Hyundai Tiburon 2003 Owner's Manual

CORROSION PREVENTION AND APPEARANCE CARE
4-1
E020B01A-AATKeep Your Car Clean
The best way to prevent corrosion is to keep
your car clean and free of corrosive materials.
Attention to the underside of the car is particu-
larly important.
o If you live in a high-corrosion area — where
road salts are used, near the ocean, areas
with industrial pollution, acid rain, etc.—,
you should take extra care to prevent corro-
sion. In winter, hose off the underside of
your car at least once a month and be sure
to clean the underside thoroughly when win-
ter is over.
o When cleaning underneath the car, give
particular attention to the components under
the fenders and other areas that are hidden
from view. Do a thorough job; just dampen-
ing the accumulated mud rather than wash-
ing it away will accelerate corrosion rather
than prevent it. Water under high pressure
and steam are particularly effective in re-
moving accumulated mud and corrosive
materials.
o When cleaning lower door panels, rocker
panels and frame members, be sure that
drain holes are kept open so that moisture
can escape and not be trapped inside to ac-
celerate corrosion.
E010A01A-AAT
CORROSION PROTECTION
Protecting Your Hyundai from Corro-
sion
By using the most advanced design and con-
struction practices to combat corrosion, Hyundai
produces cars of the highest quality, However,
this is only part of the job. To achieve the long-
term corrosion resistance your Hyundai can
deliver, the owner’s cooperation and assistance
is also required.
4. CORROSION PRE-
VENTION AND AP-
PEARANCE CAREtection is particularly important. Some of the
common causes of accelerated corrosion are
road salts, dust control chemicals, ocean air
and industrial pollution.
E010B01A-AAT
Common Causes of CorrosionThe most common causes of corrosion on your
car are:
o Road salt, dirt and moisture that is allowed
to accumulate underneath the car.
o Removal of paint or protective coatings by
stones, gravel, abrasion or minor scrapes
and dents which leave unprotected metal
exposed to corrosion.
E010C01A-AAT
High-Corrosion AreasIf you live in an area where your car is regularly
exposed to corrosive materials, corrosion pro-
E010D01A-AAT
Moisture Breeds Corrosion
Moisture creates the conditions in which corro-
sion is most likely to occur. For example, cor-
rosion is accelerated by high humidity, particu-
larly when temperatures are just above freez-
ing. In such conditions, the corrosive material is
kept in contact with the car surfaces by mois-
ture that is slow to evaporate.
Mud is particularly corrosive because it is slow
to dry and holds moisture in contact with the
vehicle. Although the mud appears to be dry, it
can still retain the moisture and promote corro-
sion.
High temperatures can also accelerate corro-
sion of parts that are not properly ventilated so
the moisture can be dispersed. For all these
reasons, it is particularly important to keep your
car clean and free of mud or accumulations of
other materials. This applies not only to the
visible surfaces but particularly to the underside
of the car.
E020A01A-AATTO HELP PREVENT CORROSION
You can help prevent corrosion from getting
started by observing the following:
4

CORROSION PREVENTION AND APPEARANCE CARE
4-2
E020C01A-AATKeep Your Garage Dry
Don’t park your car in a damp, poorly ventilated
garage. This creates a favorable environment
for corrosion. This is particularly true if you
wash your car in the garage or drive it into the
garage when it is still wet or covered with snow,
ice or mud. Even a heated garage can contrib-
ute to corrosion unless it is well ventilated so
moisture is dispersed.
E020D01A-AATKeep Paint and Trim in Good Condi-
tion
Scratches or chips in the finish should be cov-
ered with "touch-up" paint as soon as possible
to reduce the possibility of corrosion. If bare
metal is showing through, the attention of a
qualified body and paint shop is recommended.
E020E01A-AAT
Don’t Neglect the Interior
Moisture can collect under the floor mats and
carpeting to cause corrosion. Check under the
mats periodically to be sure the carpeting is dry.
Use particular care if you carry fertilizers, clean-
ing materials or chemicals in the car.
These should be carried only in proper contain-
ers and any spills or leaks should be cleaned
up, flushed with clear water and thoroughly
dried.
E030A01A-AATWASHING AND WAXING
Washing Your Hyundai
Never wash your car when the surface is hot
from being in the sun. Always wash your car in
the shade.
Wash your car frequently. Dirt is abrasive and
can scratch the paint if it is not removed. Air
pollution or acid rain may damage the paint and
trim through chemical action if pollutants are
allowed to remain in contact with the surface. If
you live near the ocean or in an area where
road salts or dust control chemicals are used,
you should pay particular attention to the under-
side of the car. Start by rinsing the car to
remove dust and loose dirt. In winter, or if you
have driven through mud or muddy water, be
sure to thoroughly clean the underside as well.
Use a hard direct stream of water to remove
accumulations of mud or corrosive materials.
Use a good quality car-washing solution and
follow the manufacturer’s directions on the pack-
age. These are available at your Hyundai dealer
or auto parts outlet. Don’t use strong household
detergents, gasoline, strong solvents or abra-
sive cleaning powders as these may damage
the finish.
Use a clean sponge or cloth, rinse it frequently
and don’t damage the finish by rubbing too
hard. For stubborn spots, dampen them fre-
quently and remove them a little at a time.To clean whitewall tires, use a stiff brush or
soapy steel-wool scouring pad.
To clean plastic wheel covers, use a clean
sponge or soft cloth and water.
To clean cast aluminum alloy wheels, use a
mild soap or neutral detergent. Do not use
abrasive cleaners. Protect the bare-metal sur-
faces by cleaning, polishing and waxing. Be-
cause aluminum is subject to corrosion, be sure
to give aluminum alloy wheels special attention
in winter. If you drive on salted roads, clean the
wheels thoroughly afterwards.
After washing, be sure to rinse thoroughly. If
soapy water dries on the finish, streaking will
result.
When the weather is warm and the humidity
low, you may find it necessary to rinse each
section immediately after washing to avoid
streaking.
After rinsing, dry the car using a damp chamois
or soft, absorbent cloth. The reason for drying
the car is to remove water from the car so it will
dry without water spots. Don’t rub, this can
damage the finish.
If you find any nicks or scratches in the paint,
use touch-up paint to cover them to prevent
corrosion. To protect the paintwork of the car
against corrosion, you must clean your Hyundai
(at least once a month). Give special attention
to the removal of salt, mud and other substanc-

CORROSION PREVENTION AND APPEARANCE CARE
4-3 es on the underside of the splashboards of the
car. Make sure that the outlets and the under-
side of the doors are open. Paint damage can
be caused by small accumulation of tar, indus-
trial precipitation, tree resin, insects and bird
droppings, when not removed immediately. If
water alone is not strong enough to remove the
accumulated dirt, use a mild car washing solu-
tion. Be sure to rinse the surface after washing
to remove the solution. Never allow the solution
to dry on the painted surfaces.
E030D01A-AATWhen to Wax Again
You should polish and wax the car again when
water no longer beads on a clean surface but
spreads out over a larger area.
E030E01A-AAT
Maintaining Bumpers
Special precautions must be observed to pre-
serve the appearance of the bumpers on your
Hyundai. They are:
o Be careful not to spill battery electrolyte or
hydraulic brake fluid on the bumpers. If you
do, wash it off immediately with clear water.
o Be gentle when cleaning the bumper sur-
faces. They are made of soft plastic and the
surface can be damaged if mistreated. Do
not use abrasive cleaners. Use warm water
and mild soap or car-washing solution.
o Do not expose the bumpers to high tem-
peratures. For example, if you have your car
repainted, do not leave the bumpers on the
car if the car is going to be placed in a high-
temperature paint booth.
E040A01A-AAT
CLEANING THE INTERIOR
To Clean the Vinyl Upholstery
To clean the vinyl upholstery, first remove loose
dirt and dust with a vacuum cleaner. Then apply
a solution of mild soap or detergent and water
using a clean sponge or soft cloth. Allow this tostay on the surface to loosen the dirt, then wipe
with a clean damp sponge or cloth. If all the dirt
stains are not removed, repeat this procedure
until the upholstery is clean. Do not use gaso-
line, solvent, paint thinner or other strong clean-
ers.
E030B01A-AAT
Spot CleaningDon’t use gasoline, strong solvents or corrosive
cleaning agents. These can damage the finish
of the car. To remove road tar, use turpentine
on a clean, soft cloth or commercially available
bug and tar remover. Be gentle.
To remove dead insects or tree sap, use warm
water and mild soap or car-washing solution.
Soak the spot and rub gently. If the paint has
lost its luster, use a commercial car-cleaning
polish.
E030C01A-AATPolishing and Waxing
Always wash and dry the car before polishing
or waxing or using a combination cleaner and
wax. Use a good quality commercial product
and follow the manufacturer’s directions on the
container. Polish and wax the bright trim pieces
as well as the paint.
E040B01A-AAT
To Clean the Leather Upholstery
(If installed)
In the normal course of use, leather upholstered
surfaces will, like any material, pick-up dust and
dirt. This dust and dirt must be cleaned off or it
may work into the surface of the leather, caus-
ing damage.
Fine leather needs care, and should be cleaned
when necessary. Washing leather thoroughly
with soap and water will keep your leather
lustrous, beautiful and ensure you have many
years of wear.
Take a piece of cheese cloth and using any
mild soap and lukewarm water, work up a good
lather. Thoroughly wash the leather. Wipe clean
with a slightly damp cloth and dry with soft
cloth. Do this as often as the leather becomes
soiled.
During tanning operations, sufficient oils are
incorporated through processing that none need
be applied during the life of the leather. Oil
applied to the finished surface will in no way
help the leather and may do more harm than

CORROSION PREVENTION AND APPEARANCE CARE
4-4
E040E01A-AATCleaning the Windows
You may use any household window cleaner
on the windows. However, when cleaning the
inside of the rear window be careful not to
damage the rear window defroster wiring.
E050A01A-AAT
Any Questions?
If you have any questions about the care of
your car, consult your Hyundai dealer. good. Varnishes and furniture polishes should
never be used under any conditions.
E040D01A-AAT
Cleaning the Seat Belts
To clean the seat belts, use a cloth or sponge
with mild soap or detergent and warm water. Do
not use strong detergents, dye, bleach or abra-
sive materials on the seat belts as this may
weaken the fabric.
While cleaning the belts, inspect them for ex-
cessive wear, cuts, fraying or other signs of
damage and replace them if necessary.
E040C01A-AAT
Cleaning the CarpetsUse a foam-type carpet cleaner. Cleaners of
this type are available in aerosol cans in liquid
form or powder. Read the instructions and fol-
low them exactly. Using a vacuum cleaner with
the appropriate attachment, remove as much
dirt from the carpets as possible. Apply the
foam following the manufacturer’s directions,
then rub in overlapping circles. Do not add
water. These cleaners work best when the
carpet is kept as dry as possible.

VEHICLE MAINTENANCE REQUIREMENTS
5-1
F010C01A-AATSpecified Scheduled Procedures
These are the procedures such as inspections,
adjustments and replacements that are listed in
the maintenance charts starting on page 5-3.
These procedures must be performed at the
intervals shown in the maintenance schedule to
assure that your warranty remains in effect.
Although it is strongly recommended that they
be performed by the trained technicians at your
Hyundai dealer, these procedures may be per-
formed at any qualified service facility.
It is suggested that genuine Hyundai service
parts be used for any required repairs or re-
placements. Other parts of equivalent quality
such as engine oil, engine coolant, manual or
auto transaxle oil, brake fluid and so on which
are not supplied by Hyundai Motor Company or
its distributor may be used without affecting
your warranty coverage but you should always
be sure these are equivalent to the quality of the
original Hyundai parts. Your Owner's Hand-
book provides further information about your
warranty coverage.
5. VEHICLE MAINTE-
NANCE REQUIRE-
MENTSF010E01A-AATDo-It-Yourself Maintenance
If you are mechanically inclined, own a few tools
that are required and want to take the time to do
so, you can inspect and service a number of
items. For more information about doing it your-
self, see Section 6.
F010D01A-AAT
General ChecksThese are the regular checks you should per-
form when you drive your Hyundai or you fill the
fuel tank. A list of these items will be found on
page 6-3.
F010A01A-AATMAINTENANCE INTERVALS
Service Requirements
To ensure that you receive the greatest number
of miles of satisfying operation from your
Hyundai, certain maintenance procedures must
be performed. Although careful design and en-
gineering have reduced these to a minimum,
those that are required are of the utmost impor-
tance.
It is your responsibility to have these mainte-
nance procedures performed to comply with the
terms of the warranties covering your new
Hyundai. The Owner's Handbook supplied with
your new vehicle provides further information
about these warranties.
F010B01A-AATMaintenance Requirements
The maintenance required for your Hyundai can
be divided into three main areas:
o Specified scheduled procedures
o General checks
o Do-it-yourself maintenance
F010F01A-AAT
A Few Tips
o Whenever you have your Hyundai serviced,
keep copies of the service records in your
glovebox. This will help ensure that you can
document that the required procedures have
been performed to keep your warranties in
effect. This is especially important when
service is not performed by an authorized
Hyundai dealer.
o If you choose to do your own maintenance
and repairs, you may find it helpful to have
an official Hyundai Shop Manual. A copy of
this publication may be purchased at your
Hyundai dealer's parts department.
F020A02S-AATSCHEDULED MAINTENANCE RE-
QUIREMENTS
o Inspection should be performed any time a
malfunction is experienced or suspected.
o Receipts for all emission control system
services should be retained to demonstrate
5

VEHICLE MAINTENANCE REQUIREMENTS
5- 2compliance with conditions of the emissions
system warranty.
o After 120 months or 150,000 miles (240,000
km), continue to follow the prescribed main-
tenance intervals.
o For severe usage maintenance require-
ments, see page 5-5 of this section.

VEHICLE MAINTENANCE REQUIREMENTS
5-3
F030A01A-AATSCHEDULED MAINTENANCE
The following maintenance services must be performed to ensure good emission control and performance. Keep receipts for all vehicle emission services to
protect your emission warranty. Where both mileage and time are shown, the frequency of service is determined by whichever occurs first.
F030B01GK-AATR :Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary.
EMISSION CONTROL ITEMS
ENGINE OIL AND FILTER
FUEL FILTER
FUEL LINES, FUEL HOSES AND CONNECTIONS
VACUUM AND CRANKCASE VENTILATION HOSES
VAPOR HOSE AND FUEL FILLER CAP
AIR CLEANER FILTER
SPARK PLUGS (PLATINUM COATED)
VALVE CLEARENCE (2.0 L) No.DESCRIPTION
1
2
3
4
5
6
7
8MILES X 1000
KILOMETERS X 1000
MONTHS7.5
12
6
R15
24
12
R22.5
36
18
R30
48
24
R
I
I
R37.5
60
30
R45
72
36
R52.5
84
42
R
R
I60
96
48
R
I
I
R
R
I67.5
108
54
R75
120
60
R82.5
132
66
R90
144
72
R
I
I
R97.5
156
78
R105
168
84
R
R
I112.5
180
90
R120
192
96
R
I
I
R
R
I127.5
204
102
R135
216
108
R142.5
228
114
R150
240
120
R
I
I
R

VEHICLE MAINTENANCE REQUIREMENTS
5- 4
F030C01GK-AATR : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
GENERAL ITEMS
DRIVE BELT (WATER PUMP, GENERATOR AND A/CON)
COOLANT
TIMING BELT
MANUAL TRANSAXLE OIL
AUTOMATIC TRANSAXLE FLUID
BRAKE FLUID
BRAKE HOSES AND LINES
REAR BRAKE DRUMS/LININGS, PARKING BRAKE
BRAKE PADS, CALIPERS AND ROTORS
EXHAUST PIPE AND MUFFLER
SUSPENSION MOUNTING BOLTS
STEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM
BALL JOINT
POWER STEERING PUMP, BELT AND HOSES
DRIVESHAFTS AND BOOTS
AIR CONDITIONING REFRIGERANT
AIR FILTER (FOR BLOWER UNIT) 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16 No. DESCRIPTIONMILES X 1000
KILOMETERS X 1000
MONTHS7.5
12
6
I15
24
12
I
I
I
I
I
I
I
I22.5
36
18
I30
48
24
I
R
I
I
I
I
I
I
I
I
I
I
I
I
I37.5
60
30
I45
72
36
I
I
I
I
I
I
I
I52.5
84
42
I60
96
48
I
R
R*
1
I
I
I
I
I
I
I
I
I
I
I
I67.5
108
54
I75
120
60
I
I
I
I
I
I
I
I82.5
132
66
I90
144
72
I
R
I
I
I
I
I
I
I
I
I
I
I
I
I97.5
156
78
I105
168
84
R
I
I
I
I
I
I
I112.5
180
90
I120
192
96
I
R
R*
1
I
I
I
I
I
I
I
I
I
I
I
I127.5
204
102
I135
216
108
I
I
I
I
I
I
I
I142.5
228
114
I150
240
120
I
R
I
I
I
I
I
I
I
I
I
I
I
I
I
Note :
*1 - FOR CALIFORNIA, THIS MAINTENANCE IS RECOMMENDED, BUT NOT REQUIRED
*2 - FOR EVERY 12 MONTHS OR 12,000 MILES (20,000 KM), WHICHEVER OCCURS FIRST : "R"
SEE NOTE *2

VEHICLE MAINTENANCE REQUIREMENTS
5-5 ENGINE OIL AND FILTER
AIR CLEANER FILTER
SPARK PLUGS
BRAKE PADS, CALIPERS AND ROTORS
REAR BRAKE DRUMS/LININGS/PADS,
PARKING BRAKE
STEERING GEAR RACK, LINKAGE & BOOTS/
LOWER ARM BALL JOINT
DRIVESHAFTS AND BOOTS
MANUAL TRANSAXLE OIL
AUTOMATIC TRANSAXLE FLUID
AIR FILTER (FOR BLOWER UNIT)
MAINTENANCE UNDER SEVERE USAGE CONDITIONSThe following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate
maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
F040A01GK-AAT
R
R
R
I
I
I
I
R
R
R
F - More than 50% driving in heavy city traffic during hot weather
above 90°F (32°C)
G - Driving in mountainous areas
H - Towing a trailer
I - Driving for patrol car, taxi, commercial car or vehicle towing
J - Driving over 100 mph SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty, rough roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areasDRIVING
CONDITION MAINTENANCE INTERVALS
MAINTENANCE ITEMMAINTENANCE
OPERATION
EVERY 3,000 MILES (4,800 KM) OR 3 MONTHS
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
EVERY 7,500 MILES (12,000 KM) OR 6 MONTHS
EVERY 60,000 MILES (96,000 KM)
EVERY 30,000 MILES (48,000 KM)
MORE FREQUENTLYA, B, C, F, H
C, E
B, H
C, D, G, H
C, D, G, H
C, D, E, F, G
C, E, F, G
A, C, D, E, F, G, H, I, J
A, C, E, F, G, H, I
C, E

VEHICLE MAINTENANCE REQUIREMENTS
5- 6
F060A01A-AATEXPLANATION OF SCHEDULED MAIN-
TENANCE ITEMS
F060M01A-AAT
o Engine Oil and Filter
The engine oil and filter should be changed at
the intervals specified in the maintenance sched-
ule. If the car is being driven in severe condi-
tions, more frequent oil and filter changes are
required.
F060C01A-AAT
o Fuel Filter
A clogged filter can limit the speed at which the
vehicle may be driven, damage the emission
system and cause hard starting. If an exces-
sive amount of foreign matter accumulates in
the fuel tank, the filter may require replacement
more frequently.
After installing a new filter, run the engine for
several minutes, and check for leaks at the
connections. Fuel filters should be installed by
trained technicians.
F060B02A-AAT
o Drive Belts
Inspect all drive belts for evidence of cuts,
cracks, excessive wear or oil saturation and
replace if necessary. Drive belts should be
checked periodically for proper tension and
adjusted as necessary.
F060D01A-AATo Fuel Lines, Fuel Hoses and Connec-
tions
Check the fuel lines, fuel hoses and connec-
tions for leakage and damage. Have a trained
technician replace any damaged or leaking parts
immediately.
F060G01A-AAT
o Vapor Hose and Fuel Filler CapThe vapor hose and fuel filler cap should be
inspected at those intervals specified in the
maintenance schedule. Make sure that a new
vapor hose or fuel filler cap is correctly re-
placed.
F060F01A-AATo Vacuum, Crankcase
Ventilation Hoses
Inspect the surface of hoses for evidence of
heat and/or mechanical damage. Hard and brit-
tle rubber, cracking, tears, cuts, abrasions, and
excessive swelling indicate deterioration. Par-
ticular attention should be paid to examine
those hose surfaces nearest to high heat sourc-
es, such as the exhaust manifold.
Inspect the hose routing to assure that the
hoses do not come in contact with any heat
source, sharp edges or moving component
which might cause heat damage or mechanical
wear. Inspect all hose connections, such as
clamps and couplings, to make sure they are
secure, and that no leaks are present. Hoses
should be replaced immediately if there is any
evidence of deterioration or damage.
F060H01A-AAT
o Air cleaner filter
A Genuine Hyundai air cleaner filter is recom-
mended when filter is replaced.
F060J01A-AATo Spark plugs
Make sure to install new spark plugs of the
correct heat range.
F060E01A-AAT
o Timing beltInspect all parts related to the timing belt for
damage and deformation. Replace any dam-
aged parts immediately.
F070C01A-AAT
o CoolantThe coolant should be changed at the
intervals specified in the maintenance sched-
ule.
F070D01A-AAT
o Manual transaxle oilInspect the manual transaxle oil according to
the maintenance schedule.
NOTE:If the oil level is low, check for possible
leaks before adding oil. Do not overfill.