check engine HYUNDAI TUCSON 2009 Service Manual

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G110D03O-AATChecking the Automatic Transaxle
Fluid LevelThe automatic transaxle fluid level should
be checked regularly.
Keep the vehicle on the level ground with
the parking brake applied and check the
fluid level according to the following pro-
cedure.
1. Place the shift lever in N (Neutral) posi-
tion and confirm the engine is running
at normal idle speed.
2. After the transaxle is warmed up suffi-
ciently (fluid temperature 158~176°F),
for example by 10 minutes usual driv-
ing, move the shift lever through all
positions then place the shift lever in N
(Neutral) or P (Park) position.
G110C01JM-AATTransaxle Fluid CapacityThe fluid capacity of the automatic
transaxle is 8.2 U.S. quarts (7.8 liters).
WARNING:
The transaxle fluid level should be
checked when the engine is at normal
operating temperature. This means that
the engine, radiator, exhaust system
etc., are very hot so you should exercise
great care not to burn yourself during
this procedure.
HJM5011
3. Confirm if the fluid level is in “HOT”
range on the level gauge. If the fluid
level is lower, add the specified fluid
from the fill hole. If the fluid level is
higher, drain the fluid from the drain
hole.
4. If the fluid level is checked in cold con-
dition (fluid temperature 68~86°F), add
the fluid to the “COLD” line and then
recheck the fluid level according to the
above step 2.
HJM5044
HOT
COLD

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CHECKING THE BRAKES
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G120B01A-AATChecking the Brake Fluid Level
WARNING:Use caution when handling brake fluid. It
can damage your vision if it gets into
your eyes. It will also damage your
vehicle's paint if spilled on it and not
removed immediately.
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WARNING:
The cooling fan is controlled by engine
coolant temperature and may some-
times operate even when the engine is
not running. Use extreme caution when
working near the blades of the cooling
fan, so that you are not injured by a
rotating fan blade. As the engine coolant
temperature decreases, the fan will au-
tomatically shut off. This is a normal
condition.
G120A01A-AAT
CAUTION:
Because brakes are essential to the
safe operation of the car, it is suggested
that they be checked and inspected by
your Hyundai dealer. The brakes should
be checked and inspected for wear at
those intervals specified in the vehicle
maintenance schedule in Section 5.
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G120C02A-AATRecommended Brake FluidUse only hydraulic brake fluid conforming
to DOT 3 or DOT 4 specifications in your
braking system. Follow the instructions
printed on the container.

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G130B02A-AATTo Replace the FluidRecommended brake fluid conforming to
DOT 3 or DOT 4 specification should be
used. The reservoir cap must be fully tight-
ened to avoid contamination from foreign
matter or moisture.NOTE:Do not allow any other liquids to contami-
nate the brake fluid. Seal damage will
result.
WARNING:
Use caution when handling brake fluid. It
can damage your vision if you get it in
your eyes. It will also damage your
vehicle's paint if spilled on it and not
removed immediately.
AIR CONDITIONING CARE
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G140A01A-AATKeeping the Condenser CleanThe air conditioning condenser (and en-
gine radiator) should be checked periodi-
cally for accumulation of dirt, dead insects,
leaves, etc. These can interfere with maxi-
mum cooling efficiency. When removing
such accumulations, brush or hose them
away carefully to avoid bending the cool-
ing fans.
G140B01A-AATChecking the Air Conditioning Op-
eration1. Start the engine and let it run at a fast idle
for several minutes with the air condi-
tioning set at the maximum cold setting.
2. If the air coming out of the in-dash vents
is not cold, have the air conditioning
system inspected by your Hyundai
dealer.
CAUTION:
Running the air conditioning system for
extended periods of time with a low re-
frigerant level may damage the com-
pressor.

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G190A01GK
DOHC CVVT V6
Water Pump Pulley
0.2~0.24 in.
(5~6 mm)
Power steering
COMP
Auto
tensioner
Alternator Pulley
Crankshaft PulleyAlternator
Eng.pulley
G140D02A-AATChecking the Compressor Drive Belt
G140C01A-AATLubricationTo lubricate the compressor and the seals
in the system, the air conditioning should
be run for at least 10 minutes each week.
This is particularly important during cool
weather when the air conditioning system
is not otherwise in use.
When the air conditioning is being used
regularly, the compressor drive belt ten-
sion should be checked at least once a
month with the engine turned off.
To check the drive belt tension, press down
on the belt halfway between the engine
crankshaft and compressor pulleys. Press-
ing with your finger, you should not be able
to deflect this belt anymore than 1/3 of an
inch. If the belt is too loose, have it adjusted
by your Hyundai dealer.
CHANGING THE CLIMATE CON-
TROL AIR FILTERB145A03JM-GAT(For Evaporator and Blower Unit)
(If Installed)The climate control air filter is located in
front of the evaporator unit behind the
glove box.
It helps to decrease the amount of pollut-
ants entering the car.
1. Open the glove box and remove the
support strap through the hole.
HJM2133

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G150A01JM
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B145A01JM
CAUTION:
Be sure to install the air conditioner filter
in the direction of the arrow sign. Other-
wise, noise or filter damage may result.
CHECKING THE FREE-PLAYG150A01A-AATSTEERING WHEELTo check the steering wheel free-play,
stop the car with the wheels pointed straight
ahead and gently move the steering wheel
back and forth. Use very light finger pres-
sure and be sensitive to changes in resis-
tance that mark the limits of the free-play.
If the free-play is greater than specified,
have it inspected by your Hyundai dealer
and adjusted or repaired if necessary.
1.18 in.
(30 mm)
G160A01HR G160A01A-AAT
CLUTCH PEDAL FREE PLAYWith the engine off, press lightly on the
clutch pedal until you feel a change in
resistance. This is the clutch pedal free-
play. The free-play should be within the
limits specified in the illustration. If it is not,
have it inspected by your Hyundai dealer
and adjusted or repaired if necessary.
0.24 ~ 0.51 in.
(6 ~ 13 mm)

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G190A01GK
DOHC CVVT V6
Water Pump Pulley
0.2~0.24 in.
(5~6 mm)
Power steering
COMP
Auto
tensioner
Alternator Pulley
Crankshaft PulleyAlternator
Eng.pulley
CHECKING DRIVE BELTSDrive belts should be checked periodi-
cally for proper tension and adjusted if
necessary. At the same time, belts should
be examined for cracks, wear, fraying or
other evidence of deterioration and re-
placed if necessary.
Belt routing should also be checked to be
sure there is no interference between the
belts and other parts of the engine. After a
belt is replaced, the new belt should be
adjusted again after two or three weeks to
eliminate slack resulting from initial stretch-
ing after use.G190A01A-AAT
G180A01L
G160A01HR
CHECKING BRAKE PEDAL
CLEARANCEG180A01A-AATYou need a helper to check the brake
pedal clearance. With the engine running,
have your helper press down on the brake
pedal several times and then hold it down
with a force of about 110 lbs (50 kg, 490 N).
The brake pedal clearance is the distance
from the top surface of the brake pedal to
the asphalt sheeting under the floor mat.
If the brake pedal clearance is not within
the limits specified in the illustration, have
it inspected by your Hyundai dealer and
adjusted or repaired if necessary.
2.95 in. (75 mm)
G170A01A-AATBRAKE PEDAL FREE PLAYWith the engine off, press down on the
brake pedal several times to reduce the
vacuum in the brake booster.
Then, using your hand, press down slowly
on the brake pedal until you feel a change
in resistance. This is the brake pedal free-
play.
The free-play should be within the limits
specified in the illustration above. If it is not,
have it inspected by your Hyundai dealer
and adjusted or repaired if necessary.
0.12 ~ 0.31 in.
(3 ~ 8 mm)

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CHECKING AND REPLACING
FUSES
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G200B02JM-AATReplacing Accessory Fuses
CAUTION:
When replacing a fusible link, never use
anything but a new fusible link with the
same or lower amperage rating. Never
use a piece of wire or a higher-rated
fusible link. This could result in serious
damage and create a fire hazard.
The fuse box for the lights and other elec-
trical accessories will be found on the left
side of crash pad. Inside the box you will
find a list showing the circuits protected by
each fuse.
If any of your car's lights or other electrical
accessories stop working, a blown (open)
fuse could be the reason. If the fuse has
opened, you will see that the metal strip
inside the fuse has melted through. If you
suspect a blown fuse, follow this proce-
dure:
G200A03A-AATReplacing a Fusible LinkA fusible link will melt if the electrical cir-
cuits from the battery are ever overloaded,
thus preventing damage to the entire wir-
ing harness. (This could be caused by a
short in the system drawing too much cur-
rent.) If this ever happens, have a Hyundai
dealer determine the cause, repair the
system and replace the fusible link. The
fusible links are located in a relay box in the
engine compartement for easy inspection.
HJM4002
G200A01JM
Open-
ReplaceGood

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G200B02L
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4. Replace the blown fuse by pressing a
new fuse of the same rating into place.
The fuse should be a snug fit. If it is not,
have the fuse clip repaired or replaced
by a Hyundai dealer. If you do not have
a spare fuse, you may be able to borrow
a fuse of the same or lower rating from
an accessory you can temporarily get
along without (the radio or cigarette
lighter, for example). Always remember
to replace the borrowed fuse.
CAUTION:
An open fuse indicates that there is a
problem in the electrical circuit. If you
replace a fuse and it blows as soon as the
accessory is turned on, the problem is
serious and should be referred to a
Hyundai dealer for diagnosis and repair.
Never replace a fuse with anything ex-
cept a fuse with the same or a lower
amperage rating. A higher capacity fuse
could cause damage and create a fire
hazard.NOTE:See page 6-35 for the fuse panel descrip-
tions.
GoodOpen-Replace
1. Turn off the ignition and all other
switches.
2. Open the fuse box and examine each
fuse. Remove each fuse by pulling it
toward you (a small "fuse puller" tool is
contained in the relay and fuse box of
the engine room to simplify this opera-
tion).
3. Be sure to check all other fuses even if
you find one that appears to have
opened.
G200B01JM

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G220C01A-AATChecking Condenser Cooling FanThe condenser cooling fan should come
on automatically whenever the air condi-
tioning is in operation.G220B01A-AATChecking Engine Cooling FanThe engine cooling fan should come on
automatically if the engine coolant tem-
perature is high.CHECKING ELECTRIC COOLING
FANS!
G220A01A-AAT
WARNING:
The cooling fan is controlled by engine
coolant temperature and may some-
times operate even when the engine is
not running. Use extreme caution when
working near the blades of the cooling
fan, so that you are not injured by a
rotating fan blade. As the engine coolant
temperature decreases the fan will au-
tomatically shut off. This is a normal
condition.
If electrolyte gets on your skin,
thoroughly wash the contacted
area.
If you feel a pain or a burning
sensation, get medical atten-
tion immediately.
Wear eye protection when
charging or working near a bat-
tery.
Always provide ventilation
when working in an enclosed
space.
o When lifting a plastic-cased battery,
excessive pressure on the case may
cause battery acid to leak, resulting in
personal injury. Lift with a battery
carrier or with your hands on opposite
corners.
o Never attempt to charge the battery
when the battery cables are con-
nected.
o The electrical ignition system works
with high voltage.
Never touch these components with
the engine running or the ignition
switched on.
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WARNING:
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WARNING:Always read the following in-
structions carefully when han-
dling a battery.
Keep lighted cigarettes and all
other flames or sparks away
from the battery.
Hydrogen, which is a highly
combustible gas, is always
present in battery cells and
may explode if ignited.
Keep batteries out of the reach
of children because batteries
contain highly corrosive SUL-
FURIC ACID. Do not allow bat-
tery acid to contact your skin,
eyes, clothing or paint finish.
If any electrolyte gets into your
eyes, flush your eyes with
clean water for at least 15 min-
utes and get immediate medi-
cal attention. If possible, con-
tinue to apply water with a
sponge or cloth until medical
attention is received.

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POWER STEERING FLUID
LEVELG230A03A-AATThe power steering fluid level should be
checked regularly. To check the power
steering fluid level, be sure the engine is
"OFF", then check to make certain that the
power steering fluid level is between the
"MAX" and "MIN" level markings on the
fluid reservoir.NOTE:Grinding noise from the power steering
pump may be heard immediately after
the engine is started in extremely cold
conditions (below - 4°F). If the noise stops
during warm up, there is no abnormal
function in the system. It is due to a
power steering fluid characteristic in
extremely cold conditions.
G230A01JM
HEADLIGHT AIMING ADJUST-
MENTG290A03O-AATBefore performing aiming adjustment,
make sure of the following.
1. Keep all tires inflated to the correct
pressure.
2. Place the vehicle on level ground and
press the front bumper & rear bumper
down several times.
Place vehicle at a distance of 118 in.
(3m) from the test wall.
3. See that the vehicle is unloaded (ex-
cept for full levels of coolant, engine oil
and fuel, and spare tire, jack, and tools).
Have the driver or equivalent weight
placed in driver's seat.
4. Clean the head light lenses and turn on
the headlights (Low beam).
5. Open the hood.
G250A01A-AATFOR MORE INFORMATION ABOUT
YOUR HYUNDAIIf you desire additional information about
maintaining and servicing your Hyundai,
you may purchase a factory Shop Manual
at your Hyundai dealer's parts department.
This is the same manual used by dealer-
ship technicians and while it is highly tech-
nical it can be useful in obtaining a better
understanding of your car and how it works.G240A01A-AATPOWER STEERING HOSESIt is suggested that you check the power
steering hose connections for fluid leak-
age at those intervals specified in the ve-
hicle maintenance schedule in Section 5.
The power steering hoses should be re-
placed if there is severe surface cracking,
pulling, scuffing or worn spots. Deteriora-
tion of the hose could cause premature
failure. Recommended FluidUse PSF-3 type fluidNOTE:Do not start the engine when the power
steering oil reservoir is empty.