belt INFINITI FX35 2004 User Guide

ATC-4Revision: 2004 November 2004 FX35/FX45REMOVAL .........................................................156
INSTALLATION ..................................................156
Checking for Refrigerant Leaks ............................157
Checking System for Leaks Using the Fluorescent
Leak Detector .......................................................157
Dye Injection .........................................................157
Electronic Refrigerant Leak Detector ....................158
PRECAUTIONS FOR HANDLING LEAK DETECTOR .......................................................158
CHECKING PROCEDURE ................................159
SERVICE DATA AND SPECIFICATIONS (SDS) ....161
Compressor ..........................................................161
Lubricant ...............................................................161
Refrigerant ............................................................161
Engine Idling Speed ..............................................161
Belt Tension ..........................................................161

PRECAUTIONS
ATC-5
C
D
E
F
G
H
I
K
L
MA
B
AT C
Revision: 2004 November 2004 FX35/FX45
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
AJS001BM
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Working with HFC-134a (R-134a)AJS0013V
WARNING:

CFC-12 (R-12) refrigerant and HFC-134a (R-134a) refrigerant are not compatible. If the refrigerants
are mixed and compressor malfunction is likely to occur, refer to “CONTAMINATED REFRIGER-
ANT” below. To determine the purity of HFC-134a (R-134a) in the vehicle and recovery tank, use
Refrigerant Recovery/Recycling Recharging equipment and Refrigerant Identifier.

Use only specified lubricant for the HFC-134a (R-134a) A/C system and HFC-134a (R-134a) compo-
nents. If lubricant other than that specified is used, compressor malfunction is likely to occur.

The specified HFC-134a (R-134a) lubricant rapidly absorbs moisture from the atmosphere. The fol-
lowing handling precautions must be observed:
–When removing refrigerant components from a vehicle, immediately cap (seal) the component to
minimize the entry of moisture from the atmosphere.
–When installing refrigerant components to a vehicle, do not remove the caps (unseal) until just
before connecting the components. Connect all refrigerant loop components as quickly as possi-
ble to minimize the entry of moisture into system.
–Only use the specified lubricant from a sealed container. Immediately reseal containers of lubri-
cant. Without proper sealing, lubricant will become moisture saturated and should not be used.
–Avoid breathing A/C refrigerant and lubricant vapor or mist. Exposure may irritate eyes, nose and
throat. Remove HFC-134a (R-134a) from the A/C system, using certified service equipment meet-
ing requirements of SAE J-2210 [HFC-134a (R-134a) recycling equipment], or J-2209 [HFC-134a (R-
134a) recovery equipment]. If accidental system discharge occurs, ventilate work area before
resuming service. Additional health and safety information may be obtained from refrigerant and
lubricant manufacturers.
–Do not allow lubricant (Nissan A/C System Oil Type S) to come in contact with styrofoam parts.
Damage may result.
CONTAMINATED REFRIGERANT
If a refrigerant other than pure HFC-134a ( R-134a) is identified in a vehicle, your options are:

Explain to the customer that environmental regulations prohibit the release of contaminated refrigerant
into the atmosphere.

Explain that recovery of the contaminated refrigerant could damage your service equipment and refriger-
ant supply.

Suggest the customer return the vehicle to the location of previous service where the contamination may
have occurred.

ATC-92
TROUBLE DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
*1ATC-54, "FUNCTION CONFIRMA-
TION PROCEDURE", see No. 4 to 6.*2ATC-73, "
Air Mix Door Motor Circuit".*3ATC-95, "Test Reading".
*4ATC-59, "
AUXILIARY MECHA-
NISM: TEMPERATURE SETTING
TRIMMER".*5ATC-54, "
FUNCTION CONFIRMA-
TION PROCEDURE", see No. 13.*6ATC-66, "
LAN System Circuit".
*7ATC-79, "
Blower Motor Circuit".*8ATC-84, "Magnet Clutch Circuit".*9ATC-93, "PERFORMANCE TEST
DIAGNOSIS".
*10ATC-61, "
Operational Check".*11AT C - 5 , "CONTAMINATED REFRIG-
ERANT".*12EM-15, "
Checking Drive Belts"
(VQ35DE) or EM-169, "
Checking
Drive Belts" (VK45DE).
*13EC-472, "
SYSTEM DESCRIPTION"
(VQ35DE) or EC-1142, "
SYSTEM
DESCRIPTION" (VK45DE).

ATC-94
TROUBLE DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
*1ATC-143, "Removal and Installation
of Compressor Clutch".*2ATC-79, "
Blower Motor Circuit".*3EM-15, "Checking Drive Belts"
(VQ35DE) or EM-169, "
Checking
Drive Belts" (VK45DE).
RJIA1595E

ATC-102
TROUBLE DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
Self-diagnosisAJS00152
SYMPTOM: Self-diagnosis cannot be performed.
INSPECTION FLOW
*1 Compressor Clutch, ATC-143,
"REMOVAL" .*2 Compressor Clutch, ATC-145, "INSTALLATION" .*3AT C - 2 7 , "
Maintenance of Lubricant
Quantity in Compressor".
*4ATC-61, "
Operational Check".*5EM-15, "Checking Drive Belts"
(VQ35DE) or EM-169, "
Checking
Drive Belts" (VK45DE).
*1ATC-63, "
Power Supply and Ground
Circuit for Auto Amp.".*2ATC-104, "
Ambient Sensor Circuit".*3ATC-107, "In-vehicle Sensor Circuit".
*4ATC-110, "
Sunload Sensor Circuit".*5ATC-113, "Intake Sensor Circuit".*6AT C - 7 5 , "Air Mix Door Motor PBR
Circuit".
*7ATC-61, "
Operational Check".*8ATC-42, "SYMPTOM TABLE".
RJIA2014E

REFRIGERANT LINES
ATC-141
C
D
E
F
G
H
I
K
L
MA
B
AT C
Revision: 2004 November 2004 FX35/FX45
VQ35DE
1. Use a refrigerant collecting equipment (for HFC-134a) to discharge the refrigerant.
2. Remove the air cleaner and air duct. Refer to EM-17, "
AIR CLEANER AND AIR DUCT" (VQ35DE) or EM-
172, "AIR CLEANER AND AIR DUCT" (VK45DE).
3. Remove front engine undercover, using power tools.
4. Remove cooling fan shroud (lower). Refer to CO-39, "
RADIATOR" (VK45DE).
5. Remove mounting nuts from low-pressure flexible hose and
high-pressure flexible hose.
CAUTION:
Cap or wrap the joint of the pipe with suitable material such
as vinyl tape to avoid the entry of air.
6. Remove high-pressure flexible hose. Refer to ATC-148,
"Removal and Installation of High-pressure Flexible Hose"
(VK45DE).
7. Disconnect compressor (magnet clutch and ECV) connectors.
8. Remove the A/C compressor belt. Refer to EM-15, "
DRIVE BELTS" (VQ35DE) or EM-169, "DRIVE
BELTS" (VK45DE).
9. Remove mounting bolt from radiator hose bracket (VK45DE).
RJIA2245E
RJIA2058E
RJIA2059E

SERVICE DATA AND SPECIFICATIONS (SDS)
ATC-161
C
D
E
F
G
H
I
K
L
MA
B
AT C
Revision: 2004 November 2004 FX35/FX45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
CompressorAJS00167
LubricantAJS00168
RefrigerantAJS00169
Engine Idling SpeedAJS0016A
Refer to EC-37, "Idle Speed and Ignition Timing Check" (VQ35DE) or EC-685, "Idle Speed and Ignition Tim-
ing Check" (VK45DE).
Belt TensionAJS0016B
Refer to EM-15, "DRIVE BELTS" (VQ35DE) or EM-169, "DRIVE BELTS" (VK45DE).
ModelCalsonic Kansei make CWV-618
TypeV-6 variable displacement
Displacement
cm
3 (cu in)/revMax. 184 (11.228)
Min. 14.5 (0.885)
Cylinder bore × stroke
mm (in)37 (1.46) × [2.3 - 28.6 (0.091 - 1.126)]
Direction of rotationClockwise (viewed from drive end)
Drive beltPoly V
ModelCalsonic Kansei make CWV-618
NameNissan A/C System Oil Type S (DH-PS)
Part numberKLH00-PAGS0
Capacity
m (US fl oz, lmp fl oz)Total in system 180 (6.0, 6.3)
Compressor (Service part) charg-
ing amount180 (6.0, 6.3)
Ty p eHFC-134a (R-134a)
Capacity
kg (lb)0.55 (1.21)

AV-1
AUDIO VISUAL, NAVIGATION & TELEPHONE SYS-
TEM
K ELECTRICAL
CONTENTS
C
D
E
F
G
H
I
J
L
M
SECTION AV
A
B
AV
Revision: 2004 November 2004 FX35/FX45
AUDIO VISUAL, NAVIGATION & TELEPHONE SYSTEM
PRECAUTIONS .......................................................... 5
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 5
Wiring Diagrams and Trouble Diagnosis .................. 5
PREPARATION ........................................................... 6
Commercial Service Tools ........................................ 6
AUDIO ......................................................................... 7
System Description .................................................. 7
BASE SYSTEM ..................................................... 7
BOSE SYSTEM .................................................... 7
SPEED SENSITIVE VOLUME SYSTEM .............. 8
Component Parts and Harness Connector Location ..... 9
Schematic -Base System- ...................................... 10
WITH NAVIGATION SYSTEM ............................. 10
WITHOUT NAVIGATION SYSTEM ...................... 11
Wiring Diagram -AUDIO- / Base System ............... 12
Schematic -BOSE System- .................................... 19
WITH NAVIGATION SYSTEM ............................. 19
WITHOUT NAVIGATION SYSTEM ..................... 20
Wiring Diagram -AUDIO- / BOSE System .............. 21
Terminals and Reference Value for Audio Unit ....... 30
Terminals and Reference Value for BOSE Speaker
Amp. ....................................................................... 31
Terminals and Reference Value for A/C and AV
Switch ..................................................................... 33
Terminals and Reference Value for Woofer ............ 34
A/C and AV Switch Self-Diagnosis Function .......... 35
STARTING THE SELF-DIAGNOSIS MODE ....... 35
DIAGNOSIS FUNCTION ..................................... 35
EXITING THE SELF-DIAGNOSIS MODE ........... 35
Trouble Diagnosis .................................................. 35
MALFUNCTION WITH RADIO, TAPE AND CD
(BASE SYSTEM) ................................................ 35
MALFUNCTION WITH RADIO, TAPE AND CD
(BOSE SYSTEM) ................................................ 36
FOR RADIO ONLY .............................................. 37
FOR CASSETTE PLAYER ONLY ....................... 37
FOR CD ONLY .................................................... 37
Noise Inspection ..................................................... 38TYPE OF NOISE AND POSSIBLE CAUSE ........ 38
Power Supply Circuit Inspection ............................. 39
Audio Steering Wheel Switch Inspection ................ 40
A/C and AV Switch Inspection ................................ 41
BOSE Speaker Amp. Inspection ............................ 42
Vehicle Speed Signal Inspection ............................ 42
Locking CD Auto-changer Mechanism ................... 44
DAMPER LOCK PROCEDURE .......................... 44
Removal and Installation of Audio Unit ................... 44
REMOVAL ........................................................... 44
INSTALLATION ................................................... 44
Disassembly and Assembly for Audio Unit ............. 45
DISASSEMBLY ................................................... 45
ASSEMBLY ......................................................... 45
Removal and Installation for A/C and AV Switch .... 45
REMOVAL ........................................................... 45
INSTALLATION ................................................... 46
Removal and Installation for Front Door Speaker ... 46
REMOVAL ........................................................... 46
INSTALLATION ................................................... 46
Removal and Installation for Rear Door Speaker ... 46
REMOVAL ........................................................... 46
INSTALLATION ................................................... 46
Removal and Installation for Instrument Speaker ... 47
REMOVAL ........................................................... 47
INSTALLATION ................................................... 47
Removal and Installation for Tweeter ..................... 47
REMOVAL ........................................................... 47
INSTALLATION ................................................... 47
Removal and Installation for Woofer (BOSE Sys-
tem) ........................................................................ 47
REMOVAL ........................................................... 47
INSTALLATION ................................................... 47
Removal and Installation for BOSE Speaker Amp. ... 48
REMOVAL ........................................................... 48
INSTALLATION ................................................... 48
AUDIO ANTENNA .................................................... 49
System Description ................................................. 49
Wiring Diagram — M/ANT — ................................. 50
Terminals and Reference Value for Audio Unit ....... 51

PRECAUTIONS
AV-5
C
D
E
F
G
H
I
J
L
MA
B
AV
Revision: 2004 November 2004 FX35/FX45
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
AKS007X5
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Wiring Diagrams and Trouble DiagnosisAKS007X6
When reading wiring diagrams, refer to the following:

Refer to GI-15, "How to Read Wiring Diagrams" .
Refer to PG-3, "
POWER SUPPLY ROUTING CIRCUIT" .
When performing trouble diagnosis, refer to the following:

Refer to GI-11, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES" .
Refer to GI-27, "
How to Perform Efficient Diagnosis for an Electrical Incident" .

BCS-1
BODY CONTROL SYSTEM
K ELECTRICAL
CONTENTS
C
D
E
F
G
H
I
J
L
M
SECTION BCS
A
B
BCS
Revision: 2004 November 2004 FX35/FX45
BODY CONTROL SYSTEM
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
BCM (BODY CONTROL MODULE) ........................... 3
System Description .................................................. 3
BCM FUNCTION ................................................... 3
COMBINATION SWITCH READING FUNCTION ..... 3
CAN COMMUNICATION CONTROL .................... 5
BCM STATUS CONTROL ..................................... 6
SYSTEMS CONTROLLED BY BCM DIRECTLY ..... 7
SYSTEMS CONTROLLED BY BCM AND IPDM
E/R ........................................................................ 7
SYSTEMS CONTROLLED BY BCM AND COM-
BINATION METER ................................................ 7SYSTEMS CONTROLLED BY BCM AND INTEL-
LIGENT KEY UNIT ................................................ 7
MAJOR COMPONENTS AND CONTROL SYS-
TEM ....................................................................... 8
CAN Communication Unit ......................................... 9
Schematic ............................................................... 10
CONSULT-II ............................................................ 12
CONSULT–II INSPECTION PROCEDURE ......... 12
ITEMS OF EACH PART ...................................... 13
WORK SUPPORT ............................................... 14
CAN Communication Inspection Using CONSULT-
II (Self-Diagnosis) ................................................... 14
Removal and Installation of BCM ........................... 15
REMOVAL ........................................................... 15
INSTALLATION ................................................... 15