Hyundai Tiburon 2003 Owner's Manual

VEHICLE MAINTENANCE REQUIREMENTS
5-7
F070E04A-AATo Automatic Transaxle Fluid
The fluid level should be in the "HOT" range of
the dipstick, after the engine and transaxle are
at normal operating temperature. Check the
automatic transaxle fluid level with the engine
running and the transaxle in neutral, with the
parking brake properly applied. Use HYUNDAI
GENUINE ATF, DIAMOND ATF SP-III, SK
ATF SP-III when adding or changing fluid.
F070F01A-AAT
o Brake Hoses and LinesVisually check for proper installation, chafing,
cracks, deterioration and any leakage. Replace
any deteriorated or damaged parts immediately.
F070G02A-AAT
o Brake Fluid
Check brake fluid level in the brake fluid reser-
voir. The level should be between “MIN” and
“MAX” marks on the side of the reservoir. Use
only hydraulic brake fluid conforming to DOT 3
or DOT 4.
F070H01A-AATo Rear Brake Drums and Linings/
Parking Brake
Check the rear brake drums and linings for
scoring, burning, leaking fluid, broken parts,
and excessive wear. Inspect the parking brake
system including the parking brake lever and
cables. For detailed service procedures, refer
to the Shop Manual.
F070J01A-AATo Brake Pads, Calipers and Rotors
Check the pads for excessive wear, discs for
run out and wear, and calipers for fluid leakage.
F070K01A-AAT
o Exhaust Pipe and Muffler
Visually inspect the exhaust pipes, muffler and
hangers for cracks, deterioration, or damage.
Start the engine and listen carefully for any
exhaust gas leakage. Tighten connections or
replace parts as necessary.
F070L01A-AAT
o Suspension Mounting Bolts
Check the suspension connections for loose-
ness or damage. Retighten to the specified
torque.
F070N01A-AATo Power Steering Pump, Belt and
Hoses
Check the power steering pump and hoses for
leakage and damage. Replace any damaged or
leaking parts immediately. Inspect the power
steering belt for evidence of cuts, cracks, ex-
cessive wear, oiliness and proper tension. Re-
place or adjust it if necessary.
F070P01A-AAT
o Driveshafts and Boots
Check the drive shafts, boots and clamps for
cracks, deterioration, or damage. Replace any
damaged parts and, if necessary, repack the
grease.
F070Q01A-AAT
o Air Conditioning Refrigerant
Check the air conditioning lines and connec-
tions for leakage and damage. Check air condi-
tioning performance according to the relevant
shop manual if necessary.F070M01A-AATo Steering gear box, linkage & boots/
lower arm ball joint
With the vehicle stopped and engine off, check
for excessive free-play in the steering wheel.
Check the linkage for bends or damage. Check
the dust boots and ball joints for deterioration,
cracks, or damage. Replace any damaged parts.
F060N01E-AAT
o Valve ClearanceInspect excessive valve noise and/or engine
vibration and adjust if necessary. A qualified
technician should perform the operation.
Valve Clearance
Intake valves : 0.0067 ~ 0.0091 in. (0.17 ~ 0.23mm)
Exhaust valves : 0.0098 ~ 0.0122 in. (0.25 ~ 0.31mm)

DO-IT-YOURSELF MAINTENANCE
6-1
6
G010A01GK-AATENGINE COMPARTMENT (2.0 DOHC)
1. Engine oil filler cap
2. Brake Booster
3. Brake fluid reservoir
4. Clutch fluid reservoir (If installed)
5. Relay box 6. Windshield washer fluid reservoir cap
7. Power steering fluid reservoir
8. Engine coolant reservoir
9. Engine oil level dipstick
10. Radiator cap11. Automatic transaxle fluid level dipstick
(If installed)
12. Air cleaner
13. Battery 1
2
6345
78 9 10 11 1213
6. DO-IT-YOURSELF MAINTENANCE
CAUTION:When inspecting or servicing the
engine, you should handle tools
and other heavy objects carefully
so that the plastic rocker cover of
the engine is not damaged.
HGK059

DO-IT-YOURSELF MAINTENANCE
6-2
G010B01GK-GATENGINE COMPARTMENT (2.7 V6)
1. Power steering fluid reservoir
2. Brake Booster
3. Brake fluid reservoir
4. Air Cleaner 5. Relay box
6. Windshield washer fluid reservoir cap
7. Engine coolant reservoir
8. Engine oil level dipstick 9. Radiator cap
10. Engine oil filler cap
11. Automatic transaxle fluid level dipstick
(If installed)
12. Battery
1
HGK209
2
634
5
78 9 10 11 12

DO-IT-YOURSELF MAINTENANCE
6-3
G020A01A-AATGENERAL CHECKS
Engine Compartment
The following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery condition
G020B01A-AAT
Vehicle Exterior
The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Air filter condition
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (including spare
tire)
G020C01A-AATVehicle Interior
The following should be checked each time
when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heating system operation (and air
conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, including clutch
operation
o Automatic transaxle operation, including
"Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate
correctly or appears to be functioning incorrect-
ly, inspect it carefully and seek assistance from
your Hyundai dealer if service is needed.
G030A01A-AATCHECKING THE ENGINE OIL
Engine oil is essential to the performance and
service of the engine. It is suggested that you
check the oil level at least once a week in
normal use and more often if you are on a trip
or driving in severe conditions.
G030B01A-AATRecommended Oil
SH, SG or SG/CD (API) multi-grade and fuel
efficient oil is recommended.
G030B01A °F
°C20W-40 20W-50
10W-30 10W-40 10W-50
5W-30 5W-40
-20
-29-9
-230
-1820
-732
060
1685
2795
35100
38

DO-IT-YOURSELF MAINTENANCE
6-4
G030C01A-AATTo Check the Oil LevelG030D01A-AATAdding Oil
Before checking the oil, warm up the engine to
the normal operating temperature and be sure
your car is parked on level ground. Turn the
engine off.
Wait a minute, then remove the dipstick, wipe it
off, fully reinsert the dipstick and withdraw it
again. Then note the highest level the oil has
reached on the dipstick. It should be between
the upper ("FULL") and lower ("LOW") range.If the oil level is close to or below the "LOW"
mark, add oil until it reaches the "FULL" mark.
To add oil:
1. Remove the oil filler cap by turning it counter-
clockwise.
2. Add oil, then check the level again. Do not
overfill.
3. Replace the cap by turning it clockwise.
The distance between the "FULL" and "LOW"
marks is equal to about 1 quart of oil.
G040A02GK-AATCHANGING THE OIL AND FILTER
The engine oil and filter should be changed at
those intervals specified in the maintenance
schedule in Section 5. If the car is being driven
in severe conditions, more frequent oil and filter
changes are required.
The procedure for changing the oil and filter is
as follows:
1. Park the car on level ground and set the
parking brake. Start the engine and let it
warm up until the needle on the coolant
temperature gauge moves above the lowest
mark. Turn the engine off and place the gear
selector lever in "P" (automatic) or reverse
gear (manual transaxle). Set the parking
brake.
2. Open the hood and remove the engine oil
filler cap.
HGK210HGK211
DOHC V6DOHC V6
G040A01GK
DOHC V6

DO-IT-YOURSELF MAINTENANCE
6-5 3. Slide underneath the car and loosen the
drain plug by turning it counterclockwise
with a wrench of the proper size. Be sure
that a drain pan is in position to catch the oil
as it drains out, then remove the drain plug.
WARNING:Be very careful when draining the engine oil
as it may be hot enough to burn you!
4. When the oil has stopped draining, replace
the drain plug using a new washer and
retighten by turning it clockwise.
Tightening torque is:
4.5 ~ 4.0 kgf.m (2.0L)
4.5 ~ 3.5 kgf.m (2.7L)
5. Remove the oil filter by turning it counter-
clockwise with a oil filter wrench of the
proper size. A certain amount of oil will
come out when you remove the filter. So be
sure to have your drain pan in place under-
neath it.
6. Install a new oil filter in accordance with the
instructions on the carton or on the filter
itself. Do not over-tighten. (Tightening
torque : 1.2 ~ 1.6 kgf.m)
Be sure that the mounting surface on the
engine is clean and that the old gasket is
removed completely. Lubricate the new gas-
ket on the filter with clean engine oil before
installation.
7. Refill the crankcase with the recommended
engine oil. Refer to the specification in chap-
ter 9 for engine oil capacity.8. Start the engine and check to be sure no oil
is leaking from the drain plug or oil filter.
9. Shut off the engine and recheck the oil level.
NOTE:Always dispose of used engine oil in an
environmentally acceptable manner. It is sug-
gested that it be placed in a sealed container
and taken to a service station for reclama-
tion. Do not pour the oil on the ground or
put it into the household trash.
WARNING:Used motor oil may cause irritation or can-
cer of the skin if left in contact with the skin
for prolonged periods of time. Wash your
hands thoroughly with soap and warm wa-
ter as soon as possible after handling used
oil.
G050A01A-AATCHECKING AND CHANGING THE EN-
GINE COOLANT
WARNING:
Do not remove the radiator cap when the
engine is hot. When the engine is hot, the
engine coolant is under pressure and may
erupt through the opening if the cap is
removed. You could be seriously burned if
you do not observe this precaution. Do not
remove the radiator cap until the radiator is
cool to the touch.
G050B01A-AATRecommended Engine Coolant
Use a high quality ethylene-glycol coolant in a
50/50 mix with water. The engine coolant should
be compatible with aluminum engine parts.
Additional corrosion inhibitors or additives should
not be used. The cooling system must be main-
tained with the correct concentration and type
of engine coolant to prevent freezing and corro-
sion. Never allow the concentration of anti-
freeze to exceed the 60% level or go below the
35% level, or damage to the cooling system
may result. For proper concentration when add-
ing or replacing the engine coolant, refer to the
following table.
HGK187

DO-IT-YOURSELF MAINTENANCE
6-6
35% 65%
40% 60%
50% 50%
60% 40%
Ambient
temperature
°C ( °F)
-15 (5)
-25 (-13)
-35 (-31)
-45 (-49)
Antifreeze
solutionWater Engine Coolant concentration
G050C01A-AAT
To Check the Coolant Level
The coolant level can be seen on the side of the
plastic coolant reservoir. The level of the cool-
ant should be between the "LOW" and "FULL"
lines on the reservoir when the engine is cold.
If the level is below the "LOW" mark, add
engine coolant to bring it up between "LOW"
and "FULL". If the level is low, inspect for
coolant leaks and recheck the fluid level fre-
quently. If the level drops again, visit your
Hyundai dealer for an inspection and diagnosis
of the reason.
G050D02A-AATTo Change the Engine Coolant
The engine coolant should be changed at those
intervals specified in the vehicle maintenance
schedule in Section 5.
CAUTION:Engine coolant can damage the finish of
your car. If you spill engine coolant on the
car, wash it off thoroughly with clean water.
1. Park the car on level ground, set the park-
ing brake and remove the radiator cap when
cool.
2. Be sure your drain receptacle is in place.
Open the drain cock on the radiator. Allow
all the engine coolant to drain from the
cooling system, then securely close the drain
cock.
3. Check Section 9 for the capacity of the
cooling system in your car. Then, following
the manufacturer’s directions on the engine
coolant container, add the appropriate quan-
tity of coolant to the radiator.
4. Turn the radiator cap counterclockwise with-
out pressing down on it, until it stops. This
relieves any pressure remaining in the cool-
ing system. And remove the radiator cap by
pushing down and turning counterclockwise.
Now fill the radiator with clean demineral-
ized or distilled water. Continue to add clean
demineralized or distilled water in small quan-
tities until the fluid level stays up in the
radiator neck.5. Replace the radiator and reservoir caps and
check to be sure the drain cocks are fully
closed and not leaking.
WARNING:The cooling fan is controlled by engine cool-
ant temperature and may sometimes oper-
ate even when the engine is not running.
Use extreme caution when working near the
blades of the coolant fan so that you are not
injured by a rotating fan blade. As the en-
gine coolant temperature decreases, the fan
will automatically shut off. This is a normal
condition.
G060A01GK-AATSPARK PLUGS
YN60100A
V6 DOHC
Your engine was originally equipped with plati-
num-tipped spark plugs. Platinum-tipped spark
plugs will last longer than conventional type

DO-IT-YOURSELF MAINTENANCE
6-7
WARNING:It is recommended that the engine be cool
or cold when changing the spark plugs. If
the engine is hot, you could burn yourself
on the insulated connector, the spark plug
or the engine itself.
4. When preparing to remove the old spark
plug, guide the socket down over the spark
plug, being careful not to damage the ce-
ramic insulator.
5. To remove the old spark plug, turn the
wrench handle in a counterclockwise direc-
tion.
6. To install the new spark plug, guide the
socket down over the spark plug, being
careful not to damage the ceramic insulator.
G060C02GK
G060B01GK-AAT
Replacing the Spark PlugsThe spark plugs should be changed at the
intervals specified in the vehicle maintenance
schedule in Section 5 or whenever engine per-
formance indicates they should be changed.
Symptoms that suggest poor spark plug perfor-
mance include engine misfiring under load, loss
of fuel economy, poor acceleration, etc. When
spark plugs are replaced, always use spark
plugs recommended by Hyundai. The use of
other spark plugs can result in loss of perfor-
mance, radio interference or engine damage.
NOTE:When replacing the spark plug, always use
the genuine parts recommended.
Recommended Spark Plugs:
Type
RC10YC4(CHAMPION)
BKR5ES-11(NGK)
RC10PYPB4(CHAMPION)
PFR5N-11(NGK)Remark
G060C01GK-GETChanging the Spark Plugs
G060C01GK
You will find it easier to change spark plugs if
the engine is cold. Always change one spark
plug at a time. This helps avoid getting the wires
mixed up.
1. Remove the center (2.0 L) cover on the
engine rocker cover.
NOTE:It is recommended that the spark plugs (For
2.7L Engines) should be changed by an
authorized Hyundai dealer.
2. Using a clean cloth, remove any dirt that has
accumulated around the base of the spark
plug so it cannot fall into the cylinder when
the spark plug is removed.
3. To remove the spark plug cable, pull straight
up on the insulated connector, not the cable.
Pulling on the cable may damage the carbon
core conductor.
2.0L
2.7L
spark plugs and can be identified by blue lines
on the ceramic shell.
NOTE:Do not clean or regap platinum-tipped spark
plugs.

DO-IT-YOURSELF MAINTENANCE
6-8
G070A01GK-AATCHANGING THE AIR CLEANER FIL-
TER
To change the filter, unsnap the clips around
the cover. When this is done, the cover can be
lifted off, the old filter removed and the new filter
put in its place. Genuine Hyundai Replacement
Parts are recommended.
CAUTION:o Operating your vehicle without a proper
air filter in place can result in excessive
engine wear.
o Be careful that dust or dirt does not enter
the air intake, or damage may result.
HGK213
NOTE:Spark plugs should be tightened firmly. Over-
tightening can damage the threads in the
aluminum cylinder head. Also, leaving them
too loose can cause the spark plug to get
very hot and possibly result in damage to
the engine.
7. Replace the cable by pushing the insulated
connector directly down onto the electrode.
Check to be sure it has snapped into place
and can't fall off.
G060C03GKG080A02A-AAT
WINDSHIELD WIPER BLADES
HEF-119
The wiper blades should be carefully inspected
from time to time and cleaned to remove accu-
mulations of road film or other debris. To clean
the wiper blades and arms, use a clean sponge
or cloth with a mild soap or detergent and water.
If the wipers continue to streak or smear the
glass, replace them with Genuine Hyundai
Replacement Parts or their equivalent.
CAUTION:o Do not operate the wipers on dry glass.
This can result in more rapid wear of the
wiper blades and may scratch the glass.
o Keep the blade rubber out of contact
with petroleum products such as engine
oil, gasoline etc.

DO-IT-YOURSELF MAINTENANCE
6-9
G100B01A-AATTo Check the Manual Transaxle
Fluid Level
SSA6100B
Park the car on level ground with the engine off.
1. Using a wrench of the correct size, loosen
the oil filler plug by turning it counterclock-
wise and remove it with your fingers.
2. Use your finger or suitable tool to feel inside
the hole. The oil level should be at its bottom
edge. If it is not, check for leaks before
adding oil. To refill the transaxle or bring the
oil level up,add oil slowly until it reaches the
proper level. Do not overfill.
3. Replace the plug, screw it in with your fin-
gers and then tighten securely with the
wrench.
G090A01A-AATFILLING THE WASHER RESERVOIR
The washer fluid reservoir supplies fluid to the
windshield washer system.
A good quality washer fluid should be used to fill
the washer reservoir. The fluid level should be
checked more frequently during bad weather or
whenever the washer system is in more fre-
quent use.
The capacity of the washer reservoir is 3.2 U.S.
quarts (3.0 Liters).
CAUTION:o Radiator anti-freeze (engine coolant)
should not be used in the washer system
because it will damage the car’s finish.
o The washer lever should not be pulled
and the washer should not be operated
if the washer reservoir is empty. This can
damage the washer fluid pump.
Transaxle lubricant in the manual transaxle should
be checked at those intervals specified in the
vehicle maintenance schedule in Section 5.
Recommended OilUse only HYUNDAI GENUINE PARTS MTF
75W/90 (API GL-4) or equivalents in the manual
transaxle.
Manual Transaxle Oil CapacityThe oil capacity of the manual transaxle:
2.3 us quarts (2.15L)
WARNING:It is always better to check the transaxle oil
level when the engine is cool or cold. If the
engine is hot, you should exercise great
caution to avoid burning yourself on hot
engine or exhaust parts.
G100A02GK-AATCHECKING THE TRANSAXLE OIL
(MANUAL)
G110A01E
Filler plug
Drain plugHGK217