

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C090N03A-AAT Good Driving Practices
o Never move the gear selector lever
from "P" or "N" to any other position with the accelerator pedal de- pressed.
o Never move the gear selector lever into "P" when the vehicle is in mo-tion.
o Be sure the car is completely stopped before you attempt to shift into "R".
o Never take the car out of gear and
coast down a hill. This may be ex- tremely hazardous. Always leave the car in gear when moving.
o Do not "ride" the brakes. This can cause them to overheat and mal-function. Instead, when you are driv- ing down a long hill, slow down andshift to a lower gear. When you do this, engine braking will help slow the car.
o Slow down before shifting to a lower gear. Otherwise, the lower gear maynot be engaged.
o Always use the parking brake. Do not depend on placing the transmis-sion in "P" to keep the car frommoving. o Exercise extreme caution when driv-
ing on a slippery surface. Be espe-cially careful when braking, acceler-ating or shifting gears. On a slippery surface, an abrupt change in ve- hicle speed can cause the drivewheels to lose traction and the ve- hicle to go out of control.
o Turn the overdrive switch on for good fuel economy and smooth driv-ing. If engine braking is needed in the "D" range or if repeated upshift-ing and downshifting between 3rd and 4th gear is needed when climb- ing a gentle slope, it is recommended that the overdrive switch be turned off. Turn the overdrive switch backon immediately afterward.
WARNING:
o Avoid high cornering speeds.
o Do not make quick steering wheel movements, such as sharp lanechanges or fast, sharp turns. o Always wear your seat belts.
In a collision crash, an unbeltedperson is significantly more likelyto die than a person wearing a seat belt.
o The risk of rollover is greatly in- creased if you lose control ofyour vehicle at highway speeds.
o Loss of control often occurs if
two or more wheels drop off theroadway and the driver oversteers to reenter the roadway.
o In the event your vehicle leaves the roadway, do not steer sharply.Instead, slow down before pull-ing back into the travel lanes.
o Never exceed posted speed lim-
its.
o Excessive depressing of the accelerater pedal under the tireslip condition such as movingout of the mud or fresh snow etc, may cause severe damage to the transmission. At this time, takeother way such as towing.

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When driving on a snow-covered road or a slippery, muddy surface,make sure that you keep a suffi- cient distance between your ve- hicle and the one ahead of you.
(6) Since the driving torque is always applied to the 4 wheels, the perfor-mance of the full-time 4WD vehicleis greatly affected by the condition of the tires. Be sure to equip it with all four tires of the same size andtype.
o When replacement of any of the
tires or disc wheels is neces-sary, replace all of them.
o Rotate the tires and check the
tire pressure at regular inter-vals. (7)The full-time 4WD vehicle can-
not be towed by an ordinary towtruck. Make sure that the vehicle is towed with its four wheels raised off the ground.
o If the vehicle is towed with its only two wheels raised off theground, the 4WD system could be damaged.
o In unavoidable case, if the ve-
hicle is being towed with all fourwheels on the ground, it should be towed only forward directionwith rope.
WARNING:
Your vehicle is equipped with tiresdesigned to provide for safe rideand handling capability. Do not use a size and type of tire and wheel that is different from theone that was originally installed on your vehicle. It can affect the safety and performance of your vehicle,which could lead to handling fail-ure or rollover and serious injury. When replacing the tires, be sure to equip all four tires with the tire andwheel of the same size, type, tread, brand and load-carrying capacity. If you nevertheless decide to equipyour vehicle with any tire/wheel combination not recommended by Hyundai for off-road driving, youshould not use these tires for high- way driving.
LOW


AUTO
1. Stop the vehicle.
2. Depress the clutch pedal (Manual Transmission) or put the shift lever into "N (neutral)" position (Automatic Transmission).
3. Turn the transfer shift knob to
"AUTO" mode.
Driving 4WD Safely
(1) Be sure to wear the seat belt.
(2) Drive at lower speeds in strong crosswinds. Because of yourvehicle's high center of gravity, its stability will be affected in cross- winds. Slower speeds ensure bet-ter vehicle control.
(3) Check the brake condition after
driving in wet or muddy conditions.Press the brake several times as you move slowly until you feel nor- mal braking forces return.
(4) Do not drive the vehicle through water. (i.e. streams, rivers, lakes,etc.)
(5) The stopping distance of the full- time 4WD vehicle differs very littlefrom that of the 2WD vehicle.

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Roll tester (Speedometer)
o In rare cases when it's unavoidable that a 4WD vehicle is to be in- spected for speedometer test on 2WD roll tester, strictly follow theprocedures next.
1. Check the tire pressures recom- mended for your vehicle.
2. Place the rear wheels on the roll
tester for speedometer test as shown in the illustration.
3. Release the parking brake.
4. Place the front wheels on the
temporary free roller as shown in the illustration. WARNING:
Keep away from the front of the vehicle while inspecting. This is very dangerous as the vehicle can jump forward and cause seriousinjury or death.
(9) When using tire chains, be sure to install the chains on all wheels.
(10)If the front or rear wheels get stuck in the mud, do not spin them reck- lessly. The 4WD system could be damaged.
Driving on dry paved road and highway Select the AUTO to drive on dry paved roads. Especially on dry highway, neverselect the LOW. Driving on snowy or icy roads Select the AUTO or LOW in accor- dance with the road conditions, and then gradually depress the accelerator pedal for a smooth start.
! CAUTION:
Never engage the parking brake while performing these tests. o While towing, check the follow-
ing items.
1. The ignition switch is in "ACC" or "ON".
2. Place the shift lever in neutral
(For Automatic Transmission, "N" position).
3. Release the parking brake.
NOTE: To avoid serious damage to your 4WD vehicle, limit towing to 15km/ h (10 mph) and not for more than1.5km (1 mile) at ANY TIME.
(8) For speedometer test or inspec- tion/maintenance (I/M) program of full-time 4WD vehicle, use a four- wheel chassis dynamometer. HHP1034
Temporary free roller

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21ANTI-LOCK BRAKE SYSTEM (ABS)
!WARNING:
o Avoid high cornering speeds.
o Do not make quick steering wheel movements, such as sharp lane charges or fast, sharp turns.
o The risk of rollover is greatly in-
creased if you lose control ofyour vehicle at highway speeds.
o In a collision crash, an unbelted
person is significantly more likelyto die than a person wear a seatbelt.
o Loss of control often occurs if two or more wheels drop off theroadway and the driver oversteers to reenter the roadway.
o In the event your vehicle leaves the roadway, do not steer sharply.Instead, slow down before pull-ing back into the travel lanes. C120A02A-AAT (If Installed) The Anti-Lock Brake System (ABS) is designed to prevent wheel lock-upduring sudden braking or on hazard- ous road surfaces. The ABS control module monitors the wheel speed andcontrols the pressure applied to each brake. Thus, in emergency situations or on slick roads, ABS will increasevehicle control during braking. NOTE: During ABS operation, a slight pul- sation may be felt in the brake pedal when the brakes are applied. Also, a noise may be heard in the enginecompartment while braking. These conditions are normal and indicate that the anti-lock brake system isfunctioning properly.!WARNING:
ABS will not prevent accidents due to improper or dangerous drivingmaneuvers. Even though vehicle control is improved during emer- gency braking, always maintain asafe distance between you and ob- jects ahead. Vehicle speeds should always be reduced during extremeroad conditions. The braking distance for cars equipped with an anti-lock brakingsystem may be longer than for those without it in the following road con- ditions. During these conditions thevehicle should be driven at reduced speeds.
o Rough, gravel or snow-covered roads.
o With tire chains installed.
o Roads where the road surface is pitted or has different surfaceheight.
The safety features of an ABSequipped vehicle should not betested by high speed driving or cornering. This could endanger the safety of yourself or others.