check engine HYUNDAI TUCSON 2009 Owner's Guide

5
VEHICLE MAINTENANCE REQUIREMENTS
9
F070L01A-AATo Suspension Mounting BoltsCheck the suspension connections for
looseness or damage. Retighten to the
specified torque.
F070G02A-AATo Brake FluidCheck brake fluid level in the brake fluid
reservoir. The level should be between
"MIN" and "MAX" marks on the side of the
reservoir. Use only hydraulic brake fluid
conforming to DOT 3 or DOT 4.F070F01A-AATo Brake Hoses and LinesVisually check for proper installation, chaf-
ing, cracks, deterioration and any leak-
age. Replace any deteriorated or dam-
aged parts immediately.
F070K01A-AATo Exhaust Pipe and MufflerVisually inspect the exhaust pipes, muffler
and
hangers for cracks, deterioration, or dam-
age. Start the engine and listen carefully
for any exhaust gas leakage. Tighten con-
nections or replace parts as necessary.
F070J01A-AATo Brake Pads, Calipers and RotorsCheck the pads for excessive wear, discs
for run out and wear, and calipers for fluid
leakage.F070H01O-AATo Rear Brake Discs and Linings/
Parking BrakeCheck the rear brake discs and linings for
scoring, burning, leaking fluid, broken parts,
and excessive wear. Inspect the parking
brake system including the parking brake
lever and cables. For detailed service pro-
cedures, refer to the Shop Manual.
F070M01A-AATo Steering Gear Box, Linkage &
Boots/Lower Arm Ball JointWith the vehicle stopped and engine off,
check for excessive free-play in the steer-
ing wheel.
Check the linkage for bends or damage.
Check the dust boots and ball joints for
deterioration, cracks, or damage. Replace
any damaged parts.
F070Q01A-AATo Air Conditioning RefrigerantCheck the air conditioning lines and con-
nections for leakage and damage. Check
air conditioning performance according to
the relevant shop manual if necessary.F070P01A-AATo Driveshafts and BootsCheck the drive shafts, boots and clamps
for cracks, deterioration, or damage. Re-
place any damaged parts and, if neces-
sary, repack the grease.F070N01A-AATo Power Steering Pump, Belt and
HosesCheck the power steering pump and hoses
for leakage and damage. Replace any
damaged or leaking parts immediately.
Inspect the power steering belt for evi-
dence of cuts, cracks, excessive wear,
oiliness and proper tension. Replace or
adjust it if necessary.

6
Engine Compartment .................................................... 6-2
General Checks ............................................................ 6-4
Checking the Engine Oil ............................................... 6-5
Changing the Oil and Filter ............................................ 6-6
Checking and Changing the Engine Coolant ................ 6-8
Changing the Air Cleaner Filter ...................................6-10
Checking the Transaxle Oil (Manual) .........................6-11
Checking the Transaxle Fluid (Automatic)..................6-12
Checking the Brakes ..................................................6-14
Checking the Clutch Fluid...........................................6-15
Air Conditioning Care..................................................6-16
Changing the Climate Control Air Filter .......................6-17
Checking the Free-play...............................................6-19
Checking Drive Belts ..................................................6-20
Checking and Replacing Fuses..................................6-21
Checking the Battery..................................................6-23
Power Steering Fluid Level .........................................6-25
Replacement of Light Bulbs ........................................6-27
Bulb Wattage ...............................................................6-34
Fuse Panel Description...............................................6-35
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DO-IT-YOURSELF MAINTENANCE

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DO-IT-YOURSELF MAINTENANCE
4
GENERAL CHECKS
G020C01A-AATVehicle InteriorThe following should be checked each
time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heating system operation
(and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking
brake
o Manual transaxle operation, including
clutch operation
o Automatic transaxle operation, includ-
ing "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate
correctly or appears to be functioning cor-
rectly, inspect it carefully and seek assis-
tance from your Hyundai dealer if service
is needed.
G020B01A-AATVehicle ExteriorThe following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition
(including spare tire)
G020A01A-AATEngine CompartmentThe following should be checked regu-
larly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery condition
o Air filter condition

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DO-IT-YOURSELF MAINTENANCE
5
CHECKING THE ENGINE OILG030A01A-AATEngine oil is essential to the performance
and service of the engine. It is suggested
that you check the oil level at least once a
week in normal use and more often if you
are on a trip or driving in severe conditions.
G030C01JM-AATTo Check the Oil LevelBefore checking the oil, warm up the en-
gine to the normal operating temperature
and be sure your car is parked on level
ground. Turn the engine off.
Wait five minutes , then remove the dip-
stick, wipe it off, fully reinsert the dipstick
and withdraw it again. Then note the high-
est level the oil has reached on the dip-
stick. It should be between the upper
("FULL") and lower ("LOW") range.
G030C01JM
DOHC V6
!
WARNING:
Be very careful not to touch the radiator
hose when checking the engine oil as it
may be hot enough to burn you.
G030B01O-AATRecommended OilThe engine oil quality should meet the
following classification.
API SJ, SL or ABOVE,
ILSAC GF-3 or ABOVE
G030B01JM-U
NOTE:o For good fuel economy, SAE 5W-20
(5W-30), ILSAC GF-3 engine oil is pre-
ferred regardless of regional option
and engine variation.
o If SAE 5W-20, ILSAC GF-3 engine oil is
not available, secondary recom-
mended engine oil for corresponding
temperature range can be used.

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DO-IT-YOURSELF MAINTENANCE
6
WARNING:
Be very careful not to touch the radiator
hose when adding the engine oil as it may
be hot enough to burn you.
!
CHANGING THE OIL AND FIL-
TER
If the oil level is close to or below the "L"
mark, add oil until it reaches the "F" mark.
To add oil:
1. Remove the oil filler cap by turning it
counter-clockwise.
2. Add oil, then check the level again. Do
not overfill.
3. Replace the cap by turning it clockwise.
The distance between the "F" and "L" marks
is equal to about 1 quart of oil.The engine oil and filter should be changed
at those intervals specified in the mainte-
nance schedule in Section 5. If the car is
being driven in severe conditions, more
frequent oil and filter changes are required.
The procedure for changing the oil and
filter is as follows:
1. Park the car on level ground and set the
parking brake. Start the engine and let
it warm up until the needle on the cool-
ant temperature gauge moves above
the lowest mark. Turn the engine off and
place the gear selector lever in "P" (au-
tomatic) or reverse gear (manual
transaxle).G030D01JM-AATAdding Oil
G030D01JM
DOHC V6
G040A01GK
DOHC V6
G040A02JM-AAT

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7
6. Install a new oil filter in accordance with
the instructions on the carton or on the
filter itself. Do not over-tighten. (Tight-
ening torque : 1.2 ~ 1.6 kgf.m) Be sure
that the mounting surface on the engine
is clean and that the old gasket is re-
moved completely. Lubricate the new
gasket on the filter with clean engine oil
before installation.
7. Remove the engine oil level dipstick.
8. Refill the crankcase with the recom-
mended engine oil. Refer to the speci-
fication in chapter 9 for engine oil ca-
pacity.
!
PROPOSITION 65 WARNING:
This product contains a chemical known
to the State of California to cause can-
cer. Used engine oil may cause irritation
or cancer of the skin if left in contact with
the skin for prolonged periods of time.
Used engine oil contains chemicals that
have caused cancer in laboratory ani-
mals. Always protect your skin by wash-
ing your hands thoroughly with soap and
warm water as soon as possible after
handling used oil.
!
WARNING:
Be very careful when draining the en-
gine oil as it may be hot enough to burn
you! 2. Open the hood and remove the engine
oil filler cap.
3. Slide underneath the car and loosen
the drain plug by turning it counter-
clockwise with a wrench of the proper
size. Be sure that a drain pan is in
position to catch the oil as it drains out,
then remove the drain plug.
4. When the oil has stopped draining, re-
place the drain plug using a new washer
and retighten by turning it clockwise.
Oil pan drain plug tightening torque:
3.5 ~ 4.5 kgf.m (2.7L)
4.0 ~ 4.5 kgf.m (2.0L)
5. Remove the oil filter by turning it coun-
terclockwise with a oil filter wrench of
the proper size. A certain amount of oil
will come out when you remove the
filter. So be sure to have your drain pan
in place underneath it.
CAUTION:
Slowly pour the recommended oil using
by a funnel. Do not overfill! Engine dam-
age may occur if overfilled.
!
9. Start the engine and check to be sure no
oil is leaking from the drain plug or oil
filter.
10. Shut off the engine and recheck the oil
level.
NOTE:Always dispose of used engine oil in an
environmentally acceptable manner. It
is suggested that it be placed in a sealed
container and taken to a service station
for reclamation. Do not pour the oil on the
ground or put it in with the household
trash.

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DO-IT-YOURSELF MAINTENANCE
8
G050B01A-AATRecommended Engine CoolantUse a high quality ethylene-glycol coolant
in a 50/50 mix with water. The engine
coolant should be compatible with alumi-
num engine parts. Additional corrosion
inhibitors or additives should not be used.
The cooling system must be maintained
with the correct concentration and type of
engine coolant to prevent freezing and
corrosion. Never allow the concentration
of antifreeze to exceed the 60% level or go
below the 35% level, or damage to the
cooling system may result. For proper con-
centration when adding or replacing the
engine coolant, refer to the following table.
Ambient
temperature
°F (°C)
5 (-15)
-13 (-25)
-31 (-35)
-49 (-45)
65%
60%
50%
40% 35%
40%
50%
60%Water Antifreeze
solution Engine Coolant concentration
G050C01A-AATTo Check the Coolant LevelThe coolant level can be seen on the side
of the plastic coolant reservoir. The level of
the coolant should be between the "L" and
"F" lines on the reservoir when the engine
is cool. If the level is below the "L" mark, add
engine coolant to bring it up between "L"
and "F". If the level is low, inspect for
coolant leaks and recheck the fluid level
frequently. If the level drops again, visit
your Hyundai dealer for an inspection and
diagnosis of the reason.
CHECKING AND CHANGING THE
ENGINE COOLANT!
G050A01A-AAT
WARNING:
Do not remove the radiator cap when the
engine is hot. When the engine is hot, the
engine coolant is under pressure and
may erupt through the opening if the cap
is removed. You could be seriously
burned if you do not observe this precau-
tion. Do not remove the radiator cap until
the radiator is cool to the touch.
G050C01JM

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DO-IT-YOURSELF MAINTENANCE
9
!
!
WARNING:
The cooling fan is controlled by engine
coolant temperature and may some-
times operate even when the engine is
not running. Use extreme caution when
working near the blades of the coolant
fan so that you are not injured by a
rotating fan blade. As the engine coolant
temperature decreases, the fan will au-
tomatically shut off. This is a normal
condition. 2. Turn the radiator cap counterclockwise
without pressing down on it, until it stops.
This relieves any pressure remaining in
the cooling system. And remove the
radiator cap by pushing down and turn-
ing counterclockwise.
3. Be sure your drain receptacle is in place.
Open the drain cock on the radiator.
Allow all the engine coolant to drain
from the cooling system, then securely
close the drain cock.
4. Check Section 9 for the capacity of the
cooling system in your car. Then, fol-
lowing the manufacturer's directions on
the engine coolant container, add the
appropriate quantity of coolant to the
radiator.
5. Fill the radiator with clean demineral-
ized or distilled water. Continue to add
clean demineralized or distilled water
in small quantities until the fluid level
stays up in the radiator neck.6. Start the engine, top off the radiator with
water and then add coolant to the res-
ervoir until the level is between "L" and
"F".
7. Replace the radiator and reservoir caps
and check to be sure the drain cocks are
fully closed and not leaking.
G050D02A-AATTo Change the Engine CoolantThe engine coolant should be changed at
those intervals specified in the vehicle
maintenance schedule in Section 5.
HJM5034G050D01JM
CAUTION:
Engine coolant can damage the finish of
your car. If you spill engine coolant on the
car, wash it off thoroughly with clean
water.
1. Park the car on level ground, set the
park-ing brake and remove the radiator
cap when cool.

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11
G090A01JM
FILLING THE WASHER RESER-
VOIRG090A02JM-AATThe washer fluid reservoir supplies fluid to
the front and rear washer systems.
A good quality washer fluid should be
used to fill the washer reservoir. The fluid
level should be checked more frequently
during inclement weather or whenever the
washer system is in more frequent use.
The capacity of the washer reservoir is
3.59 U.S. quarts (3.4 Liters).
CAUTION:
o Radiator anti-freeze (engine coolant)
should not be used in the washer sys-
tem because it will damage the car's
finish.
o The washer should not be operated if
the washer reservoir is empty. This
can damage the washer fluid pump.
!!
WARNING:
o Windshield washer fluid agents con-
tain some amounts of alcohol and can
be flammable under certain circum-
stances. Do not allow sparks or flame
to contact the washer fluid or the
washer fluid reservoir. Damage to
the vehicle or its occupants could
occur.
o Windshield washer fluid is poisonous
to humans and animals. Do not drink
windshield washer fluid. Serious in-
jury or death could occur.
CHECKING THE TRANSAXLE
OIL (MANUAL)G100A02JM-AATTransaxle lubricant in the manual transaxle
should be checked at those intervals speci-
fied in the vehicle maintenance schedule
in Section
5.Recommended OilUse only HYUNDAI GENUINE PARTS MTF
75W/85 (API GL-4) or EQUIVALENT in the
manual transaxle.Manual Transaxle Oil CapacityThe oil capacity of the manual transaxle is
2.2 U.S. quarts (2.1 liters).
HJM5009
Filler plug
Drain plug

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CHECKING THE TRANSAXLE
FLUID (AUTOMATIC)G110A01E-AATTransaxle fluid in the automatic transaxle
should be checked at those intervals speci-
fied in the vehicle maintenance schedule
in Section 5.NOTE:Automatic transaxle fluid is basically
red color. As driving distance increases,
the fluid color turns darkish red gradu-
ally. It is a normal condition and you
should not judge the need to replace
based upon the changing color.
You must replace the automatic
transaxle fluid in accordance with inter-
vals specified in the vehicle maintenance
schedule in section 5.
!
G110B05A-AATRecommended Fluid
Your Hyundai automatic transaxle is spe-
cially designed to operate with HYUNDAI
GENUINE ATF SP III, DIAMOND ATF SP III,
SK ATF SP III or other brands meeting the
SP III specification approved by Hyundai
Motor Co.. Damage caused by a
nonspecified fluid is not covered by your
new vehicle limited warranty.
CAUTION:
Use of aftermarket ATF additives may
cause damage to the automatic
transaxle.
Only use HYUNDAI GENUINE ATF SP III,
DIAMOND ATF SP III, SK ATF SP III or
other brands meeting the SP III specifi-
cation approved by Hyundai Motor Co..
If you are having your vehicle serviced
at a facility other than a Hyundai dealer,
verify that the correct ATF is used for
your vehicle.
!
WARNING:
It is always better to check the transaxle
oil level when the engine is cool or cold.
If the engine is hot, you should exercise
great caution to avoid burning yourself
on hot engine or exhaust parts.NOTE:It is recommended that the manual
transaxle fluid should be checked by an
authorized Hyundai dealer.