light HYUNDAI XG350 2005 Repair Manual

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CHECKING THE FREEPLAY
G170A01A-AATCHECKING BRAKE PEDAL
FREE-PLAYWith the engine off, press down on the brake
pedal several times to reduce the vacuum in the
brake booster.
Then, using your hand, press down slowly on
the brake pedal until you feel a change in
resistance. This is the brake pedal free-play.
The free-play should be within the limits speci-
fied in the illustration above. If it is not, have it
inspected by your Hyundai dealer and adjusted
or repaired if necessary.
G160A01E
0.12~0.31 in.
(3~8 mm)
G150A01A-AATCHECKING STEERING WHEEL
FREE-PLAYTo check the steering wheel free-play, stop the
car with the wheels pointed straight ahead and
gently move the steering wheel back and forth.
Use very light finger pressure and be sensitive
to changes in resistance that mark the limits of
the free-play. If the free-play is greater than
specified, have it inspected by your Hyundai
dealer and adjusted or repaired if necessary.
G150A01LMaximum
1.18 in.
(30 mm)
G145A04L
!
5. Remove the two air conditioner filters by
pulling the knob of the air conditioner filter
outward.
6. Replace the two filters.
7. Installation is the reverse order of disassem-
bly.
CAUTION:
Be sure to install it with the direction of the
air conditioner filter checked.
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1. Turn off the ignition and all other switches.
2. Open the instrument panel junction box and
examine each fuse. Remove each fuse by
pulling it toward you (a small "fuse puller" tool
is contained in the fuse box to simplify this
operation).
3. Be sure to check all other fuses even if you
find one that appears to have burned out.
4. Replace the blown fuse by pressing a new
fuse of the same rating into place. The fuse
should be a snug fit. If it is not, have the fuse
clip repaired or replaced by a Hyundai dealer.
If you do not have a spare fuse, you may be
able to borrow a fuse of the same or lower
rating from an accessory you can tempo-
rarily get along without (the radio or cigarette
lighter, for example). Always remember to
replace the borrowed fuse.
HXGS416
Fuse Puller
G200B01Y-GATReplacing Accessory Fuse
!
The instrument panel junction box for the lights
and other electrical accessories will be found
low on the dashboard on the driver's side. Inside
instrument panel junction box you will find a list
showing the circuits protected by each fuse.
If any of your car's lights or other electrical
accessories stop working, a blown fuse could
be the reason. If the fuse has burned out, you
will see that the metal strip inside the fuse has
burned through. If you suspect a blown fuse,
follow this procedure:
CAUTION:
When replacing a fusible link, never use
anything but a new fusible link with the
same or lower amperage rating. Never use
a piece of wire or a higher-rated fusible link.
This could result in serious damage and
create a fire hazard.
G200B01L
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CHECKING THE BATTERY!
G210A01A-AAT
WARNING:
Batteries can be dangerous! When working
with batteries, carefully observe the follow-
ing precautions to avoid serious injuries.
The fluid in the battery contains a strong solution
of sulfuric acid, which is poisonous and highly
corrosive. Be careful not to spill it on yourself or
the car. If you do spill battery fluid on yourself,
immediately do the following:
o If battery fluid is on your skin, flush the
affected areas with water for at least 15
minutes and then seek medical assistance.
o If battery fluid is in your eyes, rinse out your
eyes with water and get medical assistance
as soon as possible. While you are being
driven to get medical assistance, continue to
rinse your eyes by using a sponge or soft
cloth saturated with water.
o If you swallow battery fluid, drink a large
quantity of water or milk followed by milk of
magnesia, eat a raw egg or drink vegetable
oil. Get medical assistance as soon as
possible.
CAUTION:
A burned-out fuse indicates that there is a
problem in the electrical circuit. If you re-
place a fuse and it blows as soon as the
accessory is turned on, the problem is
serious and should be referred to a Hyundai
dealer for diagnosis and repair. Never re-
place a fuse with anything except a fuse
with the same or a lower amperage rating.
A higher capacity fuse could cause damage
and create a fire hazard.
!
G200B02L
GoodBurned out
!
G210B03A-AATChecking the BatteryKeep the battery clean. Any evidence of corro-
sion around the battery posts or terminals
should be removed using a solution of house-
hold baking soda and warm water. After the
battery terminals are dry, cover them with a light
coating of grease. While batteries are being charged (either by a
battery charger or by the vehicle's generator),
they produce explosive gases. Always ob-
serve these warnings to prevent injuries from
occurring:
o Charge batteries only in a well ventilated
area.
o Do not permit flames, sparks or smoking in
the area.
o Keep children away from the area.
PROPOSITION 65 WARNING:
Battery posts, terminals, and related acces-
sories contain lead and lead compounds,
chemicals known to the State of California
to cause cancer and reproductive harm.
Batteries also contain other chemicals
known to the State of California to cause
cancer. Wash hands after handling.
NOTE:See page 6-32 for the junction box descrip-
tions.
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HEADLIGHT AIMING ADJUSTMENT
!
!
G290A03L-AATHID Type (If Installed)Before performing aiming adjustment, make
sure of the following.
G290A02L-A
Vertical
aiming1. Keep all tires inflated to the correct pressure.
2. Place the vehicle on level ground and press
the front bumper & rear bumper down sev-
eral times. Place vehicle at a distance of 118
in. (3m) from the test wall.
3. See that the vehicle is unloaded (except for
full levels of coolant, engine oil and fuel, and
spare tire, jack, and tools). Have the driver
or equivalent weight placed in driver's seat.
4. Clean the head light lenses and turn on the
headlights (Low beam).
5. Open the hood.
6. Draw the vertical line (through the center of
each headlight) and the horizontal line
(through the center of each headlight) on the
aiming screen.
And then, draw a parallel line at 0.8in.(21mm.)
under the horizontal line.
7. Adjust each cut-off line of the low beam to the
parallel line with a phillips screwdriver -
VERTICAL AIMING
WARNING:
If you need headlight aiming adjustment,
have your vehicle inspected by your Hyundai
Dealer.
Don't attempt to replace or inspect the HID
headlight bulb to prevent danger of an
electric shock.General Type
WARNING:
Horizontal aiming should be adjusted by an
authorized Hyundai Dealer.
G290B02L-AATAdjustment After Headlight Assembly
ReplacementIf the vehicle has had front body repair and the
headlight assembly has been replaced, the
headlight aiming should be checked using an
aiming screen as shown in the illustration. Turn
on the headlight switch. (Low Beam Position)
1. Adjust headlights so that main axis of light is
parallel to center line of the body and is
aligned with point "P" shown in the illustration.
2. Dotted lines in the illustration show center of
headlights.
G290B01L-A
LW
H
HCut-off line
Ground
line
"P" Horizontal lineVertical line
0.83 in. (21 mm)
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Replacement instructions:
1. Allow the bulb to cool. Wear eye protection.
2. Open the engine hood.
3. Always grasp the bulb by its plastic base,
avoid touching the glass.
G260A01L-GATREPLACEMENT OF LIGHT BULBSBefore attempting to replace a light bulb, be sure
the switch is turned to the "OFF" position.
The next paragraph shows how to reach the
light bulbs so they may be changed. Be sure to
replace the burned-out bulb with one of the
same number and wattage rating.
See page 6-31 for the wattage descriptions.
G270A03L G270A02L-AAT
HEADLIGHT AND FRONT TURN SIG-
NAL LIGHT
High beam
Low beam
Turn signal light
!
CAUTION:
o Keep the lights out of contact with pe-
troleum products, such as oil, gasoline,
etc.
o Be sure to replace the LED type equipped
bulbs with an assembly. SPECIFICATIONS:
"H";
Horizontal center line of headlights from
ground:
General type : 24.96 in. (634 mm)
HID type : 24.72 in. (628 mm)
"W";
Distance between each headlight center:
48.8 in. (1,240 mm)
"L";
Distance between the headlights and the
wall that the lights are tested against:
118 in. (3,000 mm)
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G270A04L
General type
High beam (H1)Low beam (H7)
Turn signal light
6. Turn the plastic cover counterclockwise
and remove it.
G270A06L
7. Disconnect the power cord from the bulb
base in the back of the headlight.
G270D01L
4. Using a socket wrench of the correct size,
remove the headlight assembly mounting
bolts.
G270D02L
5. Disconnect the power cord from the back of
the headlight.
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!
G270A08L
12.To replace the front turn signal light bulb, take
out it from the bulb holder and install the new
bulb.
1FJB5036
WARNING:
This halogen bulb contains gas under pres-
sure and if impacted could shatter, result-
ing in flying fragments. Always wear eye
protection when servicing the bulb. Protect
the bulb against abrasions or scratches
and against liquids when lighted. Turn the
bulb on only when installing in a headlight.
Replace the headlight if damaged or cracked.
Keep the bulb out of the reach of children
and dispose of the used bulb with care.
G270A07L
8. Push the bulb spring to remove the headlight
bulb.
9. Remove the protective cap from the re-
placement bulb and install the new bulb by
matching the plastic base with the headlight
hole. Retighten the bulb spring and recon-
nect the power cord.
10.Use the protective cap and carton to prompt-
ly dispose of the old bulb.
11.Check for proper headlight aim.
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G270I01L-GATFRONT FOG LIGHT
G270D01L
1. Remove the headlight assembly mounting
bolts.
G270D02L
2. Disconnect the power cord from the bulb
base in the back of the headlight.
G270D03L
3. Take out front fog light from the bulb holder
by turning it counterclockwise.
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3. To replace the rear combination light (stop/
tail light and rear turn signal light), remove it
from the bulb holder and install the new bulb. Stop/
Tail light
G270B02L
Rear turn
signal light
G270D04L
4. Disconnect the power cord from the bulb.
5. Replace with a new bulb.
G270B01L G270D01L-GAT
REAR COMBINATION LIGHT
(Stop /Tail Light and Rear Turn Signal
Light)1. Open the trunk lid.
2. Remove the cover on the inside of rear
luggage trim by unscrewing the screws.
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G270C01L-GATLUGGAGE COMPARTMENT LIGHT1. Open the trunk lid.
2. Remove the luggage compartment light cover
on the rear package tray panel with a blade
screwdriver.
G270E01L
Screwdriver
2. To replace the back-up light, remove it from
the bulb holder and install the new bulb.
G270C01L G270J01L-GAT
BACK UP LIGHT1. Remove the trunk lid trim.
Back-up light
G270E02L
3. Disconnect the connector.
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