air condition HYUNDAI TUCSON 2016 Workshop Manual

7-14
Maintenance
67,500 miles (108,000 km) or 54 months
❑Rotating tires
❑ Inspect air cleaner filter
❑ Inspect vacuum hose
❑ Inspect intercooler, in/out hose, air intake hose - Turbo GDI
(Every 6,200 miles (10,000 km))
❑ Replace engine oil and filter (Nu 2.0 GDI) * 6
(67,500 miles (108,000 km) or 108 months)
❑ Add fuel additive * 1
(67,500 miles (108,000 km) or 108 months)
Normal maintenance schedule (Cont.)
* 1
: If TOP TIER Detergent Gasoline is not available, one bottle
of additive is recommended. Additives are available from
your authorized HYUNDAI dealer along with information on
how to use them. Do not mix other additives.
* 6
:Engine oil (Gamma 1.6 T-GDI) At first, replace at 3,000
miles (5,000 km) or 6 months, after that, every 5,000 miles
(8,000 km) or 6 months.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
75,000 miles (120,000 km) or 60 months
❑Rotating tires
❑ Inspect air cleaner filter
❑ Inspect vacuum hose
❑ Inspect intercooler, in/out hose, air intake hose - Turbo GDI
(Every 6,200 miles (10,000 km))
❑ Inspect ecoshift dual clutch transmission fluid (if equipped)
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect drive shafts and boots
❑ Inspect exhaust pipe and muffler
❑ Inspect front brake disc/pads, calipers
❑ Inspect propeller shaft (AWD)
❑ Inspect rear brake disc/pads
❑ Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Inspect rear axle oil (AWD) * 3
❑ Inspect transfer case oil (AWD) * 3
❑ Inspect drive belts (First, 60,000 miles (96,000 km) or 72 months
after every 15,000 miles (24,000 km) or 24 months) * 5
❑ Replace climate control air filter
(for evaporator and blower unit)
(Continued)

7-16
Maintenance
Normal maintenance schedule (Cont.)
90,000 miles (144,000 km) or 72 months
❑Rotating tires
❑ Inspect vacuum hose
❑ Inspect intercooler, in/out hose, air intake hose - Turbo GDI
(Every 6,200 miles (10,000 km))
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect drive shafts and boots
❑ Inspect exhaust pipe and muffler
❑ Inspect front brake disc/pads, calipers
❑ Inspect propeller shaft (AWD)
❑ Inspect rear brake disc/pads
❑ Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Inspect brake fluid
❑ Inspect fuel filter * 2
❑ Inspect fuel lines, fuel hoses and connections
❑ Inspect fuel tank air filter * 2
❑ Inspect parking brake
❑ Inspect vapor hose and fuel filler cap, fuel tank
❑ Inspect drive belts(First, 60,000 miles (96,000 km) or 72 months
after every 15,000 miles (24,000 km) or 24 months) * 5
(Continued)
(Continued)
❑
Replace climate control air filter
(for evaporator and blower unit)
❑ Replace air cleaner filter
❑ Replace spark plugs (Gamma 1.6 T-GDI)
❑ Replace engine oil and filter (Nu 2.0 GDI) * 6
(90,000 miles (144,000 km) or 144 months)
❑ Add fuel additive * 1
(90,000 miles (144,000 km) or 144 months)
* 1
: If TOP TIER Detergent Gasoline is not available, one bottle of addi-
tive is recommended. Additives are available from your authorized
HYUNDAI dealer along with information on how to use them. Do not
mix other additives.
* 2
: Fuel filter & Fuel tank air filter are considered to be maintenance
free but periodic inspection is recommended for this maintenance
schedule depends on fuel quality. If there are some important safe-
ty matters like fuel flow restriction, surging, loss of power, hard start-
ing problem etc, replace the fuel filter immediately regardless of
maintenance schedule and consult an authorized HYUNDAI dealer
for details.
* 5
: The drive belt should be replaced when cracks occur or tension is
reduced
* 6
:Engine oil (Gamma 1.6 T-GDI) At first, replace at 3,000 miles
(5,000 km) or 6 months, after that, every 5,000 miles (8,000 km) or
6 months.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or replace.

7-17
7
Maintenance
Normal maintenance schedule (Cont.)
97,500 miles (156,000 km) or 78 months
❑Rotating tires
❑ Inspect air cleaner filter
❑ Inspect vacuum hose
❑ Inspect intercooler, in/out hose, air intake hose - Turbo GDI
(Every 6,200 miles (10,000 km))
❑ Replace engine oil and filter (Nu 2.0 GDI) * 6
(97,500 miles (156,000 km) or 156 months)
❑ Add fuel additive * 1
(97,500 miles (156,000 km) or 156 months)
* 1
: If TOP TIER Detergent Gasoline is not available, one bottle
of additive is recommended. Additives are available from
your authorized HYUNDAI dealer along with information on
how to use them. Do not mix other additives.
* 6
:Engine oil (Gamma 1.6 T-GDI) At first, replace at 3,000
miles (5,000 km) or 6 months, after that, every 5,000 miles
(8,000 km) or 6 months.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
105,000 miles (168,000 km) or 84 months
❑Rotating tires
❑ Inspect air cleaner filter
❑ Inspect vacuum hose
❑ Inspect intercooler, in/out hose, air intake hose - Turbo GDI
(Every 6,200 miles (10,000 km))
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect drive shafts and boots
❑ Inspect exhaust pipe and muffler
❑ Inspect front brake disc/pads, calipers
❑ Inspect propeller shaft (AWD)
❑ Inspect rear brake disc/pads
❑ Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Inspect drive belts (First, 60,000 miles (96,000 km) or 72 months
after every 15,000 miles (24,000 km) or 24 months) * 5
❑ Replace climate control air filter
(for evaporator and blower unit)
❑ Replace spark plugs (Nu 2.0 GDI )
❑ Replace engine oil and filter (Nu 2.0 GDI) * 6
(105,000 miles (168,000 km) or 168 months)
(Continued)

7-19
7
Maintenance
(Continued)
❑Replace climate control air filter
(for evaporator and blower unit)
❑ Replace air cleaner filter
❑ Replace engine oil and filter (Nu 2.0 GDI) * 6
(120,000 miles (192,000 km) or 192 months)
❑ Replace coolant (First, 120,000 miles (192,000 km) or 120
months after every 30,000 miles (48,000 km) or 24 months)
❑ Add fuel additive * 1
(120,000 miles (192,000 km) or 192 months)
Normal maintenance schedule (Cont.)
120,000 miles (192,000 km) or 96 months
❑ Rotating tires
❑ Inspect vacuum hose
❑ Inspect intercooler, in/out hose, air intake hose - Turbo GDI
(Every 6,200 miles (10,000 km))
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect drive shafts and boots
❑ Inspect exhaust pipe and muffler
❑ Inspect front brake disc/pads, calipers
❑ Inspect propeller shaft (AWD)
❑ Inspect rear brake disc/pads
❑ Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Inspect brake fluid
❑ Inspect fuel filter * 2
❑ Inspect fuel lines, fuel hoses and connections
❑ Inspect fuel tank air filter * 2
❑ Inspect parking brake
❑ Inspect vapor hose and fuel filler cap, fuel tank
❑ Inspect valve clearance (for Gamma 1.6 T-GDI) * 4
(120,000 miles (192,000 km) or 144 months)
❑ Inspect drive belts(First, 60,000 miles (96,000 km) or 72 months
after every 15,000 miles (24,000 km) or 24 months) * 5
(Continued)
*
1
: If TOP TIER Detergent Gasoline is not available, one bottle of addi-
tive is recommended. Additives are available from your authorized
HYUNDAI dealer along with information on how to use them. Do not
mix other additives.
* 2
: Fuel filter & Fuel tank air filter are considered to be maintenance free
but periodic inspection is recommended for this maintenance sched-
ule depends on fuel quality. If there are some important safety mat-
ters like fuel flow restriction, surging, loss of power, hard starting
problem etc, replace the fuel filter immediately regardless of mainte-
nance schedule and consult an authorized HYUNDAI dealer for
details.
* 4
: Inspect for excessive valve noise and/or engine vibration and adjust
if necessary. Have an authorized HYUNDAI dealer perform the oper-ation.
* 5
: The drive belt should be replaced when cracks occur or tension is
reduced
* 6
:Engine oil (Gamma 1.6 T-GDI) At first, replace at 3,000 miles (5,000
km) or 6 months, after that, every 5,000 miles (8,000 km) or 6 months.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or replace.

7-20
Maintenance
Normal maintenance schedule (Cont.)
127,500 miles (204,000 km) or 102 months
❑Rotating tires
❑ Inspect air cleaner filter
❑ Inspect vacuum hose
❑ Inspect intercooler, in/out hose, air intake hose - Turbo GDI
(Every 6,200 miles (10,000 km))
❑ Replace engine oil and filter (Nu 2.0 GDI) * 6
(127,500 miles (204,000 km) or 204 months)
❑ Add fuel additive * 1
(127,500 miles (204,000 km) or 204 months)
* 1
: If TOP TIER Detergent Gasoline is not available, one bottle
of additive is recommended. Additives are available from
your authorized HYUNDAI dealer along with information on
how to use them. Do not mix other additives.
* 6
:Engine oil (Gamma 1.6 T-GDI) At first, replace at 3,000
miles (5,000 km) or 6 months, after that, every 5,000 miles
(8,000 km) or 6 months.
❈ Inspect : Inspect and if necessary, adjust, correct, clean or
replace.
135,000 miles (216,000 km) or 108 months
❑Rotating tires
❑ Inspect air cleaner filter
❑ Inspect vacuum hose
❑ Inspect intercooler, in/out hose, air intake hose - Turbo GDI
(Every 6,200 miles (10,000 km))
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect drive shafts and boots
❑ Inspect exhaust pipe and muffler
❑ Inspect front brake disc/pads, calipers
❑ Inspect propeller shaft (AWD)
❑ Inspect rear brake disc/pads
❑ Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Inspect drive belts (First, 60,000 miles (96,000 km) or 72 months
after every 15,000 miles (24,000 km) or 24 months) * 5
❑ Replace climate control air filter
(for evaporator and blower unit)
❑ Replace engine oil and filter (Nu 2.0 GDI) * 6
(135,000 miles (216,000 km) or 216 months)
❑ Replace spark plugs (Gamma 1.6 T-GDI)
(Continued)

7-22
Maintenance
150,000 miles (240,000 km) or 120 months
❑Rotating tires
❑ Inspect vacuum hose
❑ Inspect intercooler, in/out hose, air intake hose - Turbo GDI
(Every 6,200 miles (10,000 km))
❑ Inspect ecoshift dual clutch transmission fluid (if equipped)
❑ Inspect air conditioning refrigerant
❑ Inspect brake hoses and lines
❑ Inspect drive shafts and boots
❑ Inspect exhaust pipe and muffler
❑ Inspect front brake disc/pads, calipers
❑ Inspect propeller shaft (AWD)
❑ Inspect rear brake disc/pads
❑ Inspect steering gear box, linkage & boots/lower arm ball
joint, upper arm ball joint
❑ Inspect suspension mounting bolts
❑ Inspect brake fluid
❑ Inspect fuel filter * 2
❑ Inspect fuel lines, fuel hoses and connections
❑ Inspect fuel tank air filter * 2
❑ Inspect parking brake
❑ Inspect vapor hose and fuel filler cap, fuel tank
❑ Inspect rear axle oil (AWD) * 3
❑ Inspect transfer case oil (AWD) * 3
(Continued)
(Continued)
❑
Inspect drive belts (First, 60,000 miles (96,000 km) or 72 months
after every 15,000 miles (24,000 km) or 24 months) * 5
❑ Replace climate control air filter
(for evaporator and blower unit)
❑ Replace air cleaner filter
❑ Replace engine oil and filter (Nu 2.0 GDI) * 6
(150,000 miles (240,000 km) or 240 months)
❑ Replace coolant (First, 120,000 miles (192,000 km) or 120
months after every 30,000 miles (48,000 km) or 24 months)
❑ Add fuel additive * 1
(150,000 miles (240,000 km) or 240 months)
* 1
: If TOP TIER Detergent Gasoline is not available, one bottle
of additive is recommended. Additives are available from
your authorized HYUNDAI dealer along with information on
how to use them. Do not mix other additives.
* 2
: Fuel filter & Fuel tank air filter are considered to be mainte-
nance free but periodic inspection is recommended for this
maintenance schedule depends on fuel quality. If there are
some important safety matters like fuel flow restriction,
surging, loss of power, hard starting problem etc, replacethe fuel filter immediately regardless of maintenance
schedule and consult an authorized HYUNDAI dealer for
details.
Normal maintenance schedule (Cont.)

7-24
Maintenance
Maintenance under severe usage conditions
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer
to the chart below for the appropriate maintenance intervals.
R: Replace
I: Inspect and, after inspection, clean, adjust, repair or replace if necessary
MAINTENANCE ITEMMAINTENANCEOPERATIONMAINTENANCE INTERVALSDRIVING
CONDITION
Engine oil and filter
Nu 2.0 GDIREvery 3,750 miles (6,000 km) or 6 monthsA, B, C, D, E,
F, G, H, I, J, K
Gamma
1.6 T-GDIREvery 3,000 miles (5,000 km) or 6 monthA, B, C, D, E,
F, G, H, I, J, K
Air cleaner filterRMore frequentlyC, E
Spark plugsRMore frequentlyB, H
Automatic transmission fluidREvery 60,000 miles (96,000 km) A, C, E, F, G, I
Ecoshift dual clutch transmission fluidREvery 75,000 miles (120,000 km)A, C, E, F, G, H, I, J
Front brake disc/pads, calipersIMore frequentlyC, D, G, H
Rear brake disc/padsIMore frequentlyC, D, G, H
Parking brakeIMore frequentlyC, D, G, H

7-25
7
Maintenance
Severe driving conditions
A - Repeatedly driving short distance of less than 5 miles(8 km) in normal temperature or less than 10 miles
(16 km) in freezing temperature
B - Extensive engine idling or low speed driving for long distances
C - Driving on rough, dusty, muddy, unpaved, graveled or salt-spread roads
D - Driving in areas using salt or other corrosive materi- als or in very cold weather E - Driving in sandy areas
F - Driving in heavy traffic area over 90°F (32°C)
G - Driving on uphill, downhill, or mountain road
H - Towing a trailer, or using a camper, or roof rack
I - Driving as a patrol car, taxi, other commercial use or
vehicle towing
J - Driving over 106 mph (170 km/h)
K - Frequently driving in stop-and-go conditions
MAINTENANCE ITEMMAINTENANCE OPERATIONMAINTENANCE INTERVALSDRIVING
CONDITION
Steering gear box, linkage & boots/lower arm
ball joint, upper arm ball jointIMore frequentlyC, D, E, F, G, H, I
Drive shafts and bootsIEvery 7,500 miles (12,000 km) or 6 monthsC, D, E, F, G, H, I, J
Transfer case oil (AWD) REvery 75,000 miles (120,000 km)C, D, E, G, H, I, J
Rear axle oil (AWD)REvery 75,000 miles (120,000 km)C, D, E, G, H, I, J
Climate control air filter
(for evaporator and blower unit)RMore frequentlyC, E
Propeller shaftIEvery 7,500 miles (12,000 km) or 6 monthsC, E

7-29
7
Maintenance
Parking Brake
Inspect the parking brake system
including the parking brake pedal
and cables.
Brake Discs, Pads, Calipers
and Rotors
Check the pads for excessive wear,
discs for run out and wear, and
calipers for fluid leakage.
Exhaust Pipe and Muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks, dete-
rioration, or damage. Start the
engine and listen carefully for any
exhaust gas leakage. Tighten con-
nections or replace parts as neces-
sary.
Suspension Mounting Bolts
Check the suspension connections
for looseness or damage. Retighten
to the specified torque.
Steering Gear Box, Linkage &
Boots/Lower Arm Ball Joint
With the vehicle stopped and the
engine off, check for excessive free-
play in the steering wheel. Check the
linkage for bends or damage. Check
the dust boots and ball joints for
deterioration, cracks, or damage.
Replace any damaged parts.
Drive Shafts and Boots
Check the drive shafts, boots and
clamps for cracks, deterioration, or
damage. Replace any damaged
parts and, if necessary, repack the
grease.
Air Conditioning Refrigerant
Check the air conditioning lines and
connections for leakage and dam-
age.

7-36
Maintenance
BBRRAA KKEE FF LLUU IIDD
Checking the Brake Fluid
Level
Check the fluid level in the reservoir
periodically. The fluid level should be
between MAX and MIN marks on the
side of the reservoir.
Before removing the reservoir cap
and adding brake fluid, clean the
area around the reservoir cap thor-
oughly to prevent brake fluid contam-ination. If the level is low, add the specified
brake fluid to the MAX level. The level
will fall with accumulated mileage.
This is a normal condition associated
with the wear of the brake linings. If
the fluid level is excessively low, have
the brake system checked by an
authorized HYUNDAI dealer.
Do not allow brake fluid to con-
tact the vehicle’s body paint, as
paint damage will result.
Brake fluid, which has been exposed to open air for an
extended time should NEVER beused as its quality cannot be
guaranteed. It should be dis-
posed of properly.
Do not use the wrong kind of brake fluid. A few drops of min-
eral based oil, such as engine
oil, in your brake system can
damage brake system parts.
Information
Use only the specified brake fluid
(refer to "Recommended Lubricants
and Capacities" in chapter 8).
i
NOTICE
If the brake system requires fre-
quent additions of fluid thiscould indicate a leak in the
brake system. Have the vehicle
inspected by an authorized
HYUNDAI dealer.
WARNING
Do not allow brake fluid to come
in contact with your eyes. Ifbrake fluid comes in contact
with your eyes, flush your eyes
with clean water for at least 15
minutes and get immediatemedical attention.
WARNING
OTLA075009