light HYUNDAI XG350 2005 Workshop Manual

2
DRIVING YOUR HYUNDAI
12
SMOOTH CORNERING
o Be sure that the wheels are aligned cor-
rectly. Improper alignment can result from
hitting curbs or driving too fast over irregular
surfaces. Poor alignment causes faster tire
wear and may also result in other problems
as well as greater fuel consumption.
o Keep your car in good condition. For better
fuel economy and reduced maintenance
costs, maintain your car in accordance with
the maintenance schedule in Section 5. If
you drive your car in severe conditions,
more frequent maintenance is required (see
Section 5 for details).
o Keep your car clean. For maximum service,
your Hyundai should be kept clean and free
of corrosive materials. It is especially impor-
tant that mud, dirt, ice, etc. not be allowed to
accumulate on the underside of the car. This
extra weight can result in increased fuel
consumption and also contribute to corro-
sion.
o Travel lightly. Don't carry unnecessary
weight in your car. Weight reduces fuel
economy.
o Don't let the engine idle longer than neces-
sary. If you are waiting (and not in traffic),
turn off your engine and restart only when
you're ready to go.o Remember, your Hyundai does not require
extended warm-up. As soon as the engine
is running smoothly, you can drive away. In
very cold weather, however, give your en-
gine a slightly longer warm-up period.
o Don't "lug" or "over-rev" the engine. Lugging
is driving too slowly in too high a gear result-
ing in the engine bucking. If this happens,
shift to a lower gear. Over-revving is racing
the engine beyond its safe limit. This can be
avoided by shifting at the recommended
speeds.
o Use your air conditioning sparingly. The air
conditioning system is operated by engine
power so your fuel economy is reduced
when you use it.
C150A01A-AATAvoid braking or gear changing in corners,
especially when roads are wet. Ideally, corners
should always be taken under gentle accelera-
tion. If you follow these suggestions, tire wear
will be held to a minimum.
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DRIVING YOUR HYUNDAI
152
TRAILER OR VEHICLE TOWING
C160K01A-AATCarry Emergency EquipmentDepending on the severity of the weather where
you drive your car, you should carry appropri-
ate emergency equipment. Some of the items
you may want to carry include tire chains, tow
straps or chains, flashlight, emergency flares,
sand, a shovel, jumper cables, a window scraper,
gloves, ground cloth, coveralls, a blanket, etc.C170A01A-AATHIGHER SPEED MOTORING
Pre-Trip Inspections1. Tires:
Adjust the tire inflation pressures to specifica-
tion. Low tire inflation pressures will result in
overheating and possible failure of the tires.
Avoid using worn or damaged tires which may
result in reduced traction or tire failure.NOTE:Never exceed the maximum tire inflation
pressure shown on the tires.
C180A01A-AATUSE OF LIGHTSCheck your lights regularly for correct opera-
tion and always keep them clean. When driving
during the day in conditions of poor visibility, it
is helpful to drive with headlights on low beam.
This enables you to be seen as well as to see.
C190A01A-AATIf you are considering towing with your car, you
should first check with your State's Department
of Motor Vehicles to determine their legal re-
quirements.
Since laws vary from state to state the require-
ments for towing trailers, cars, or other types of
vehicles or apparatus may differ. Ask your
Hyundai dealer for further details before towing.CAUTION:Do not do any towing with your car during
its first 1,200 miles (2,000 km) in order to
allow the engine to properly break in. Fail-
ure to heed this caution may result in seri-
ous engine or transaxle damage. 2. Fuel, engine coolant and engine oil:
High speed travel consumes more fuel than
urban motoring. Do not forget to check both
engine coolant and engine oil.
3. Drive belt:
A loose or damaged drive belt may result in
overheating of the engine.C190B01S-AATTrailer HitchesSelect the proper hitch and ball combination,
making sure that its location is compatible with
that of the trailer or vehicle being towed.
Use a quality non-equalizing hitch which distrib-
utes the tongue load uniformly throughout the
chassis.
The hitch should be bolted securely to the car
and installed by a qualified technician. DO NOT
USE A HITCH DESIGNED FOR TEMPORARY
INSTALLATION AND NEVER USE ONE THAT
ATTACHES ONLY TO THE BUMPER.
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2
DRIVING YOUR HYUNDAI
18
9. If the trailer has electric brakes, start your
vehicle and trailer moving, and then apply the
trailer brake controller by hand to be sure the
brakes are working. This lets you check
your electrical connection at the same time.
10.During your trip, check occasionally to be
sure that the load is secure, and that the
lights and any trailer brakes are still working.
11.Avoid jerky starts, sudden acceleration or
sudden stops.
12.Avoid sharp turns and rapid lane changes.
13.Avoid holding the brake pedal down too long
or too frequently. This could cause the brakes
to overheat, resulting in reduced braking
efficiency.
14.When going down a hill, shift into a lower gear
and use the engine braking effect.
When ascending a long grade, downshift the
transaxle to a lower gear and reduce speed
to reduce chances of engine overloading
and/or overheating.
15.If you have to stop while going uphill, do not
hold the vehicle in place by pressing on the
accelerator. This can cause the automatic
transaxle to overheat. Use the parking brake
or footbrake.
NOTE:When towing check transaxle fluid more
frequently.
CAUTION:
If overheating should occur when towing,
(the temperature gauge reads near red zone),
taking the following action may reduce or
eliminate the problem.
1. Turn off the air conditioner.
2. Reduce highway speed.
3. Select a lower gear when going uphill.
4. While in stop and go traffic, place the
gear selector in park or neutral and idle
the engine at a higher speed.
!
C190F01L-AATTrailer or Vehicle Towing Tips1. Before towing, check hitch and safety chain
connections as well as proper operation of
the trailer running lights, brake lights, and
turn signals.
2. Always drive your vehicle at a moderate
speed (Less than 60 mph)
3. Trailer towing requires more fuel than normal
conditions.
4. To maintain engine braking efficiency, do not
tow a trailer with the transaxle engaged in an
overdrive gear.
5. Always secure items in the trailer to prevent
load shift while driving.
6. Check the condition and air pressure of all
tires on the trailer and your car. Low tire
pressure can seriously affect the handling.
Also check the spare tire.
7. The vehicle/trailer combination is more af-
fected by crosswind and buffeting.
When being passed by a large vehicle, keep
a constant speed and steer straight ahead.
If there is too much wind buffeting, slow down
to get out of the other vehicle's air turbulence.
8. When parking your car and trailer, especially
on a hill, be sure to follow all the normal
precautions. Turn your front wheel into the
curb, set the parking brake firmly, and put the
transaxle in Park. In addition, place wheel
chocks at each of the trailer's tires.
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32WHAT TO DO IN AN EMERGENCY
IF THE ENGINE WILL NOT START!
D010A01A-AAT D010B01L-AAT
If Engine Doesn't Turn Over or Turns
Over Slowly
D010C02A-AATIf Engine Turns Over Normally but Does
Not Start1. Check fuel level.
2. With the key in the "OFF" position, check all
connectors at ignition coil and spark plugs.
Reconnect any that may be disconnected or
loose.
3. Check the fuel line in the engine compart-
ment.
4. If the engine still does not start, call a Hyundai
dealer or seek other qualified assistance.D010D01A-AATIf Engine Stalls While Driving1. Reduce your speed gradually, keeping a
straight line. Move cautiously off the road to
a safe place.
2. Turn on your emergency flashers.
3. Try to start the engine again. If your vehicle
will not start, contact a Hyundai dealer or
seek other qualified assistance.
WARNING:
If the engine will not start, do not push or
pull the car to start it. This could result in a
collision or cause other damage. In addi-
tion, push or pull starting may cause the
catalytic converter to be overloaded and
create a fire hazard.
1. Be sure the gear selector lever is in "N" or "P"
and the emergency brake is set.
2. Check the battery connections to be sure
they are clean and tight.
3. Turn on the interior light. If the light dims or
goes out when you operate the starter, the
battery is discharged.
4. Check the starter connections to be sure
they are securely tightened.
5. Do not push or pull the vehicle to start it. See
instructions for "Jump Starting" on the fol-
lowing pages.
D010B01L
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3
WHAT TO DO IN AN EMERGENCY
3
JUMP STARTINGD020A03A-AAT
WARNING:
The gas produced by the battery during the
jump-start operation is highly explosive. If
these instructions are not followed exactly,
serious personal injury and damage to the
vehicle may occur! If you are not sure how
to follow this procedure, seek qualified
assistance. Automobile batteries contain
sulfuric acid. This is poisonous and highly
corrosive. When jump starting, wear pro-
tective glasses and be careful not to get
acid on yourself, your clothing or on the car.
!
D020A01L-1
Booster batteryDischarged
battery
o If you should accidentally get acid on your
skin or in your eyes, immediately remove
any contaminated clothing and flush the area
with clear water for at least 15 minutes. Then
promptly obtain medical attention. If you
must be transported to an emergency facil-
ity, continue to apply water to the affected
area with a sponge or cloth.
o The gas produced by the battery during the
jump-start operation is highly explosive. Do
not smoke or allow a spark or an open flame
in the vicinity.
o The battery being used to provide the jump
start must be 12-volt. If you cannot deter-
mine that it is a 12-volt battery, do not attempt
to use it for the jump start.
o To jump start a car with a discharged battery,
follow this procedure exactly:
1. If the booster battery is installed in another
vehicle, be sure the two vehicles are not
touching.
2. Turn off all unnecessary lights and acces-
sories in both vehicles.
3. Attach the clamps of the jumper cable in the
exact location shown on the previous page.
First, attach one clamp of the jumper cable
to the positive (+) post or cable of the dis-
charged battery. Then attach the other end
of the same cable to the positive (+) post or
cable of the booster battery. Next, using theother cable, attach one clamp to the negative
(-) post or cable of the booster battery. Then
attach the other end of that cable to a solid
metal part of the engine of the vehicle with the
discharged battery away from the battery.
Do not connect the cable to any moving part.
4. Start the engine in the car with the booster
battery and let it run for a few minutes. This
will help to assure that the booster battery is
fully charged. During the jumping operation,
run the engine in this vehicle at about 2,000
rpm.
5. Start the engine in the car with the dis-
charged battery using the normal starting
procedure. After the engine starts, leave the
jumper cables connected and let the engine
run at fast idle or about 2,000 rpm for several
minutes.
6. Carefully remove the jumper cables in the
reverse order of attachment.
If you do not know why your battery became
discharged (because the lights were left on,
etc.), have the charging system checked by
your Hyundai dealer.
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3
WHAT TO DO IN AN EMERGENCY
7
D060C01A-AAT2. Block the Wheel
Block the wheel that is diagonally oppo-
site from the flat to keep the vehicle
from rolling when the car is raised on the
jack.
D060B01E-AAT1. Obtain Spare Tire and Tool
Remove the spare tire and take out the
jack and tool bag from the trunk.
NOTE:
The jack is located beneath the lug-
gage mat in the vehicle trunk.
I100A03LHXG549J
Flat tire
D060D01A-AAT3. Loosen Wheel Nuts
The wheel nuts should be loosened
slightly before raising the car. To loosen
the nuts, turn the wrench handle coun-
terclockwise. When doing this, be sure
that the socket is seated completely
over the nut so it cannot slip off. For
maximum leverage, position the wrench
so the handle is to the right as shown in
the drawing. Then, while holding the
wrench near the end of the handle, pull
up on it with steady pressure. Do not
remove the nuts at this time. Just
loosen them about one-half turn.
HXGS413
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3
WHAT TO DO IN AN EMERGENCY
9
!
D060G02Y-AAT6. Changing Wheels
Loosen the wheel nuts and remove
them with your fingers. Slide the wheel
off the studs and lay it flat so it cannot
roll away. To put the spare wheel on the
hub, pick up the spare tire, line up the
holes with the studs and slide the wheel
onto them. If this is difficult, tip the
wheel slightly and get the top hole in the
wheel lined up with the top stud. Then
jiggle the wheel back and forth until the
wheel can be slid over the other studs.WARNING:
Wheels and wheel covers may have
sharp edges. Handle them carefully
to avoid possible severe injury.
Before putting the wheel into place,
be sure that there is nothing on the
hub or wheel (such as mud, tar,
gravel, etc.) that interferes with the
wheel fitting solidly against the hub.
If there is, remove it. If there is not
good contact on the mounting sur-
!
D060G01LD060G02L
face between the wheel and hub, the
wheel nuts could loosen and cause
the loss of a wheel. Loss of a wheel
may result in loss of control of the
vehicle. This may cause serious in-
jury or death.WARNING:
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44
CORROSION PREVENTION AND APPEARANCE CARE6
E050A01A-AATAny Questions?If you have any questions about the care of your
car, consult your Hyundai dealer.E040E01A-AATCleaning the WindowsYou may use any household window cleaner on
the windows. However, when cleaning the in-
side of the rear window be careful not to damage
the rear window defroster wiring.
E040D01A-AATCleaning the Seat BeltsTo clean the seat belts, use a cloth or sponge
with mild soap or detergent and warm water. Do
not use strong detergents, dye, bleach or abra-
sive materials on the seat belts as this may
weaken the fabric.
While cleaning the belts, inspect them for ex-
cessive wear, cuts, fraying or other signs of
damage and replace them if necessary.E040C01A-AATCleaning the CarpetsUse a foam-type carpet cleaner. Cleaners of
this type are available in aerosol cans in liquid
form or powder. Read the instructions and
follow them exactly. Using a vacuum cleaner
with the appropriate attachment, remove as
much dirt from the carpets as possible. Apply
the foam following the manufacturer's direc-
tions, then rub in overlapping circles. Do not add
water. These cleaners work best when the
carpet is kept as dry as possible.
E040B01A-AATTo Clean the Leather Upholstery
(If Installed)In the normal course of use, leather upholstered
surfaces will, like any material, pick-up dust and
dirt. This dust and dirt must be cleaned off or it
may work into the surface of the leather, caus-
ing damage.
Fine leather needs care, and should be cleaned
when necessary. Washing leather thoroughly
with soap and water will keep your leather
lustrous, beautiful and ensure you have many
years of wear.
Take a piece of cheese cloth and using any mild
soap and lukewarm water, work up a good
lather. Thoroughly wash the leather. Wipe clean
with a slightly damp cloth and dry with soft cloth.
Do this as often as the leather becomes soiled.
During tanning operations, sufficient oils are
incorporated through processing that none need
be applied during the life of the leather. Oil
applied to the finished surface will in no way help
the leather and may do more harm than good.
Varnishes and furniture polishes should never
be used under any conditions.
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Engine Compartment .................................................... 6-2
General Checks ............................................................ 6-3
Checking the Engine Oil ............................................... 6-4
Changing the Oil and Filter ............................................ 6-5
Checking and Changing the Engine Coolant ................ 6-6
Spark Plugs .................................................................. 6-8
Changing the Air Cleaner Filter ..................................... 6-9
Checking the Transaxle Fluid .....................................6-11
Checking the Brakes ..................................................6-12
Air Conditioning Care..................................................6-14
Changing the Conoitioner Air Filter
(For Evaporator and Blower Unit) .............................6-15
Checking Drive Belts ..................................................6-17
Checking and Replacing Fuses..................................6-17
Power Steering Fluid Level .........................................6-20
Headlight Aiming Adjustment......................................6-21
Replacement of Light Bulbs ........................................6-22
Bulb Wattage ...............................................................6-31
Junction Box Description............................................6-32
Do-It-Yourself Maintenance
6
6
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6
DO-IT-YOURSELF MAINTENANCE
3
GENERAL CHECKS
G020C01L-AATVehicle InteriorThe following should be checked each time
when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heating system operation (and air
conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Automatic transaxle operation, including
"Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate
correctly or appears to be functioning incor-
rectly, inspect it carefully and seek assistance
from your Hyundai dealer if service is needed.
G020B01A-AATVehicle ExteriorThe following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (including spare
tire)
G020A01L-AATEngine CompartmentThe following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery condition
o Air filter condition
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