fuel cap HYUNDAI VELOSTER 2020 Owners Manual

F7
Introduction
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NOTICE indicates a situation
which, if not avoided, could result
in vehicle damage.Your new vehicle is designed to
obtain maximum performance with
UNLEADED FUEL, as well as mini-
mize exhaust emissions and spark
plug fouling.
Your new vehicle is designed to use
only unleaded fuel having an octane
number ((R+M)/2) of 87 (Research
Octane Number 91) or higher. (Do not
use methanol blended fuels)
To prevent damage to the engine
and engine components, never
add any fuel system cleaning
agents to the fuel tank other than
what has been specified.
Consult an authorized HYUNDAI
dealer for additional information.
Gasoline containing alcohol or
methanol
Gasohol, a mixture of gasoline and
ethanol (also known as grain alco-
hol) are being marketed along with or
instead of leaded or unleaded gaso-
line. For example, "E15" is a gasohol
comprised of 15% ethanol and 85%
gasoline.
Do not use gasohol containing more
than 15% ethanol, and do not use
gasoline or gasohol containing any
methanol. Either of these fuels may
cause drivability problems and dam-
age to the fuel system, engine con-
trol system and emission control sys-
tem.
Discontinue using gasohol of any
kind if drivability problems occur.
NOTICE
NOTICE
CAUTION indicates a hazardous
situation which, if not avoided,
could result in minor or moder-
ate injury.
CAUTION
•Do not "top off" after the noz-
zle automatically shuts off
when refueling.
Always check that the fuel cap
is installed securely to pre-
vent fuel spillage in the event
of an accident.
WARNING

3-38
Convenient features of your vehicle
2. Slide the key or screwdriver to the
right to engage the safety release
lever.
3. Push the tailgate outward and
upward.
Fuel Filler Door
Opening the fuel filler door
The fuel filler door is opened from
inside the vehicle using the fuel filler
door release lever.
1. Turn the engine off. Locate the fuel
filler door release lever on the floor
on the left side of the driver seat.
2. Pull up on the release lever.3. Pull the fuel filler door (1) outward
to access the fuel tank cap.
4. To remove the fuel tank cap (2),
turn it counterclockwise. You may
hear a hissing noise as the pres-
sure inside the tank equalizes.
5. Place the cap on the fuel filler door.
Information
If the fuel filler door does not open
because ice has formed around it, tap
lightly or push on the door to break
the ice and release the door. Do not
pry on the door. If necessary, spray
around the door with an approved de-
icer fluid (do not use radiator anti-
freeze) or move the vehicle to a warm
place and allow the ice to melt.
i
Be aware of the location of the
emergency tailgate safety
release lever in your vehicle
and know how to open the
tailgate using the safety
release lever.
No one should be allowed to
occupy the luggage compart-
ment of the vehicle at any time.
The luggage compartment is a
very dangerous location in the
event of a crash.
Use the release lever for emer-
gencies only. Use extreme cau-
tion, especially while the vehi-
cle is in motion.
WARNING
OJS048024
OJS048025

3-39
Convenient features of your vehicle
3
Closing the fuel filler door
1. To install the fuel tank cap, turn it
clockwise until it "clicks" one time.
2. Close the fuel filler door until it is
latched securely.Do not get back into a vehicle
once you have begun refuel-
ing. You can generate a build-
up of static electricity by
touching, rubbing or sliding
against any item or fabric
capable of producing static
electricity. Static electricity
discharge can ignite fuel
vapors causing a fire. If you
must re-enter the vehicle, you
should once again eliminate
potentially dangerous static
electricity discharge by touch-
ing a metal part of the vehicle,
away from the fuel filler neck,
nozzle or other gasoline
source, with your bare hand.
When using an approved
portable fuel container, be
sure to place the container on
the ground prior to refueling.
Static electricity discharge
from the container can ignite
fuel vapors causing a fire.
Gasoline is highly flammable
and explosive. Failure to follow
these guidelines may result in
SERIOUS INJURY or DEATH:
Read and follow all warnings
posted at the gas station.
Before refueling, note the
location of the Emergency
Gasoline Shut-Off, if available,
at the gas station.
Before touching the fuel noz-
zle, you should eliminate the
potential build-up of static
electricity by touching a metal
part of the vehicle, a safe dis-
tance away from the fuel filler
neck, nozzle, or other gas
source, with your bare hand.
Do not use cellular phones
while refueling. Electric cur-
rent and/or electronic interfer-
ence from cellular phones can
potentially ignite fuel vapors
and cause a fire.
WARNING

3-40
Convenient features of your vehicle
Information
Make sure to refuel your vehicle
according to the "Fuel Requirements"
suggested in the Introduction chapter.
Do not spill fuel on the exterior
surfaces of the vehicle. Any type
of fuel spilled on painted sur-
faces may damage the paint.
If the fuel filler cap requires
replacement, use only a genuine
HYUNDAI cap or the equivalent
specified for your vehicle. An
incorrect fuel filler cap can
result in a serious malfunction
of the fuel system or emission
control system.
NOTICE
iDo not over-fill or top-off your
vehicle tank, which can cause
gasoline spillage.
If a fire breaks out during refu-
eling, leave the vicinity of the
vehicle, and immediately con-
tact the manager of the gas
station and then contact the
local fire department. Follow
any safety instructions they
provide.
If pressurized fuel sprays out,
it can cover your clothes or
skin and thus subject you to
the risk of fire and burns.
Always remove the fuel cap
carefully and slowly. If the cap
is venting fuel or if you hear a
hissing sound, wait until the
condition stops before com-
pletely removing the cap.
Always check that the fuel cap
is installed securely to pre-
vent fuel spillage in the event
of an accident.
Once refueling has begun,
contact between your bare
hand and the vehicle should
be maintained until the filling
is complete.
Use only approved portable
plastic fuel containers designed
to carry and store gasoline.
When refueling, always move
the shift lever to the P (Park)
position (for automatic trans-
mission/dual clutch transmis-
sion) or first gear or R
(Reverse, for manual trans-
mission), set the parking
brake, and place the ignition
switch to the LOCK/OFF posi-
tion. Sparks produced by
electrical components related
to the engine can ignite fuel
vapors causing a fire.
Do not use matches or a
lighter and do not smoke or
leave a lit cigarette in your
vehicle while at a gas station,
especially during refueling.

3-44
Convenient features of your vehicle
Fuel gauge
This gauge indicates the approxi-
mate amount of fuel remaining in the
fuel tank.
Information
• The fuel tank capacity is given in
chapter 8.
• The fuel gauge is supplemented by a
low fuel warning light, which will
illuminate when the fuel tank is
nearly empty.
• On inclines or curves, the fuel gauge
pointer may fluctuate or the low fuel
warning light may come on earlier
than usual due to the movement of
fuel in the tank.Avoid driving with an extremely
low fuel level. Running out of fuel
could cause the engine to misfire
damaging the catalytic converter.
NOTICE
i
Never remove the radiator cap or
reservoir cap when the engine is
hot. The engine coolant is under
pressure and could severely
burn. Wait until the engine is cool
before adding coolant to the
reservoir.
WARNING
Running out of fuel can expose
vehicle occupants to danger.
You must stop and obtain addi-
tional fuel as soon as possible
after the warning light comes
on or when the gauge indicator
comes close to the "E (Empty)"
level.
WARNING
OJS048105/OAD046524 ■Cluster Type A, B■Cluster Type C

5-131
Driving your vehicle
5
Certification label
The certification label is located on
the driver’s door sill at the center pil-
lar and shows the maximum allow-
able weight of the fully loaded vehi-
cle. This is called the GVWR (Gross
Vehicle Weight Rating). The GVWR
includes the weight of the vehicle, all
occupants, fuel and cargo.
This label also tells you the maxi-
mum weight that can be supported
by the front and rear axles, called
Gross Axle Weight Rating (GAWR).
The total weight of the vehicle,
including all occupants, accessories,
cargo, and trailer tongue load must
not exceed the Gross Vehicle Weight
Rating (GVWR) or the Gross Axle
Weight Rating (GAWR). To find out
the actual loads on your front and
rear axles, you need to go to a weigh
station and weigh your vehicle. Be
sure to spread out your load equally
on both sides of the centerline.Overloading your vehicle may
cause damage. Repairs would not
be covered by your warranty. Do
not overload your vehicle.
NOTICE
Overloading
Never exceed the GVWR for
your vehicle, the GAWR for
either the front or rear axle
and vehicle capacity weight.
Exceeding these ratings can
affect your vehicle’s handling
and braking ability, and cause
an accident.
Do not overload your vehicle.
Overloading your vehicle can
cause heat buildup in your
vehicle’s tires and possible
tire failure, increased stop-
ping distances and poor vehi-
cle handling-all of which may
result in a crash.
WARNING

7-10
Maintenance
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
3: Fuel filter & Fuel tank air filter are considered to be maintenance free but periodic inspection is recommended for this mainte-
nance schedule depends on fuel quality. If there are some important safety matters like fuel flow restriction, surging, loss of
power, hard starting problem, etc. replace the fuel filter immediately regardless of maintenance schedule and consult an
authorized HYUNDAI dealer for details.
After 180,000 km or 180 months continue to follow the prescribed maintenance intervals.
NOTICE
Normal Maintenance Schedule (Nu 2.0 MPI) (CONT)
Months1224364860728496108120132144156168180
Km×1,0001224364860728496108120132144156168180
Vapor hose, canister,
fuel filler cap and fuel tankIIIIIII
Fuel tank air filter *3IIIIIII
Fuel filter *3IIIIIII
Fuel lines, hoses and connections of
each partIII
Parking brakeIIIIIII
Brake fluidIIIIIII
All latch, hinges and locksIIIIIII
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM

7
Maintenance
I : Inspect and if necessary, adjust, correct, clean or replace.
R : Replace or change.
*
4: Fuel filter & Fuel tank air filter are considered to be maintenance free but periodic inspection is recommended for this mainte-
nance schedule depends on fuel quality. If there are some important safety matters like fuel flow restriction, surging, loss of
power, hard starting problem, etc. replace the fuel filter immediately regardless of maintenance schedule and consult an
authorized HYUNDAI dealer for details.
Normal Maintenance Schedule (Gamma 1.6 Turbo-GDI) (CONT)
Months1224364860728496108120132144156168180
Km×1,000102030405060708090100110120130140150
Exhaust pipe and mufflerIIIIIIIIIIIIIII
Dual clutch transmission fluid
(if equipped)III
Manual transmission fluid (if equipped)III
Vapor hose, canister, fuel filler cap and
fuel tankIIIIIII
Fuel tank air filter *4IIIIIII
Fuel filter *4IIIIIII
Fuel lines, hoses and connections of
each partIII
Parking brakeIIIIIII
Brake/clutch (if equipped) fluidIIIIIII
All latch, hinges and locksIIIIIII
MAINTENANCE
INTERVALS
MAINTENANCE
ITEM
After 150,000 km or 180 months continue to follow the prescribed maintenance intervals.
NOTICE
7-15

7-18
Maintenance
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Engine Oil and Filter
The engine oil and filter should be
changed at the intervals specified in
the maintenance schedule. If the
vehicle is being driven in severe con-
ditions, more frequent oil and filter
changes are required.
Drive Belts
Inspect all drive belts for evidence of
cuts, cracks, excessive wear or oil
saturation and replace if necessary.
Drive belts should be checked peri-
odically for proper tension and
adjusted as necessary.
Fuel Filter
A clogged-up fuel filter may limit the
vehicle driving speed, damage the
emission system, and cause the
hard starting. When a considerable
amount of foreign substances are
accumulated in the fuel tank, the fuel
filter should be replaced.
Upon installing a new fuel filter, oper-
ate the engine for several minutes,
and check the connections for any
leakages. Fuel filters should be
installed by an authorized HYUNDAI
dealer.
Fuel Lines, Fuel Hoses and
Connections
Check the fuel lines, fuel hoses and
connections for leakage and dam-
age. Have an authorized HYUNDAI
dealer replace any damaged or leak-
ing parts immediately.
Vapor Hose and Fuel Filler
Cap
The vapor hose and fuel filler cap
should be inspected at those inter-
vals specified in the maintenance
schedule. Make sure a new vapor
hose or fuel filler cap is correctly
replaced.
Vacuum Crankcase Ventilation
Hoses (if equipped)
Inspect the surface of hoses for evi-
dence of heat and/or mechanical
damage. Hard and brittle rubber,
cracking, tears, cuts, abrasions, and
excessive swelling indicate deterio-
ration. Particular attention should be
paid to examine those hose surfaces
nearest to high heat sources, such
as the exhaust manifold.
Inspect the hose routing to ensure
that the hoses do not come in con-
tact with any heat source, sharp
edges or moving component which
might cause heat damage or
mechanical wear. Inspect all hose
connections, such as clamps and
couplings, to make sure they are
secure, and that no leaks are pres-
ent. Hoses should be replaced
immediately if there is any evidence
of deterioration or damage.

7-47
7
Maintenance
Bead
The tire bead contains steel wires
wrapped by steel cords that hold the
tire onto the rim.
Bias Ply Tire
A pneumatic tire in which the plies
are laid at alternate angles less than
90 degrees to the centerline of the
tread.
Cold Tire Pressure
The amount of air pressure in a tire,
measured in kilopascals (kPa) or
pounds per square inch (psi) before
a tire has built up heat from driving.
Curb Weight
This means the weight of a motor
vehicle with standard and optional
equipment including the maximum
capacity of fuel, oil and coolant, but
without passengers and cargo.
DOT Markings
The DOT code includes the Tire
Identification Number (TIN), an
alphanumeric designator which can
also identify the tire manufacturer,
production plant, brand and date of
production.
GVWR
Gross Vehicle Weight Rating
GAWR FRT
Gross Axle Weight Rating for the
Front Axle.
GAWR RR
Gross Axle Weight Rating for the
Rear axle.
Intended Outboard Sidewall
The side of an asymmetrical tire, that
must always face outward when
mounted on a vehicle.
Kilopascal (kPa)
The metric unit for air pressure.
Light truck(LT) tire
A tire designated by its manufacturer
as primarily intended for use on light-
weight trucks or multipurpose pas-
senger vehicles.
Load ratings
The maximum load that a tire is rated
to carry for a given inflation pressure.
Load Index
An assigned number ranging from 1
to 279 that corresponds to the load
carrying capacity of a tire.
Maximum Inflation Pressure
The maximum air pressure to which
a cold tire may be inflated. The max-
imum air pressure is molded onto the
sidewall.